Shenzhen Kait High-Tech Co.

, Ltd
Lead-free reflow oven presentation

Address：Guang Sheng Rong Industrial park, No.94 ,Guangtian Road, Songgang

Street, Bao’an District, Shenzhen China
Website: www.kait-smt.com
 Electrical panel
The electrical panel of each machine has been carefully crafted, adopting the best
international brands, and undergoing rigorous testing to achieve the best quality.

The international CE standard electrical control system, safe, clean and tidy.
Main electric parts

Schneider inverters
and air breakers from
France. Conveyor,
heating, cooling are all
controlled by inverters
with stepless speed
adjusting, make the
best soldering solution.

Carlo SSR and relay

from Swiss, make
sure the running
stability of the whole
machine.
 Main electric parts

The whole machine is

controlled by Mitsubishi
PLC from Japan, and the
temperature control mode
adopts full-closed PID mode,
the control precision error
value is within 1℃.

With this phase protector, when the power phase

sequence is wrong, the machine will have an
alarm for motor power failure and the machine
stops. Because the power phase sequence is
reversed, the motor runs reversely, resulting in
accident or machine damage. So this protector
must be connected to the machine to protect the
production and personnel safety.
 Main electric parts

High quality power supply, with several filters, avoid all interference from affecting
the performance of the machine.

Imported filters to reduce noise to

max. extent.

Stable power supply from Taiwan

Compared with pneumatic cylinder, the electric

cylinder does not need air, and the maintenance is
more convenient and quicker. Moreover, it can
ensure the safety of operator who is repairing or
doing maintenance when the machine powers off
suddenly.
Main electric parts
Each oven has an
Every oven has a temperature external main switch
inspection instrument to to quick cut off the
monitor the temperature of each electricity in case of
zone, and let the temperature be some accident.
within the normal range. If the
temperature exceeds the set
range, it will alarm immediately.

Every oven is equipped

with Smema at both
entrance& exit, and
with an UPS, USA
brand.
 Heating system

Heating zones length is 3110mm, every heating zone can be closed separately on
software. High efficient air lane, provides abundant hot air.

The rectifying plate is made of 8mm thick aviation aluminum alloy imported
from USA, with copper on the surface. After hardened under high temperature,
precise CNC machine, punching and grinding, the error value of each hole is
within 0.02mm, and the material itself has excellent heat storage function, greatly
improve the soldering quality and reduce power consumption, it is energy saving.
 Cooling system
The most advanced exhaust air treatment and cooling system, let the oven provide
the best cooling profile while keeping fresh of the soldering air inside the chamber.

The air inlet valve in cooling zone,

flexibly adjust the volume of the air, to
avoid the cooling rate being too high or
too low and affecting the soldering quality.

3 cooling zones（1140mm) make the

cooling effect perfect. When PCBs come
out, the surface temp. is around 45℃
 Flux collection system
Flux collection system at both entrance and exit of the oven, there will be no
flux pollution to the products and the chamber is clean.

Unified exhaust air collection tube:

Flux. collection box, easy for maintenance
in the soldering process, the effect of
solder paste on each temperature
zone is different, so the residual air
is also different, there is a tube in
each zone, and the exhaust air is
uniformly collected and then
discharged to the outside.
 Sheet metal & hood

The chamber consists of inner and

Thread is 6mm to 8mm, not
easy to slid.
outer hood, which effectively keep the
heat inside, reduces heat loss, greatly
improves the heat compensation speed
in the chamber and improves the
soldering quality.

Distance here
is 150mm
 Double angle fan cover

Double angle fan

cover is one of our
patent design

The double-angle fan cover

structure effectively divides
the air in the flow channel
for the first time, and can
directly reduce the 3 points
temperature difference
accuracy to 1℃
 Heating parts: heater & motors

The heater is specially

made, with high
efficiency and
sensitivity, warranty is
5 years.

High temperature
Drawer type heaters, hot air motor, RPM:2800rpm,
motors with simple controlled by inverter,
structure, easy to repair and can adjust the speed of
replace, the maintenance motor from 0 to 3000,
can be completed within 10 stepless, warranty is 5
min. years.
Heating insulation cotton

The inner insulation layer is

made of high quality cotton,
environment-friendly from
USA brand Sisell, which
effectively increases the
thermal resistance by 3 times.
The surface temperature of
reflow oven does not exceed 30
°C.
 Rail width-adjusting structure

The width-adjusting copper nut is made
of high quality beryllium copper, which
is resistant to high temperature,
abrasion and corrosion. The nut adopts
opening and closing structure and the
gap is adjustable.
The ball screw is made under the cold
rolling forming process, has stronger
wear resistance and rounded corners,
which avoid biting the nut by the square
teeth, effectively reducing mechanical
failure and increasing the service life of
the oven.
 Rail width-adjusting mode

Rail adjusting system: turbo + ball screw, more steady and accurate.
 Conveying rail structure

The conveying rail is made of special aluminum,

Chain tension function,
which is super hardened and does not deform. The
effectively erase the dropping
structure consists of a 2 sections retracting
and shake due to the looseness
extension rail and the rail expands inward after
during the production.
heating, to avoid the deformation, bad parallelism,
causing PCB drop.
 Conveying chain& lubrication

Automatic lubrication, dipping time and cycle can be set in the software.

Stainless steel chain, makes sure no

The structure of
rust and no PCB stuck, central support
PCB entrance adopt
system to hold the big size PCB,
turbo, more steady.
avoid deformation.
Rail calibration instrument

The rail of every reflow oven is calibrated

by using profession horizontal instrument,
greatly improve the stability of the chain
in the production.