The 5-layer 12-meter hot air cycle steam oven

1、Application
Suitable for drying of all kinds of aquatic feed

It is suitable for drying all kinds of tissue protein

It is suitable for drying all kinds of bulking food

Apply to all kinds of pet food drying

It is suitable for drying all kinds of granular materials

2、Parameter

1》、

Power
Dimension Tem
Capaci Circulti working
Heating type perat
ty on air pressure
size stea Heating Fan ure
m area
KG M2 kw Kg ℃ m3/h Mpa
12000*2200*3500
mm ≤30 71.5 5.5 5000- 60- 20000 0.4-
00 6000 180 0.8

2》、Parameter：
Hot air
Heating
circulation Hot air
Control
Moisture circulation
box Air Air stea
Type moving motor
Input output m
motor
Set Set Set Set Cross Kw Kw
1 2 2 1 flow 3kw×2set 5.5kw×5set
3》、Manufaturing parameter：
 Out plate Plate
Temperat Hot Plate Inside
Temperatu Noise planenes
ure air space Pressure
re s
Cross
1℃ +6℃ Yes Positive ≤65db <5/1000
flow
4》、Material：
Item Specification and type
Inner plate SS 0.8
Outer plate SS 1.0
Wind chnnel SS 1.0
Cross flow Galvanized Sheet 1.0
plate
Dryer
High quality superfine glass
Insulation
fiber
High temperature resistant
Seal
silicone rubber
Heating exchanger Carbon steel exchanger
Air Input size 200×300×150
Air output size 200×300×150

Temperature SWCP-1
control
Contactor CJX2 220V

Contr Reply HH54P

ol Thermal relay 3UA59
Indicator light AD11 220V
Button LAY3
Breaker DZ47-100
Power supply 380V/50Hz
3. Structure and working principle

Five-layer belt dryer with five-story structure, the material

from the top to join, the thickness of the material by the
automatic distribution device control, driven by the network,
the material from the upper to the lower. In operation, the
material is turned by the turning device, at the same time, the
material has many times to the process of falling, so that the
material flip more thoroughly. Finally, the dry material from
the bottom of the discharge port, in the process by hot air for
a long time blowing, to achieve the purpose of drying. The
main structure of the device is characterized by the location
of the heat exchanger placed in the top of the mesh belt,
independent heating space, hot air circulation for the vertical
multi-unit series cycle, with uniform heating, high heat
utilization advantages.

The use of low-temperature, constant temperature

drying of new technology, dry quality and flexible adjustment,
to maintain the appearance of the material particles. The use
of low-temperature, constant temperature drying of new
technology, dry quality flexible adjustment, to maintain the
appearance of material particles ; Hot air recycling, high heat
exchange efficiency, reduce energy consumption; independent
drying unit and multi-layer three-dimensional superposition of
new technology, a substantial increase in production; dry
material drying moisture unevenness ≤1-1.50; belt circulation
drying The machine consists of feet, feed section, cloth
feeder, drying section, steam heat exchanger, convection
power fan, conveyor belt, steam trap and pressure reducing
valve assembly, insulation baffle and other components. The
outer surface of the dryer (except the main frame), the
material can contact the parts are made of stainless steel,
and outside the contact are surrounded by insulation layer.
4.Installation and debugging:

The joints should be carefully examined, and no loose

phenomena shall be found. Inspect all parts of the dryer and
confirm the complete and undamaged condition. Inspect each
decelerating motor and bearing, confirm that there is
sufficient grease (oil).

Inspect the conveyer belt to be flexible, no CARDS, touch,

friction etc.

Check the tightness of the conveyor belt and confirm that the
adjustable support is locked.

Check the fasteners on the conveyer belt to confirm the

unloose and falling off.

Check the conveyor belt driving motor to make sure it turns

right.

Check for the steering of the rotor, and make sure it is turned
right;

Inspect the fan motor to make sure it is turned right;

Check the steam system to confirm that the steam system

diagram is under construction.

Check the steam line and confirm that it has been developed.
Check the steam line to make sure there are no running,
running, dropping and leakage.

Check the filter in the steam system to confirm that it has

been cleared.

Check all sides of the steam system to confirm that it has

been closed.

Determine the heat source, power supply, air supply and

drainage system being ready, enter the pressure of steam in
the dryer is not lower than 0.8 MPa, the steam piping system
components normal trouble-free; No blockage of filter, steam
trap and drain line;

The cooling system of the main exhaust blower bearing box is

ready.

It is determined that the drying net is clean and undamaged,

and the bottom of the drying room is not large enough to make
sure that the steam radiator fin and the radiator screen are
not choked with dust.

It is determined that the circulation fan is not closed, and all

the wind doors are on the same opening.

Set up the powder collection device, waste collection device

and product conveyer and product bin.

Closing doors, manholes, and viewing doors are closed.

5. Operation and maintenance

During the production period, be careful to check the drying

net belt, if any damage should be done in time to fix the leak.

Nurture stone roller conveyor chain must free rotation or orbit

will be excessive wear, if the load is lighter, mesh belt roller
won't turn, but can still easily with the hand roller rotation.
Must ensure that the manual chain oil once a week, when
conveying chain rotation on the each side of the roller drip,
excessive oil does not protect the conveyor, it caused by dust
accumulation.

During production, be careful to check all bearings, such as

finding that special vibration or abnormal noise should be
replaced in time.

During the production period, we should check the base of the

circulating fan, such as finding that the fixed bolts should be
fixed in time.
 During the production period, we should check the soft
connection of the main fan inlet, if any damage should be
changed in time.

Check and clean the circulation fan impeller every week to

prevent the dust from affecting the fan performance or
causing vibration.

6. Failure and exclusion 

is strictly forbidden in the boot state into the internal

cleaning or repair.

Abnormal
Abnormal reason Elimination method
phenomenon

When the output of the

The output of the expander machine is stable, it
expansion machine will be eliminated
fluctuates automatically
Uneven The fabric is not set by Adjust the running frequency
material layer
frequency of the fabric motor to the
Feed drift of the upper appropriate speed
channel equipment Adjust the entry and exit of
the equipment

Steam inlet pressure is Check to see if the whole line

too low is under pressure
The steam total valve Turn up the total valve
The hot wind is not fully open Check the water trap
is not enough
The trap is plugged up Check the correct output
The control valve signal (4-20ma), and adjust the
cannot be fully opened compressed air pressure

Repair or replace a broken

The drying network is
mesh belt
broken
Adjust the matching and
Drier material The dry net is not fit
production material of the
leakage for the size of the
mesh belt
product
Adjust the position of the
Wrong board position
baffle plate

The net band The frequency of the Adjust the ratio

 converter's long-term
output is too low
The chain of Repair the driving chain or
cannot move
transmission and the network chain
chain of the net belt
are broken

The fan
vibration The fan bearing is Replace the bearing
damaged Repair the impeller and
Noise is
larger Wear of fan impeller balance the nucleus