CANOLA PROCESSING SOYBEAN PROCESSING OIL PROCESSING

Processing Parameters
Neut Can RBD Canola Neut SBO RBD SBO CRUDE PALM RBD PALM OIL RBD OLEIN PALM OIL
DESCRIPTION PER KG PER KEG PER KG PER KEG PER KG PER KG PER KG
Rs Rs Rs Rs Rs Rs Rs
COST PER TONNE 142,295 143,270 145,000
COST PER MAUND 6,400.00 6,400.00
A LOSS CALCULATION
IN TAKE OF OIL PER KG @ 171.47 175.13 171.47 175.40 142.30 143.27 145.00
FFA-% 1.1 0.2 1.0 0.2 5.0 0.5 0.5
GUMS-% 0.9 0.0 1.2 0.0 0.5 0 0
LOSS / WASTE-VISIBLE 2.9% 4.93 0.9% 1.62 3.1% 5.36 0.9% 1.62 6.1% 8.61 0.6% 0.79 0.6% 0.80
INVISIBLE LOSS 0.8% 0.5% 0.8% 0.5% 0.8% 0.5% 0.5%
LOSS VALUE 4.93 1.62 5.36 1.62 8.61 0.79 0.80
B CHEMICAL COST
40.95 BLEACHING EARTH 1.5% 0.61 1.3% 0.53 0.5% 0.20 0.3% 0.12 0.3% 0.12
38.32 CAUSTIC SODA 0.22% 0.09 0.20% 0.08 - - -
196.60 PHOSPHORIC ACID 0.08% 0.16 0.10% 0.20 - - -
129.39 CITRIC ACID 0.12% 0.16 0.01% 0.02 0.01% 0.02 0.01% 0.02 0.01% 0.02
2,211.30 NCKEL CATALYST - - - - - 0.009%
333.45 FILTER BAGS 10 MICRON (NOS./ MT) 0.020 0.01 0.020 0.01 0.020 0.01 0.020 0.01 0.020 0.01
333.45 FILTER BAGS 5 MICRON (NOS./ MT) 0.015 0.005 0.015 0.005 0.015 0.005 0.015 0.005 0.015 0.005
TOTAL CHEMICAL COST 0.25 0.78 0.27 0.56 0.23 0.15 0.15
C UTILITY EXPENSE PER/T PER/T PER/T PER/T PER/T PER/T PER/T PER/T
3,708 STEAM
19.55 ELECTRICITY
82.88 WATER EXP 450 0.04 20.00 0.00 450 0.04 20.00 0.00 20.00 0.00 20.00 0.00 20.00 0.00 600.00
43.94 NATURAL GAS - 3.00 0.13 - 3.00 0.13 3.50 0.15 3.50 0.15 3.50 0.15
70 HYDROGEN GAS - - - - - 20.00
AMONIA GAS - - - - -
TOTAL UTILITY EXPENSES 0.04 0.13 0.04 0.13 0.16 0.16 0.16
TOTAL PROCESS COST (A+B+C) 5.22 2.53 5.67 2.32 9.00 1.09 1.10

RECOVERY
80.00 LESS: RECOVERY FROM SOAP STOCK 2.1% 1.66 0.4% 0.34 2.3% 1.86 0.4% 0.34 5.3% 4.20 0.1% 0.04 0.1% 0.04
3.00 LESS:RECOVERY (SALE OF SPENT EARTH) 1.88% 0.06 1.63% 0.05
TOTAL RECOVERY 1.66 0.40 1.86 0.39 4.20 0.04 0.04

NET PROCESSING COST 3.56 2.14 3.81 1.93 4.80 1.05 1.06
NET PRODUCT QUANTITY KG 0.971 0.991 KG 0.969 0.991 KG 0.940 KG 0.995 KG 0.995

FINAL PROCESS COST PER KG 3.66 2.16 KG 3.93 1.95 KG 5.11 KG 1.06 KG 1.07
PRODUCT COST PER KG 175.13 177.29 KG 175.40 177.35 KG 147.40 KG 144.33 KG 146.07

D SALARIES EXP 0.07 0.12 0.07 0.12 0.12 0.12 0.12

E OTHER EXP 0.05 0.15 0.05 0.15 0.15 0.15 0.15

FINAL PRODUCT COST/ EXPENCE 175.25 177.56 175.52 177.62 147.67 144.60 146.34
 HARDENING POST REFINING DEODOURISATION
Processing Parameters
PALM OIL PALM OLEIN MARGARINE ANY PRODUCT ANY PRODUCT
DESCRIPTION PER KEG PER KEG PER KEG PER KEG PER KEG
Rs Rs Rs Rs Rs
COST PER TONNE
COST PER MAUND
A LOSS CALCULATION
IN TAKE OF OIL PER KG @ -
FFA-% 0.3
GUMS-%
LOSS / WASTE-VISIBLE 0.8% - -
INVISIBLE LOSS 0.5%
LOSS VALUE - - - - -
B CHEMICAL COST
40.95 BLEACHING EARTH - - - 0.31% 0.13 -
38.32 CAUSTIC SODA 0.08% 0.01
196.60 PHOSPHORIC ACID
129.39 CITRIC ACID - - - 0.013% 0.02 0.013% 0.02
2,211.30 NCKEL CATALYST 0.21 0.009% 0.21 0.031% 0.69 - -
333.45 FILTER BAGS 10 MICRON (NOS./ MT) 0.02 0.02 0.02 0.02 0.02
333.45 FILTER BAGS 5 MICRON (NOS./ MT) - - - - -
TOTAL CHEMICAL COST 0.23 0.23 0.71 0.17 0.04
C UTILITY EXPENSE PER/T PER/T PER/T PER/T
3,708 STEAM
19.55 ELECTRICITY
82.88 WATER EXP 0.05 600.00 0.05 600.00 0.05 300 0.02 400.00 0.03
43.94 NATURAL GAS - - - - -
70 HYDROGEN GAS 0.88 30.00 1.32 75.00 3.30 - -
AMONIA GAS
TOTAL UTILITY EXPENSES 0.93 1.37 3.35 0.02 0.03
TOTAL PROCESS COST (A+B+C) 1.16 1.60 4.06 0.20 0.07

RECOVERY
80.00 LESS: RECOVERY FROM SOAP STOCK - - - 0.3% 0.22 -
3.00 LESS:RECOVERY (SALE OF SPENT EARTH) - - - 0.39% 0.01 -
TOTAL RECOVERY - - - 0.24 -

NET PROCESSING COST 1.16 1.60 4.06 (0.04) 0.07

NET PRODUCT QUANTITY 1.000 1.000 1.000 0.992 1.000

FINAL PROCESS COST PER 1.16 1.60 4.06 (0.04) 0.07

PRODUCT COST PER 1.16 1.60 4.06 (0.04) 0.07

D SALARIES EXP 0.07 0.07 0.07 0.07 0.07

E OTHER EXP 0.05 0.05 0.05 0.05 0.05

FINAL PRODUCT COST/ EXPENCE 1.28 1.72 4.18 0.08 0.19