Residual

Risk rate Risk

RA Current

RR

RR
Activity Risk S P Precautions S P
No. precautions
Process pipes piping Support, prefabrication and erection
Storage area defined Define specific area for storage material
Avoid lift a load
TBT about safe storage
exceed 20 kg

Medium
Traiinnig about
Secured all stored supports
manula handlig

Low
Material Handling &
RA 21 Injuries 2 1

B
C
Manual handling Avoid lift load exceed 20kg
TBT about manual handling
Provide alternative lifting device if load excced
20 kg
Define Exit & Entrance for storage area
Grinders inspection Work Permit to be issued before commencing
periodically work
PPE's (facesheild,
PPE’s ( Face shield, gloves)
gloves)
Medium

Low
Work permit Injuries 3 Cutting process by qualified trained worker 2

A
B

Make sure that safety gaurd available

TBT about grinding hazards
General Fabrication Make sure that speed of disk suit to grinder
RA 22
(cutting) speed
Make sure that all grinders with double
insulation
Color code to be applied
Medium

PPE’s, specially (Gloves)

Low
Electrocu
2 1
B

B
tion
 Medium

Low
Electrocu
2 1

B
tion
All electrical connections to industrial type

TBT to be conducted about safety in power

tools
PPE's (Welding sheild,
Work Permit to be issued before commencing
gloves, welding
jacket) work

Medium

Low
Fire ext. to b e
Injuries 3 PPE’s (welding shield, welding gloves) 1

B
availble

TBT to be conducted
about welding hazard TBT about welding Hazard

TBT about fire prevention & Fighting

Area of working to be clear from any flammable

Medium
General Fabrication material
RA 23

Low
(Welding) Fire 3 Fire Ext. to be available 1

B
Flashback arrestor & regulator to be availble for
ny flammable gas cylinders
Fire blanket to be available if required
Make sure that all welding machine inspected,
color coded

Medium
Color code to be applied 

Low
Electrocu
4 All electrical connections to be industrial 2

A
B
tion
Make sure that all electrical panels to be
equipped with GFCI (leakage breaker)
TBT about electrical hazards
Cylinder secured, All cylinders to be secured
stored in designated
area All cylinders to be stored in specific area
Medium

All coupling to be industrial type

Low
Dealing with
RA 24 Explosion 3 1

B
C

compressed cylinders Flash back arrestor to be availble for any

flammable gas cylinder
 Mediu

Low
Dealing with
RA 24 Explosion 3 1

B
C
compressed cylinders

Trolley’s to be available for transferring

cylinders on site

NDT Refer to NDT JSA

All lifting to be Work Permit to be issued before commencing

inspected, color work
coded before
commencing the All lifting to be inspected, color coded before
work commencing the work

All vehicles used to be authorized in addition to

Rigger to be available third party certificate
for vehicle
maneuvering
Rigger to be available for vehicle maneuvering

Medium

Low
Injuries 3 1

B
TBT about handling
material hazards Isolate area of working

Handling and Control of PPE's (coverall)

All materials to be
Fabricated Supports ,
RA 25 secured by certified
lifting and manual rigger TBT about handling material hazards
handling Avoid lift load exceed 20kg
TBT about manual handling
Provide alternative lifting device if load excced
20 kg
TBT about emergency response

All materials to be secured by certified rigger

Medium

Define the rout of vehicle

Low
Supports
2 1

B
C

damage To make sure that rout clear from any obstacles

Isolate area of installation

Rigger to be available for all activities
Work Permit to be Work Permit to be issued before commencing
Medium

issued before work

Low
commencing work Injuries 3 2

A
c

PPE’s (welding shield, welding gloves)

 Medium

Low
Injuries 3 2

A
c
TBT about fire
TBT about welding Hazard
prevention
Color code to be
TBT about fire prevention
applied 

Fire Ext. to be

Medium
available , for both Area of working to be clear from any flammable

Low
welding and diesel Fire 3 material 1

A
B
machine if required
Supports Erection and
Assembly (Welding Fire Ext. to be available , for both welding and
RA 26 activity using electrical diesel machine if required
or diesel welding
machine) Fire blanket to be available if required
Make sure that all grinders with double
insulation
Color code to be applied 

Medium
All electrical connections to be industrial

Low
Electrocu
4 2

A
B
tion Electrical panels to be equipped with GFCI
(leakage circuit)
TBT to be conducted about safety in power
tools

Medium
Soil

Low
contamina
2 Plastic sheet to be availble in case of refilling 1

A
B
tion
(diesel)

Work Permit to be
Work Permit to be issued before commencing
issued before
work
commencing work

All lifting to be
inspected before All lifting to be inspected before commencing
commencing the the work
work
Medium

Supports Erection and Isolate area of Any lifting machine used to be authorized in

Low
Assembly (Lifting
RA 27 activities & Manual working Injuries 3 addition to third party certificate 1

B
C

Handling)
 Medium
Supports Erection and

Low
Assembly (Lifting
RA 27 Injuries 3 1

B
C
activities & Manual
Handling)
Rigger to be available for vehicle maneuvering

Isolate area of working

Avoid lifting load exceed 20 kg
TBT about ifting hazards
Provide alternative lifting device if load excced
20 kg
TBT abou manual handling
Height protection to be provided

Rack will be equipped with full secured blanks.

Medium
Handrail to be provided at 3 levels

Low
Fallen
2

A
C
3
Down Life line to be provided if required
Supports erection and Safety Harness to be used
RA 28 assembly (working at
height) Inspect rack on daily, weekly basis
TBT about Working at height
All cables shall not laid on rack

Medium

Low
Electrocu If required, isolation parts to be added at points 2

A
B
3
tion of contact
Daily inspection to be done

Low
RA 29 Inspection Injuries 2 A PPE’s (Gloves, Eye glasses)