ROSALIJOS, REYMAN M.

BET-MT2 ASSIGNMENT #5

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ROSALIJOS, REYMAN M. BET-MT2 ASSIGNMENT #5

1. PROCESS PLANNING
OPERATION NAME OF PROCESS MACHINE CUTTING CUTTING FEED REMARKS
NUMBER OPERATION TOOL SPEED
Selection of material Plain
Carbon Steel. Insert the
work piece into the lathe
chuck, then put the right
side cutting tool in the tool
Right side
post and make it sure that
1 Facing Lathe cutting 800Rpm 400 rpm Independent chuck
the cutting edge of the
tool
cutting tool must be
centered to the tailstock
before facing the end of
the work piece until it
flattened.
Center drill both ends of
the work piece, this will
serve as a help to hold the
Center work piece and avoid the
2 Lathe Drill bit 800Rpm 320 rpm Independent chuck
drilling wiggling.

Process where impressing

a diamond shape or
straight-line pattern into Knurling
3 Knurling Lathe 800Rpm 256 rpm Independent chuck
the surface of a work piece tool
by using specially shape
hardened metal wheels.
4 Straight Reduce the work diameter Lathe Right side 800Rpm 320 rpm Independent chuck
turning to a specific dimension as cutting
the carriage moves the tool tool
ROSALIJOS, REYMAN M. BET-MT2 ASSIGNMENT #5

along the work. The work

machined on a plane
parallel to its axis so that
there is no variation in the
work diameter throughout
the length of the cut.
Gradual reduction in
diameter from one part to
another part. Depending
on the degree, length,
Right side
location of the taper, and
5 Taper turning Lathe cutting 800Rpm 256 rpm Independent chuck
the number of pieces to be
tool
done, the operation will
either use the compound
rest, offset the tailstock, or
use the taper attachment.
Usually applies to a
process of forming depth,
on a cylinder, cone, or a
face of the part. The Grooving
6 Grooving lathe 400Rpm 256 rpm Independent chuck
groove shape, or at least a tool
significant part of it, will
be in the shape of the
cutting tool
7 Threading Process that produces a Lathe Threading 300Rpm 256 rpm Independent chuck
helical ridge of uniform tool
section on the work piece.
8 Chamfering Removes the burrs and Lathe Right side 800Rpm 320 rpm Independent chuck
sharp edges, thus makes cutting
the handling safe. It can be tool
done by a form tool having
equal to chamfer which is
generally kept at 45
ROSALIJOS, REYMAN M. BET-MT2 ASSIGNMENT #5

degree.

1. FACING 2. CENTER DRILLING 3. KNURLING

4. STRAIGHT TURNING 5. TAPERING 6. GROOVING

ROSALIJOS, REYMAN M. BET-MT2 ASSIGNMENT #5

7. THREADING

MACHINING TIME OF THE PROCESSESS:

ROSALIJOS, REYMAN M. BET-MT2 ASSIGNMENT #5

Straight Turning
Length of Cut x Feed
T= =12 min
( D1−D f )

Taper Turning
Length of Cut x Feed
T= =0.62min
( D1−D f ) x Rpm

Threading
Total Depth of Thread
T= =0.87 min
√ No . of Passes−1

Grooving
Feed Rate x Initial Diameter −Final Diameter
T= =1 min
Rpm

Knurling
Lenght of Workpice x Feed Rate
T= =6 min
Rpm

Chamfering
Length of Cut x Feed
T= =0.125min
Rpm