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DESIGN DOCUMENT AND EQUIPMENTS

FOR

SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA) SYSTEM

FOR

Upgradation of the existing SCADA in PGT Division


(MDKI-MAQ section)

LOA No:- RVNL/CPM/II/WAT/TIG-VZM/3rdLine/PKG-6/JMPT-GTLM


Dated 09.09.2019

Name of work :-Upgradation of the existing SCADA in PGT Division (MDKI-MAQ


section) to RDSO Spec. No. TI/SPC/RCC/SCADA/0130 Rev.2 .

Compliance To

RDSO Specification No.TI/SPC/RCC/SCADA/0130(Rev 2)

Approved in principle of:

For Ashida Electronics Pvt Ltd


For Sr.DEE/TD/SR/Palakkad

ASHIDA Electronics Pvt. Ltd.


Plot No.191, Road No. 16-A, Wagle Industrial Estate, Thane – 400 604

Tel:022-25822076 / 022-25837528
Email: railprojects@ashidaelectronics.com
INDEX

Page
Sr. No. DESCRIPTION
No
Details Of Supply Items 1

BOM of Item No.1 of LOA – Up gradation of standard SCADA Software 1

BOM of Item No.2 of LOA – Up gradation of Supply of Web server 1


1
BOM of Item No.3 of LOA – Up gradation of SCADA RTU-TSS (Qty- 8 No.) 3

BOM of Item No.4 of LOA – Up gradation of SCADA RTU-SP (Qty- 8 No.) 4

BOM of Item No.5 of LOA – Up gradation of SCADA RTU-SSP (Qty- 17 No.) 5

2 Details of Item No.2 of LOA - Up gradation of Supply of Web server 7

Approved Design & Drawing for SCADA RTU as per RDSO Specification
3 12
No. TI/SPC/RCC/SCADA/0130 (Rev 2) for reference

4 Annexure - RTU Architecture 61


Details of Supply Items

SPECIFICATION AS PER RDSO


SR
ITEM Specification No: PROVIDED BY ASHIDA Quantity REMARK
No.
TI/SPC/RCC/SCADA/0130(REV2)

Up gradation of Standard SCADA software from RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV1) to
RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV2) or latest

1 SCADA Software Specification Standard SCADA software Standard SCADA software 1 CD -

Up gradation of Web server of standard SCADA software from RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV1) to
RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV2) or latest
DELL Power Edge T30 Mini Tower
Brand/ Make IBM, HP, Dell, Lenovo only
Server
Intel Xeon Dual Core Processor 3.0
GHz or Quad Core 2 GHz or higher Intel® Xeon® Quad Core
Processor
upgradeable to dual processing 4 Processor 3.3 GHz
cores.
Web server 1 Refer Page
1 RAM Size 8GB upgradable up to 16 GB 16 GB
(Clause No.:2.2.8.1) No.24
Total storage of 1TB (2 nos. of 1
Total storage of 1TB (2 nos. of 1 TB
Hard disk TB with RAID-1 hard disk
with RAID-1 hard disk controller
controller
Monitor 18.5 inch LED Make: Dell 18.5 inch LED

Video Card Standard Graphics Controller Standard Graphics Controller

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd


1
Optical Drive 16 x DVD+/-RW DVD ROM with 16 x DVD+/-RW DVD ROM with
(DVD R/W) double layer write capability. double layer write capability

EMI Immunity As per IEC 801 As per IEC 801


Network Interface Card
(Server & WS):
Standard 10/100/1000 Mbps
Base-T Ethernet Port-02 nos. Based
on availability, following options Ethernet Port-02 nos.
can be provided: 1 no. of on board NIC and 1 no of
Network Interface
• Single NIC card with two LAN ports external NIC card with double
Card
for redundancy LAN Port
• 2 separate NIC cards with single
LAN port on each card, configured in
redundant mode
Also, on board NIC can also be used
for the above purpose
Number of USB Ports 2 minimum. 6 No.

Including all cables/ connectors/ Required all cables/ connectors/


Accessories accessories to achieve the complete accessories to achieve the
working of the system. complete working of the system.

MS Windows Server 2008 R2 or Windows Sever Standard 2016


Operating System
latest 64 bit OEM
Switch D-link/CISCO/Allied Telesis with 24 Refer Page
2 Specification Make : Cisco SG350-28-K9-EU 2
(Clause No.:2.2.8.4) ports 100Mbps and RJ45 No.25
FRM220 FRM 220-CH08-AC with NMC +4 Refer Page
3 Specification EoE1 Convertor 1
EoE1 Convertor EoE1 cards & RM No.26
Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd


2
Up gradation of SCADA RTU of TSS from RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV1) to
RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV2) or latest
Provision in Provision in Material
Sr
Parameter Description Make REV 01 RTU REV 02 RTU to be
No.
Design Design supply
1 Openpro+ Data Concentrator ASHIDA Not available 2 2
FCCM/7 (3 Channel catenary/PT fuse Monitoring
2 FCCM ASHIDA 2 3 1
Cards with 2 selectable Ranges for each other)
Siemens /
MCB 4Amp,2 pole AC Not available 1 1
3 Schneider
Relay for 12V Dc Fail
Input:12V Dc Fail indication, 1Amp OEN/Schneider Not available 2 2
4 indication
Door lamp 10W LED Craftech/Philips/
Not available 1 1
5 Tube Wipro
6 Power Supply I/p-110V DC, O/P-12V DC@ 5Amp KB Electronics Not available 2 2
7 *Surge Suppressor ASHIDA/CTC Not available 1 1
Equipment to extend an Ethernet or network
LAN Extender CTC Not available 1 1
8 segment
*LAN Extender CTC 1 1

Communication FRM220 Rack (1 NMC card+ 2EOE1 Cards) CTC 1 Set 1 Set
9 Not available
Equipments at OFC Hut Managed Switch CTC 1 1
*Surge Suppressor ASHIDA/CTC 1 1
Note : 1. Detailed BOM of TSS RTU is on page No.29 and BOM of Communication Equipments at OFC Hut is on page No.30.
2.*Equipments will be replaced by media convertor for fiber optic media.
3. Ashida will supply 7 sets of above BOM for copper media and 1 set for fiber optic media. (Total- 8 Set)

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd


3
Up gradation of SCADA RTU of SP from RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV1) to
RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV2) or latest
Provision in Provision in Material
Parameter Description Make REV 01 RTU REV 02 RTU to be
Design Design supply
1 Openpro+ Data Concentrator ASHIDA Not available 2 2
FCCM/5B
2 FCCM ASHIDA 2 3 1
(8 Channel DI & 8 Channel Do card)
FCCM/7 (3 Channel catenary/PT fuse Monitoring
3 FCCM ASHIDA 2 3 1
Cards with 2 selectable Ranges for each other)
Connectwell/
4 Terminals PT-Non disconnecting type 12 20 8
Phonix/Elmex
Connectwell/
5 Terminals Non disconnecting type 100 150 50
Phonix/Elmex
Siemens /
6 MCB 4Amp,2 pole AC Not available 1 1
Schneider
Relay for 12V DC Fail
7 Input:12V Dc Fail indication, 1Amp OEN/Schneider Not available 2 2
indication
Siemens /
8 Contactor For CB control, Input:110VDC,10Amp 16 24 8
Schneider
Craftech/Philips/
9 Door lamp 10W LED Tube
Wipro Not available 1 1
10 Power Supply I/p-110V DC, O/P-12V DC@ 5Amp KB Electronics Not available 2 2
11 *Surge Suppressor ASHIDA/CTC Not available 1 1
Equipment to extend an Ethernet or network
12 LAN Extender CTC
segment Not available 1 1

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd


4
*LAN Extender CTC 1 1

Communication FRM220 Rack (1 NMC card+ 2EOE1 Cards) CTC 1 Set 1 Set
13 Not available
Equipments at OFC Hut Managed Switch CTC 1 1

*Surge Suppressor ASHIDA/CTC 1 1

Note : 1. Detailed BOM of SP RTU is on page No.45 and BOM of Communication Equipments at OFC Hut is on page No.46.
2.*Equipments will be replaced by media convertor for fiber optic media.
3. Ashida will supply 6 sets of above BOM for copper media and 2 set for fiber optic media. (Total- 8 Set)

Up gradation of SCADA RTU of SSP from RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV1) to
RDSO Spec. No. TI/SPC/RCC/SCADA/0130 (REV2) or latest
Provision in Provision in Material
Parameter Description Make REV 01 RTU REV 02 RTU to be
Design Design supply
1 Openpro+ Data Concentrator ASHIDA Not available 2 2
FCCM/5B
2 FCCM ASHIDA 2 3 1
(8 Channel DI & 8 Channel Do card)
FCCM/7
3 FCCM (3 Channel catenary/PT fuse Monitoring Cards ASHIDA 2 3 1
with 2 selectable Ranges for each other)
Connectwell/
4 Terminals PT-Non disconnecting type 12 20 8
Phonix/Elmex
Connectwell/
5 Terminals Non disconnecting type 100 150 50
Phonix/Elmex
Siemens /
6 MCB 4Amp,2 pole AC Not available 1 1
Schneider

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd


5
Relay for 12V DC Fail
7 Input:12V Dc Fail indication, 1Amp OEN/Schneider Not available 2 2
indication
Siemens /
8 Contactor For CB control, Input:110VDC,10Amp 16 24 8
Schneider
Craftech/Philips/
9 Door lamp 10W LED Tube Not available 1 1
Wipro
10 Power Supply I/p-110V DC, O/P-12V DC@ 5Amp KB Electronics Not available 2 2
11 *Surge Suppressor ASHIDA/CTC Not available 1 1
Equipment to extend an Ethernet or network
12 LAN Extender CTC Not available 1 1
segment
*LAN Extender CTC 1 1

Communication FRM220 Rack (1 NMC card+ 2EOE1 Cards) CTC 1 Set 1 Set
13 Not available
Equipments at OFC Hut Managed Switch CTC 1 1
*Surge Suppressor ASHIDA/CTC 1 1

Note : 1. Detailed BOM of SSP RTU is on page No.59 and BOM of Communication Equipments at OFC Hut is on page No.60.
2.*Equipments will be replaced by media convertor for fiber optic media.
3. Ashida will supply 14 sets of above BOM for copper media and 3 set for fiber optic media. (Total- 17 Set)

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd


6
Supply of Web server
For

Upgradation of the existing SCADA in PGT Division


(MDKI-MAQ section)

For Ashida Electronics Pvt Ltd

ASHIDA Electronics Pvt. Ltd.


Plot No.191, Road No. 16-A, Wagle Industrial Estate, Thane – 400 604
Tel:022-25822076 / 022-25837528
Email: railprojects@ashidaelectronics.com

7
Supply of Supervisory Control and Data Acquisition (SCADA) equipments at RCC

Sr. No. Description Make Quantity


DELL 1
1 Web Server
Monitor-DELL 1

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd

8
Dell Power Edge T30 Mini Tower Server with 18.5”
Dell LED Monitor
Server Specification:

Processor Intel® Xeon® Quad Core Processor 3.3 GHz

RAM Size 16GB


Total storage of 1TB
Hard disk
(2 nos. of 1 TB with RAID-1 hard disk controller)
Monitor DELL 18.5inch LED

Video Card Standard Graphics Controller

Optical Drive 16 x DVD+/-RW DVD ROM with double layer write capability
Ethernet Port-02 nos.
Network Interface Card 1 no. of on board NIC and 1 no of external NIC card with double
LAN Port

Operating System Windows Sever Standard 2016 64 bit OEM

EMI Immunity As per IEC 801

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd

9
Cisco Switch
Cisco SG350-28-K9-EU
Specifications:

Device type Switch -28 ports- L3- Managed

Model SG350-28-K9-EU

Ports 24 x 10/100/1000 + 2 x Gigabit SFP + 2 x combo Gigabit SFP

Switching Capacity 56 Gbps


Forwarding
38.69 Gbps
performance
Routing Protocol Static IPv4 routing , CIDR

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd

10
FRM 220-CH08
Specifications:

FRM 220-CH08
Model
1U 8 slots rack mount chassis with 8 line card blank plate, 200W
Physical
310 x 440 x 44mm
Specifications
AC : 100~240VAC
Power DC24 : 18~36VDC
DC48 : 36~75VDC
Temperature Operating 0~60°C, Storage -10~70°C

1.Supports AC/DC power module hot swappable and power redundancy


2.Two alarm relays contact for critical events warning
3.Interface cards are hot swappable
Features
4.Chassis backplane consists of passive components
5.Module Cards for Deployment Scenarios
6.Network Management

Approved in principle of:

For Sr.DEE/TD/SR/Palakkad For Ashida Electronics Pvt Ltd

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Annexure

RTU Architecture

For Ashida Electronics Pvt Ltd

ASHIDA Electronics Pvt. Ltd.


Plot No.191, Road No. 16-A, Wagle Industrial Estate, Thane – 400 604
Tel:022-25822076 / 022-25837528
Email: railprojects@ashidaelectronics.com

61
A. RTU Components
As per RDSO Specification TI/SPC/RCC/SCADA/ 0130 (REV2) Section 5

1.Open Pro+
ASHIDA OpenPro+ series is a Data Concentrator device that collects data from all the
slave devices in the substation on various protocols, forms a centralized database and
ultimately provides that data to the SCADA master on various protocols. This data is
reported as cyclic data, spontaneous data or as requested. Along with data transfer it also
supports various procedures like configuration of the device (remote and local) , parameter
loading and disturbance record reading.
APCG-42 is a device form OpenPro+ series which has 4 serial ports and 2 Ethernet ports.
It supports IEC60870-103, MODBUS as master protocols and IEC60870-104 as slave
protocol. Being protocol master, it communicates with number of slave devices like DI/DO
cards, Numerical relays, Energy meters etc. on different protocols like IEC60870-103 and
MODBUS.
It compiles the information gathered from these slave devices, which serves as single
database of the entire sub-station/post.
This compiled information can then be communicated with RCC on IEC60870-104
protocol.
APCG-42 performs tasks as,
• Continuous scanning for all slave devices for updated parameter values and
events.
• Performing control operations on slave devices as and when command is
received from IEC60870-104 master.
• Provide all the unsolicited to control room via communication link spontaneously
and as & when requested.

For Ashida Electronics Pvt Ltd

62
To achieve maximum reliability in the RTU, OpenPro+ is maintained in dual redundant
configuration. The two OpenPro+s are maintained in primary –secondary configuration. If
the primary OpenPro+ fails for any reason, the secondary OpenPro+ assumes the role of
primary without causing any loss of data.

2.Block diagram of the single OpenPro+ is as given below:


APCG-42 consists of four RS422/RS485 ports, one console port and two Ethernet
ports. This hardware is based on ARM CORTEX 720MHz.

Block diagram below covers all the details.

UARTs are commonly used in conjunction with communication standards such as TIA
(formerly EIA) RS-232, RS-422 or RS-485.

3.Front Panel details


APCG-42 has LEDs on its front panel.
1. LEDs 1,2,3 are used for diagnostic purpose.
2. RXD and TXD LEDs are for each serial port and are self explanatory.
3. ACT and LNK LEDs are for Ethernet ports.
a. ACT – As data transfer is started ACT LED starts blinking.
b. LNK – Once Ethernet link is established LNK LED starts blinking.
4.Firmware Details
APCG-42 supports following features:

For Ashida Electronics Pvt Ltd

63
1. Being protocol master it communicates slave devices on RS485 port on IEC60870-
103 and MODBUS protocol.
2. Acquire data from DI/DO cards, numerical relays and energy meters.
3. Report all the gathered information such as digital input changeovers, analogue
parameters and counter to RCC on IEC60870-104 protocol.
4. Perform control operations on slave devices when control commands are received
form PC master.
5. Store all the digital input changeovers, occurring between consecutive polling of
slave devices. Maximum 1000 events are stored in non-volatile memory so that
these can be transferred to IEC60870-104 master in case if APCG-42 is power cycled
or communication restores after failure.
6. Internal system watchdog timer to reset the device in case it halts due to any reason.
7. To achieve maximum reliability in the RTU, APCG-42 supports redundant operation.
Two APCG-42 are maintained in Primary/Secondary mode configuration. If the
Primary APCG-42 fails due to some reason, Secondary APCG-42 assumes the role of
Main without causing any loss of data.
8. It supports closed loop action on analogue limit violation. APCG-42 monitors the
level of configured analogue points and if the level is below or above the configured
limit of those analogue points for a specified time duration it gives trip command to
the specified DO.
9. Diagnostic information: APCG-42 supports diagnostics feature, in which it generates
diagnostic data frame containing health status, hardware checking like RTC and slave
IEDs health status.

RTU Architecture Technical details compliance to 5.3.8

CPU
Processor 32 bit
RAM 256MB (Min)
Non-Volatile Memory 512 MB
Internal Watchdog Available
Clock Internal RTC

Communication Ports 2 Serial,2ethernet, 1 console


Operating System,
Embedded Linux
firmware
Featured with soft reset through software application
Reset
remotely/locally.

For Ashida Electronics Pvt Ltd

64
2. Digital Input Card
The digital input card in ASHIDA ARTU1 is named as FCCM 3 V1.01. This card can read total
16 statuses (digital inputs) & report to the Open pro. Any change in any status is recorded
with a time-stamp with millisecond accuracy. This is stored in its internal FRAM till it is
transferred to the Open pro. Multiple such DI cards are used in the ARTU1

S1 S1 A5,B5
A1,B1,C1 24V 3.3V
A3,B3,C3 12V
A2,A4,B2,B4 G GND
S2 S2 A6,B6

S3 S3 A7,B7

N.V. S4 S4 A8,B8
RAM

S5 S5 A9,B9

S6 S6 A10,B10

RTC
S7 S7 A11,B11

D S8 S8 A12,B12

RS232 S S9 S9 A13,B13

P A14,B14
S10 S10

RS485 ISOLATION
S11 S11 A15,B15

S12 S12 A16,B16

S13 S13 A17,B17

S14 S14 A18,B18

S15 S15 A19,B19

S16 S16 A20,B20

SCOM A22,B22

TSS - RTU

ASHIDA Electronics
Pvt. Ltd.

Block Diagram Description:


1) 16 Status Input:
16 status inputs can be connected to FCCM3_V1.01.On change of
status, events will be generated and on request from primary end (i.e
the SC), events will be sent to primary side.

For Ashida Electronics Pvt Ltd

65
2) 16 DIP Switches Input: (4 Sets)
a] 1 of which are used for Baud Rate Selection according to binary value of position of
DIP Switches.
1 --- ON
0 --- OFF
Binary Value Baud Rate
0001 -------- 300
0010 -------- 600
0011 -------- 1200
0100 -------- 2400
0101 -------- 9600
0110 -------- 19200
0111 -------- 38400
1000 -------- 57600

b] Remaining 3 are used to set Unit ID from 1-254.


To set ID, individual switch has to be set to get each digit’s
binary value.
For example,

Unit ID SW1 SW2 SW3


1 0 0 1
19 0 1 9
254 2 5 4
SW1 can go upto value 2 , SW2 and SW3 can go upto max 9.
3) External RTC:
External crystal is connected to get pulse of 1 Second which can be
used as RTC to Time Stamp the events.
4) External RAM:
External Non Volatile Ram is used to store the events.
FCCM3 can store upto 500 events.

For Ashida Electronics Pvt Ltd

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5) 20 LED Indications:
16 Status Indications
3.3V CPU flashing LED Indication
12V LED Indication
RXD / TXD Communication Indication

6) RS 232 / 485 Communication Port :


There are two communication ports
a) RS 232: Local Communication
b) RS 485: Long Distance Communication
Baud Rate and Unit ID for Communication can be set through DIP Switch

7) Back Side Connector Configuration:

JP2

DI1 1
DI2 2
DI3 3
DI4 4
DI5 5
DI6 6
DI7 7
DI8 8
DI9 9
DI10 10
DI11 11
DI12 12
DI13 13
DI14 14
DI15 15
DI16 16
DI COM 17

Back “Phoenix” Connector


For FCCM3_V4

For Ashida Electronics Pvt Ltd

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3. Digital Output Card
The digital output card in ASHIDA ARTU1 is named as FCCM 5B. This card can control total 4
equipments (CB, BM, etc.). For each equipment 2 status (digital inputs for monitoring ON &
OFF positions) & 2 controls (for open & close) are provided. The controls are operated as
per command from OpenPro+ & any change in equipment status is also reported to the
Open Pro. Any change in any status is recorded with a time-stamp with millisecond
accuracy. This is stored in its internal FRAM till it is transferred to the OpenPro+. Multiple
such DO cards are used in the ARTU1.

A 1 ,B 1 ,C 1 24V 3 .3V
A 3 ,B 3 ,C 3 12V N .V .
A 2 ,A 4,B 2 ,B 4 G G ND R AM

A 5 ,B 5 S1 S1 DO1 A 1 3 ,B 1 3

A 6 ,B 6 S2 S2 DO2 A 1 4 ,B 1 4

A 7,B 7 S3 S3 DO3 A 1 5 ,B 1 5

A 8 ,B 8 S4 S4
D DO4 A 1 6 ,B 1 6

D ig ita l I/P
A 9 ,B 9 S5 S5
S DO5 A 1 7 ,B 1 7
D ig ita l O /P

A 1 0 ,B 1 0
P
S6 S6 DO6 A 1 8 ,B 1 8

A 11 ,B 1 1 S7 S7 DO7 A 1 9 ,B 1 9

A 1 2 ,B 1 2 S8 S8 DO8 A 2 0 ,B 2 0

A 22 ,B 2 2 SCOM A -C O M A 2 1 ,B 2 1

R TC

R S232 IS O L A T IO N R S 4 85

TSS - RTU

A S H ID A E le c tro n ic s
P v t. L td .

1) 8 Status Input:8 Status Inputs can be connected to FCCM5B. On change of status,


events will be generated and on request from OpenPro+, events will be sent to
OpenPro+. Double point status information is also available for status inputs.

2) Control Output:8 controls can be driven by FCCM5B from primary side.


Selection of different types of control command is possible using DIP switches from
SW1. Configuration is described in DIP Switches Input section.

For Ashida Electronics Pvt Ltd

68
 Double command control
 Pulse command control
 Pulse duration control.

3) 16 DIP Switches Input: (4 Sets)


a] 1 of which are used for Baud Rate Selection according to binary value of
position of DIP Switches. The details are similar to those for FCMM3_V4 (DI) Card
b] Remaining 3 are used to set Unit ID from 1-154. The details are as described
below.
To set ID, individual switch has to be set to get each digit’s binary value.
For example,
Unit ID SW1 SW2 SW3
1 0 0 1
19 0 1 9
154 1 5 4
SW1 can go up to value 1, SW2 and SW3 can go up to max 9.
SW1 consists of 4 DIP switches from right to left as explained below. Depending on position
of individual switch, control command configuration can be set.
DIP4 DIP3 DIP2 DIP1
X X X X
| | | |
| | | -----------Unit ID selection sw
| | |
| | ------Pulse duration control sw(ON=4Sec On OFF=500msec On)
| |
| -------Pulse Control configuation sw(ON=Pulse Mode OFF=Latch Mode)
|
-----Double command control sw(ON=Double command OFF=Single command)

4) External RTC: External crystal is connected to get pulse of 1 Second which can be
used as RTC to Time Stamp the events.

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5) External RAM:External Non Volatile Ram is used to store the events.FCCM5B can
store up to 500 events
6) 21 LED Indications:
8 Status Indications
8 Control Indications
3.3V CPU flashing LED Indication
12V / 24V LED Indication
RXD / TXD Communication Indication
7) RS 232 / 485 Communication Port :
There are two communication ports
A) RS 232: Local Communication
B) RS 485: Long Distance Communication
Baud Rate and Unit ID for Communication can be set through DIP Switches.
8) Back Side Connector Configuration:

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4. Analog Input Card
The Analog input card in ASHIDA ARTU1 is named as FCCM /4B. This card can read total 4
analog inputs & report to the OpenPro+. Multiple such AI cards can be used in the ARTU1.

A3,B3,C3 12V +12V


A2,A4,B2,B4 - 12V
G
G

A3,B3,C3 12V +12V


- 12V N.V.
A2,A4,B2,B4 G
G RAM

A3,B3,C3 12V +12V


A2,A4,B2,B4 - 12V
G
G

A3,B3,C3 12V +12V


A2,A4,B2,B4 - 12V
G
G

Rectifier 1 Isolator 1
A6,B6 A1+

A8,B8 A1- D
Rectifier 2 Isolator 2 A/D
A10,B10 A2+

A12,B12 A2- M
S/H
S
U
A14,B14
Rectifier-3
A3+
Isolator 3
X P
A16,B16 A3-
Rectifier-4 Isolator 4
A18,B18 A4+

A19,B19 A4-

RTC

RS232 ISOLATION RS485

ASHIDA Electronics
Pvt. Ltd.

For Ashida Electronics Pvt Ltd

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Block Diagram Description:
1) 4 Analog Inputs:
Maximum of 4 Analog Inputs can be connected to FCCM/4B. These
inputs can be in the form of 4-20 mA dc signals & are generally
outputs of a transducer. On request from primary end (i.e SC), Values
of analog inputs will be sent to primary side.
2) 16 DIP Switches Input: (4 Sets)
a] 1 of which are used for Baud Rate Selection according to binary
value of position of DIP Switches.
1 --- ON
0 --- OFF
The details are similar to those for FCMM3_V4 (DI) Card
b] Remaining 3 are used to set Unit ID from 1-254.
To set ID , individual switch has to be set to get each digit’s
binary value.
For example,
The details are similar to those for FCMM3_V4 (DI) Card
SW1 can go upto value 2 , SW2 and SW3 can go upto max 9.

3) External RTC:
External crystal is connected to get pulse of 1 Second which is
used as RTC to time stamp the events.
4) LED Indications:
3.3V CPU flashing LED Indication
12V LED Indication
RXD / TXD Communication Indication
5) RS 232 / 485 Communication Port :
There are two communication ports
a) RS 232: Local Communication
b) RS 485: Long Distance Communication
Baud Rate and Unit ID for Communication can be set through DIP
Switches.

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6) Back Side Connector Configuration:

JP2

AI1-Hi 1
AI1-Lo 2
AI2-Hi 3
AI2-Lo 4
AI3-Hi 5
AI3-Lo 6
AI4-Hi 7
AI4-Lo 8
9
10
11
12
13
14
15
16
Gnd 17

Back “Phoenix”Connector
For FCCM/4B

Phoenix Connector Type No. MVSTBW2,5/17-ST-5,08

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5. Catenary / PT Fuse monitoring Card
The Catenary /PT Fuse monitoring card in ASHIDA ARTU1 is named used for monitoring of
live/ dead status of catenary & also for detecting PT fuse failure status. This card can read
total 3 analog inputs & compare these to pre-set limits. The result of the comparison is
given to DI card as a status input. Multiple such PTF/ CAT cards are used in the ARTU1.

Working:- Input for the Card is 100V Ac which is linear to the PT Primary Voltage i.e either
25kV or 27.5kv or as per site condition. The Input Voltage is initially stepped down to 5V AC
with a Step down Transformer. The Full Scaled voltage 5V AC follows the 25kV AC voltage
linearly. It is then rectified and given to the input of the Comparator. Second Input of the
comparator is the Reference Voltage set through the DIP switches provided on the Card. The
Input Voltage is further compared with the reference Voltage and according to the voltage
level difference, O/P relay module is switched to ON or OFF. The signal is then externally fed
to the DI Card through hard wiring for the Event Sequence Recording. LED Indications are
provided at the front, which gives the present Status of the I/P Channels, Auxiliary Supply,
etc.

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6. LAN Extender
LAN extender is a device used to extend an Ethernet or network segment beyond its inherent
distance limitation which is approximately 100 meters (330 ft) for most common forms
of twisted pair Ethernet however there is no other technology than SHDSL to transmit digital
data over copper cables over long distance i.e upto 5 kms. Hence we use the LAN Extender
which is based on SHDSL technology to extend LAN between OFC Hut and the adjacent post.
These devices employ a variety of transmission technologies and physical media. The
modem provides a point-to-point solution.

Interface RJ-45 x 4-Ports 100/1000 Base-T Ethernet ports

Output 2-Wires copper cable

Distance Upto 5 Kms

Speed 2.3Mbps- 5.7Mbps

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