Team: Nadeem Ahmed, Azka Jawed Pandora Engineering

Team Leader: Azka Jawed Dated: 22.01.2023 REACH TRUCK MAINTENANCE

Existing Risk
Sr No. Location / Activity / Equipment /Material / Person What are the Hazards?
L S Risk
What are the Existing
Who might be harmed. What are the existing Defenses? Risk Category
Controls?
Activity Task And how will they harm someone
Barication of Area

Hand pinching during barricade placement and Trained workers, PTW, TBT, Cut Resistance gloves Safety Shoes, Safety Helmet,

Pandora team, Operator

inspected tools display safety sign board on the work place 2 2 4 VL
joint connections.
Befor to Start

Contractor worker,
Barrication :
Barrication placement/ Installation and Removal
Work

Trained workers, PTW, TBT, Cut Resistance gloves Safety Shoes, Safety Helmet,
1 1-Barrication with portable GI sheets Cut from sharp edges of the GI sheets, structure inspected tools display safety sign board on the work place 2 4 8 L
2- Soft Barrication
3-Folding pipes Barrication
Trained workers, PTW, TBT, Cut Resistance gloves Safety Shoes, Safety Helmet,
Worker may hit with the scaffolding pipe
inspected tools display safety sign board on the work place
2 2 4 VL

Cut Resistance gloves Safety Shoes, Safety Helmet,

Trolley tire dislodging during shifting tools Trained workers, PTW, TBT, Trolley 1 2 2 VL
Material shifting from Workshp/Store to

display safety sign board on the work place

Tools Shifting:

Contractor worker, Pandora team, Operator

1-Tools(screw gun, dBs, drill machine , grander, Cut Resistance gloves Safety Shoes, Safety Helmet,
Screw drivers, spineer set, adjustable, hamers, pin Slip/trip Trained workers, PTW, TBT, Trolley display safety sign board on the work place 2 2 4 VL
insert tool, blower) and required tools
Desired Location

Cut Resistance gloves Safety Shoes, Safety Helmet,

Cut on hand Trained workers, PTW, TBT, Trolley
display safety sign board on the work place
1 2 2 VL
2
Cut Resistance gloves Safety Shoes, Safety Helmet,
Trolley tire dislodging during shifting tools Trained workers, PTW, TBT, Trolley Area house keeping 2 2 4 VL

Material Shifting:
1- Material shifting from site to Scrape Yard Cut Resistance gloves Safety Shoes, Safety Helmet,
2- Material shifting to Engineering store
Slip/trip Trained workers, PTW, TBT, Trolley
Area house keeping
2 4 8 L
3- Material shifting to Engineering store

Cut Resistance gloves Safety Shoes, Safety Helmet,

Cut on hand Trained workers, PTW, TBT, Trolley
Area house keeping
2 4 8 L

Barication, Load teast &Inspection,

Equipment falling Preventive maintenance, Trained Cut resistance gloved, safety shoes, safety helmet 2 8 16 M+
worker, TBT, Special hydraulic jack

Jack failure 3P inspection, load testing Cut resistance gloved, safety shoes, safety helmet 2 4 8 L
Contractor worker, Pandora team, Operator

Load Wheels:
Load Wheels Replacement

1- Lifting the equipment using jack Barication, Load teast &Inspection,

Cut from shrp edges Preventive maintenance, Trained Cut resistance gloved, safety shoes, safety helmet 1 4 4 VL
2- Lifting equipment using with another worker, TBT, PTW
equipment (only in special cases)
4- Placing
the wooden/MS block
3 5- Removing lock pins
6- Removing the Axle
7- Removing the wheel
7- Removing/Fixing the bearings
8- Removing/Fixing the washers Slip/trip Trained worker, TBT, PTW Cut resistance gloved, safety shoes, safety helmet 2 4 8 L
8- Fixing wheel
9- Fixing the Axle and lock pin
10- Fixing the wheel

Wooden/Metal block slip/damage Trained worker, TBT, PTW Cut resistance gloved, safety shoes, safety helmet 2 4 8 L
Hand pinching Trained worker, TBT, PTW Cut resistance gloved, safety shoes, safety helmet 2 2 4 VL
 Final Risk
Action by who? Action by when? closing date Are the controls effective in
L S Risk controlling the risk?
What additional control measures
are required?

Manual jack should be used for lifting Nadeem/Waheed

of RT for load wheel replacement Alvi/ Muzna
25-Aug-21 25-Aug-21 1 6 6 L