Atos spa Table K120-11/E

21018 Sesto Calende, Italy - Fax 0331 920005

Accessories for systems and power packs

selection of standard items

1 MANOMETERS: glycerine manometers Ø 60 mm dial. Bourdon type (scale in bar and PSI)

2 SHUT-OFF VALVES: needle and ball type - port size up to G 11/2"

3 ACCUMULATORS: BLADDER TYPE - capacity up to 20 l

4 HEAT EXCHANGERS: water and air cooled - flow rates up to 220 l/min - power dissipation up to 37 kW

5 SAE FLANGES, ELBOW ADAPTORS

Accessories are normally provided for use with hydraulic fluids with viscosity 10 to 100 mm2/s and contamination class ISO 19/16 or better.
Fluid temperature ≤ 80°C.

1 MANOMETERS
1.1 MODEL CODE

X-MAN – 60 / 250
Manometer

Scale

glycerine filled dial Ø 60 mm

40 = 0 → 40 bar
100 = 0 → 100 bar
Dial diameter 250 = 0 → 250 bar
60 = 60 mm 400 = 0 → 400 bar

1.2 INSTALLATION DIMENSIONS [mm]

X-MAN-60

Hydraulic symbol

Manometers X-MAN are usually coupled with shut-off valves type X-AQM-6 or X-AQM-6/T

K120
 2 SHUT-OFF VALVES
2.1 MODEL CODE
X-AQG – 20 ** /*
X-AQG = needle valve steel body and steel needle hardened.
X-OQ = ball valve forged steel body and hard chromed steel ball Synthetic fluids:
X-AQM = needle valve /WG = water-glycol
X-AQP = push-button /PE = phosphate ester

Size = GAS ports:

X-AQG X-OQ X-AQM X-AQP
10 = G 3/8" 10 = G 3/8" 6 = G 1/4" 6 = G 1/4"
15 = G 1/2" 15 = G 1/2" 6/T = G 1/4"
20 = G 3/4" 20 = G 3/4"
25 = G 1"
32 = G 11/4"
40 = G 11/2" Design number

2.2 DIMENSIONS [mm]

X-AQG
Max Max
A Mass
Model pres. flow B C D Emax F G H
GAS [kg]
[bar] [l/min]

X-AQG-10 350 30 3/8” 70 13,5 59 92 83 25 M25x1 0,5

X-AQG-15 350 45 1/2” 80 15 67 106 96 30 M30x1,5 0,7

Hydraulic symbol
X-AQG-20 350 80 3/4” 100 17 84 131 119 40 M40x1,5 1,4

X-OQ
Max Max
A Mass
Model pres. flow B C D E F G H
GAS [kg]
[bar] [l/min]

X-OQ-10 500 30 3/8” 14 73 40 44 32 110 35 0,7

X-OQ-15 500 45 1/2” 16 83 43 48 36 110 37 0,9

X-OQ-20 315 80 3/4” 18 95 55 62 41 180 45 1,6

X-OQ-25 315 150 1” 20 113 65 66 55 180 55 2,2

X-OQ-32 315 200 1 1/4” 22 121 65 66 55 180 55 3

Hydraulic symbol

X-OQ-40 315 300 1 1/2” 24 131 84 96 75 180 102 4

X-AQM-6 X-AQM-6/T

Hydraulic symbol Hydraulic symbol

Maximum pressure 350 bar

X-AQP-6

Hydraulic symbol

Maximum pressure 320 bar

 3 ACCUMULATORS
3.1 MODEL CODE
Y-SB330 - 4 - A - 1 / 112 A 330A **
Y-SB330 = bladder accumulator Design number
Max operating pressure:
Nominal capacity [litres]: 330 = 330 bar
4 = 4 litres Testing:
10 = 10 litres A = Germany (TUV)
20 = 20 litres B = France (DRIR)
U = Europe (CE)
Other testings available on request
Hydraulic connection:
A = Female GAS thread Materials:
1 = hydraulic connection - alloyed carbon steel
Gas connection: 1 = shell - alloyed carbon steel
1 = 7/8” UNF 2 = bladder - NBR (Perbutan)

3.2 MAIN CHARACTERISTICS

Assembly position Vertical with gas connection upward
Ambient temperature -20÷+70°C
Shell material Alloyed carbon steel
Bladder material NBR (Perbutan)
Painting Antirust primer
Max operating pressure 330 bar
Precharging gas Nitrogen only
Testing On request
Fluid Hydraulic oil as per DIN 51524...535, for other fluids consult our technical office
Fluid contamination class ISO 19/16 achieved with in line filters at 25 µm value and ß 25 ≥ 75 (recommended)
Fluid temperature T< 80°C

3.3 CHOISE OF ACCUMULATOR

For the choise of accumulator must be considered these relationships:

p0 min ≥ 0,25 x p2 ; p0 max ≤ 0,9 x p1; usually: p0 = 0,9 p1;

where:
∆V p0 = precharge pressure
for adiabat transformation V0 =
(p0 / p1)0,7143 - (p0 / p2)0,7143 p1 = min working pressure
p2 = max working pressure
∆V = volume of accumulated or
∆V released fluid
for isothermic transformation V0 = V0 = volume of nitrogen at p0
p0 (1/p1 - 1/p2) precharging pressure

Approximately, when the duration of compression or expansion is less than 3 minutes the transformation is adiabat

3.3 DIMENSIONS [mm]

Hydraulic symbol

Air bleed-off

Model volume V0 A B C ØD ØE ØF G K L Mass

[litres] [kg]

Y-SB*-4 3,7 410 58 63 173 25 52,5 G 11/4” 50 50 11,5

Y-SB*-10 9,3 568 58 103 222 55 76 G 2” 70 70 31,5
Y-SB*-20 18,4 896 58 103 229 55 76 G 2” 70 70 50,5

K120
 4 HEAT EXCHANGERS
4.1. MODEL CODE OF WATER COOLED HEAT EXCHANGERS

X-RE – 301 ** /*
X-RE = Water cooled heat exchangers Synthetic fluids:
(4 passages circuit) /WG = water-glycol
/PE = phosphate ester
Size:
200, 301, 302, 502 Design number

4.2. MAIN CHARACTERISTICS OF WATER COOLED HEAT EXCHANGER TYPE X-RE

Assembly position With longitudinal axis in horizontal and by fixing it by means of its feets
Recomended oil flow and dissipated power:
X-RE-200 20 ÷ 70 l/min 2,5 ÷ 5,5 kW
X-RE-301 55 ÷ 125 l/min 7,5 ÷ 15 kW
X-RE-302 65 ÷ 155 l/min 13 ÷ 20 kW
X-RE-502 85 ÷ 220 l/min 15 ÷ 37 kW
- oil temperature = 60 °C
- water temperature = 20 °C The oil flow rates indicated on the table are suggested for the best performance. A lower oil flow rate
(for different temperatures see the conversion factor below) causes a drop of efficiency while an increasing of flow over the max indicated causes an increase of
- water flow = 1 l/min for each kW to be dissipated pressure drop, without improving its efficiency.
Water temperature 20 °C 25 °C 30 °C 35°C
Conversion factor 1 0,88 0,75 0,65
Max pressure (oil and water ) 12 bar
Hydraulic connections On return line of the system. It is recommended to protect the heat exchanger against pressure peaks
in the line by means of a by-pass valve setted at 4 ÷ 5 bar
Commissioning In relation to the calcareous contents in water, a periodic cleaning of the tubes of the heat exchanger is
necessary.
The control and cleaning is very easy by disassembling the X-RE heads.
Fluid Hydraulic oil as per DIN 51524...535, for other fluids, consult our technical office.
Fluid contamination class ISO 19/16 (filters at 25 mm value with ß25 > 75 recommended).
Recommended viscosity 15 ÷ 100 mm2/sec at 40°C (ISO VG 15 ÷ 100)

4.3. DIAGRAMS OF WATER COOLED HEAT EXCHANGERS

4.3.1 Performance diagram at the maximum
and minimum oil flow with water flow = 1
l/min for each kW to be dissipated
Pressure drop ∆p [bar]
Power dissipation [kW]

1 = X-RE-200
2 = X-RE-301
3 = X-RE-302
4 = X-RE-502

4.3.2. Flow versus pressure drop diagram

5 = X-RE-200
6 = X-RE-301
7 = X-RE-302
8 = X-RE-502

∆t [°C] Flow rate [l/min]

4. 4 DIMENSIONS OF WATER COOLED HEAT EXCHANGERS [mm]

X-RE
Hydraulic symbol
Oil inlet Oil outlet
Air bleed-off
G 1/4”

Water outlet

Water inlet
n˚2 fixing
holes Ø12 Oil discharge
G 1/4”

Mass
Model A B C D E F G H I J K L M N P Q
[kg]

X-RE-200 315 83 110 G 1” G 1/2” 95 85 150 93 160 58 61 25 70 63 60 5,5

X-RE-301 490 80 110 G 1 1/2” G 1/2” 95 85 310 90 330 58 61 25 70 63 60 7
X-RE-302 740 80 110 G 1 1/2” G 1/2” 95 85 560 90 580 58 61 25 70 63 60 10
X-RE-502 745 130 170 G 1 1/2” G 1” 130 105 535 90 575 70 70 45 105 90 90 25
4.5 MODEL CODE OF AIR COOLED HEAT EXCHANGERS

Y-CS-AIR-20 20K / 380 ** /*

Synthetic fluids:
X-CS-AIR-20 = Air cooled heat exchangers
/WG = water-glycol
Design number /PE = phosphate ester
Size:
10K
Voltage supply:
20K 380 = 230/400 VAC; 50/60 Hz (triple phases)
30K Other voltages available on request.

4.6 MAIN CHARACTERISTICS OF AIR COOLED HEAT EXCHANGER TYPE X-CS-AIR-20

Assembly position
Flow rates and dissipated
power at ∆t = 40° C
Noise level
Thermostat intervention temperature
Max oil pressure
Hydraulic connection
Fluid
Fluid contamination class
Recommended viscosity
Any position.
They can be installed on the return line of the principal circuit or on a proper separate cooling circuit.
Y-CS-AIR-2010K/380 5 ÷ 35 l/min 1.2 ÷ 2.2 kW
Y-CS-AIR-2020K/380 20 ÷ 100 l/min 4.2 ÷ 6.5 kW
Y-CS-AIR-2030K/380 40 ÷ 130 l/min 12.5 ÷ 20 kW
The oil flow rates indicated on the table are suggested for the best performance. A lower oil flow rate causes a drop of
efficiency while an increasing of flow over the max indicated causes an increase of pressure drop, without improving its
efficiency.
Y-CS-AIR-2010K/380 64 dB [A]
Y-CS-AIR-2020K/380 68 dB [A]
Y-CS-AIR-2030K/380 70 dB [A]
47 ÷ 36°C
20 bar
On return line of the system. It is recommended to protect the heat exchanger against pressure peaks in the line by
means of a by-pass valve setted at 4 ÷ 5 bar
Hydraulic oil as per DIN 51524...535, for other fluids consult our technical office.
ISO 19/16 (filters at 25 µm value with ß25 > 75 recommended).
15 ÷ 100 mm2/sec at 40°C (ISO VG 15 ÷ 100)

4.7 DIAGRAMS OF AIR COOLED HEAT EXCHANGERS

4.7.1 Performance diagram at the maximum
and minimum oil flow

1 = Y-CS-AIR-2010K/380
Pressure drop ∆p [bar]
Power dissipation [kW]

2 = Y-CS-AIR-2020K/380
3 = Y-CS-AIR-2030K/380

4.7.2. Flow versus pressure drop diagram

4 = Y-CS-AIR-2010K/380
5 = Y-CS-AIR-2020K/380
6 = Y-CS-AIR-2030K/380

∆t [°C] Flow rate [l/min]

4.8 DIMENSIONS OF AIR COOLED HEAT EXCHANGERS [mm]

Hydraulic symbol Thermostat

electrical connection

radiant mass F
radiant mass D

N° 4 holes ø A

Mass
Model A B C D E F G H J K L M N P Q IN OUT
[kg]

Y-CS-AIR-2010K/380 10 44 238 150 90 180 154 53 32,5 125 194 225 260 230 280 G 1/2” G 1/2” 6
Y-CS-AIR-2020K/380 10 44 288 200 140 282 252 53 32,5 145 244 325 310 280 327 G 3/4” G 3/4” 8
Y-CS-AIR-2030K/380 10 44 438 350 380 380 350 64 37,5 170 394 423 410 380 480 G 3/4” G 3/4” 15

K120
 5 SAE FLANGES, ELBOW ADAPTORS
5.1. MODEL CODE OF FLANGES SAE-3000

X-WF A – 40
Size
Type:
X-WF = flange SAE-3000 A = inlet flange, socket weld type
P = pressure flange, socket weld type
D = pressure flange, threated type (GAS)

5.2 DIMENSIONS OF FLANGES SAE-3000 [mm]

WFA WFP WFD

Bolts
Model A B C D E F G H J K L M N P Q R S T
Seals WFP
(GAS) WFA WFD
WF*-20 47,63 65 22,23 50 11 28,5 12 4 20 23 32 36 18 19 28 19 36 3/4” OR 4100 M10x25 M10x30
WF*-25 52,37 70 26,19 55 11 35,5 12 4 29 31 40 38 18 25 34 22 38 1” OR 4131 M10x25 M10x30
WF*-32 58,72 79 30,18 68 11,5 42,5 12 4 34 36 45 41 21 32 42,8 22 41 1 1/4” OR 4150 M10x30 M10x35
WF*-40 69,85 93 35,71 78 13,5 49 15 4 42 45 54 44 25 38 48,6 24 45 1 1/2” OR 4187 M12x30 M12x45
WF*-50 77,77 102 42,88 90 13,5 61 15 4 53 55 64 45 25 51 61 30 45 2” OR 4225 M12x40 M12x45
WF*-65 88,9 114 50,8 105 13,5 77 15 4 64 68 77 50 25 63 77 30 50 2 1/2” OR 4275 M12x40 M12x45
WF*-76 106,38 134 61,93 124 17,5 90 20 5 80 83 92 50 27 73 92 34 50 3” OR 4337 M16x45 M16x50

5.3. MODEL CODE OF ALUMINIUM ELBOW ADAPTORS FOR GEAR PUMPS TYPE PFG

W-WLG – 1 - 12
Threated port size:
Pump size (GAS): 38 = G 3/8”
W-WLG = Elbow adaptors for gear pumps type PFG 1 = Group 1 12 = G 1/2”
2 = Group 2 34 = G 3/4”
3 = Group 3 100 = G 1”

5.4 DIMENSIONS OF ALUMINIUM ELBOW ADAPTORS FOR GEAR PUMPS TYPE PFG [mm]

W-WLG

Model A B C D E F G Seals Bolts

W-WLG-1-38 26 12,5 G 3/8” 18 30 6,5 30 OR-121 M6x35

W-WLG-1-12 26 12,5 G 1/2” 18 30 6,5 30 OR-121 M6x35

W-WLG-2-12 31 18,5 G 1/2” 20 40 8,5 40 OR-130 M8x45

W-WLG-2-34 31 18,5 G 3/4” 20 40 8,5 40 OR-130 M8x45

W-WLG-3-34 43 25 G 3/4” 26 56 10,5 43 OR-4118 M10x60

W-WLG-3-100 43 25 G 1” 26 56 10,5 43 OR-4118 M10x60

09/03