1

Codelco Chile/ El Teniente New Mine Level Project – Chile

Project Clarification Meeting on 26th March 2009, Santiago de Chile

ThyssenKrupp Fördertechnik, Germany

ThyssenKrupp Ingeneria de Chile, Chile

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 Comparison Crusher Concepts 2

Description EB 20-15 BK 63x75 KB 63x114

Reference El Teniente North Parkes Freeport

Capacity tph Up to 1.200 Up to 2.500 Up to 10.000

Weight t 150 210 550

Power rating kW Max. 355 Max. 650 Max. 1.200

Max. Feed Opening mm 2.000 x 1.500 3.000 x 1.600 1.600

Finer, more Finer, more
Coarser, can kubic and kubic and
Product Quality be flaky uniform uniform

Capital Cost Lower Higher Higher

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 ThyssenKrupp Primary Crushers in Underground Operations 3

Location: El Teniente Mine (Pipa

Norte, Diablo
Regimiento)
Chile
Crusher: Single Toggle Jaw
Crusher EB 20-15 H
Feed: Feed by Reciprocating
Plate Feeder
Feed Material: Copper Ore
Density: 1.7 t/m³
Feed Opening: 2000 x 1500 mm
Throughput: 950 tph @ CSS 220
Gap Setting: CSS 180-330 mm
Hydraulic Gap Setting Drive: 355 kW

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3 Lines in Operation at Codelco
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 1 x Jaw Gyratory Crusher BK 63x75 for Lift 2 4

Location: Northparkes Mine (Lift 2)

Australia
830m b.s.l.
Crusher: Jaw Gyratory Crusher
BK 63 x 75
Feed: Plate Feeder
Feed Material: Copper Ore
Density: 1.8 t/m³
Feed Opening: 3,080x1,675 mm
Throughput: 900 – 1,800 tph
Gap Setting: OSS 125-200 mm
Drive: 650 kW

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Second Line supplied in 2008!
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 5

Clarifications

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 Clarifications 6

• Comparison product size distribution Jaw Crusher vs. Gyratory

Crusher

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 Comparison Crusher Concepts 7

Description EB 20-15 BK 63x75 KB 63x114

Reference El Teniente North Parkes Freeport

Capacity tph Up to 1.200 Up to 2.500 Up to 10.000

Weight t 150 210 550

Power rating kW Max. 355 Max. 650 Max. 1.200

Max. Feed Opening mm 2.000 x 1.500 3.000 x 1.600 1.600

Finer, more Finer, more
Coarser, can kubic and kubic and
Product Quality be flaky uniform uniform

Capital Cost Lower Higher Higher

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 Comparison Product Size Distribution 8

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 Clarifications 9

• Comparison product size distribution Jaw Crusher vs. Gyratory

Crusher
• What is a Jaw Gyratory Crusher?

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 Primary Crushers – ThyssenKrupp KB Series 10

KB 54 x 75, KB 63 x 89 KB 63 x 114
KB 63 x 75
BK 63 x 75

2500 – 3000 tph 3000 – 3500 tph 3600 – 6000 tph 6000 – 10000 tph
12,5 – 15,0 Mio t/a 15,0 – 17,5 Mio t/a 17,5 – 30,0 Mio t/a 30,0 – 50,0 Mio t/a

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 Basic Data ThyssenKrupp Gyratory Crushers 11

BK KB KB
Description 63x75 63x75 63x89 KB 63x114
Height Foundation
to Inlet mm 4.525 4.985 4.950 6.240

Weight kg 205.000 263.000 355.000 553.000

Mantle Diameter mm 1.900 1.900 2.260 2.900

3.000 x
Feed opening mm 1.600 1.600 1.600 1.600

Max. motor power kW 650 650 1.000 1.200

Capacity at max.
OSS tph 3.000 3.500 6.000 10.000

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KB 63” x 114” The Worlds Biggest Gyratory in Operation!

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 Recent References & Orders 2007/ 2008 – Underground Operations 12

• 1 x BK 63x75 Ellatsite Copper Bulgaria max. 2,200 mtph

• 1 x KB 54x75 Anshan Steel China max. 2,600 mtph
• 1 x KB 54x75 Sangan Iron Ore Iran max. 2,000 mtph
• 2 x BK 63x75 Argyle Diamonds Australia max. 1,000 mtph
• 1 x BK 63x75 Northparkes Australia max. 1,000 mtph
• 1 x KB 63x75 Norsk Stein Norway max. 2,600 mtph
• 1 x KB 63x89 Moly Mines Australia max. 4,000 mtph
• 4 x KB 63x89 Sino Iron Australia max. 4,600 mtph
• 1 x KB 63x114Collahuasi Chile max.10,400 mtph
• 2 x BK 63x75 LKAB Sweden max. 3,000 mtph
• 2 x KB 63x89 Sinotrans Tangshan China max. 6,100 mtph
• 1 x KB 54x75 Shougang Hierro Peru max. 2,500 mtph
• 1 x KB 63x89 Assarel Bulgaria max. 5,000 mtph
• 2 x KB 54x75 Sinotrans Tangshan China max. 2,000 mtph
• 2 x KB 63x89 Tisco China max. 6,100 mtph

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 2 x Double Toggle Jaw Crusher 21 K-X for Lift 1 13

Northparkes Mines/ Rio Tinto Group

Commission in 1996
Location: Northparkes Mine (Lift 1)
Australia
480m b.s.l.
Crusher: Double Toggle Jaw Crusher
21 K-X
Feed: Plate Feeder
Feed Material: Copper Ore
Density: 1.8 t/m³
Feed Opening: 2,100 x 1,680 mm
Throughput: 900 tph @ max. Gap
Gap Setting: CSS 180-280 mm
Drive: 300 kW
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 Northparkes Copper Mine Lift 2 - Disclaimer 14

“The pressure of low commodity prices forced the design process

for the second lift to adopt a continuous improvement philosophy.
Engineering consultants proposed a single hybrid Jaw Gyratory
Crusher for the required duty (Lift 2). This type of crusher was
common in extractive industries in Europe but never been used in
an underground mine before.
This unit accepts a larger feed than the current jaw crushers and
produces a finer, more uniform product.
The Jaw Gyratory Crusher reduces rock size from 3 m3 down to a
minus 150 mm lump size.”

Extract form Publication “Design of second block cave at Northparkes E26 Mine” – THe AusIMM Proceeding
2001

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 What is a Jaw Gyratory Crusher? 15

•The Jaw Gyratory Crusher is a unique

concept based on a standard Gyratory
Text crusher with a one side extended throat
on top of a normal Gyratory Crusher,
allowing far greater feed size into the
crusher chamber
•Krupp is the only supplier in the world
and has substantial references in
different applications
•Jaw Gyratory Crushers are a primary
crusher and have the feature of two
stage crusher

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 Features 16

¾Large feed opening

¾Accept large rocks, less jamming
of rocks
¾Two stage crushing in one unit
¾High crushing ratio, up to 100 %
greater than conventional crushers
¾Produces a finer, more uniform
product

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 Comparison Jaw Crusher – Jaw Gyratory Crusher 17

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 1 x Jaw Gyratory Crusher BK 63x75 for Lift 2 18

Northparkes Mines/ Rio Tinto Group

Commission in 2005
Location: Northparkes Mine (Lift 2)
Australia
830m b.s.l.
Crusher: Jaw Gyratory Crusher
BK 63 x 75
Feed: Plate Feeder
Feed Material: Copper Ore
Density: 1.8 t/m³
Feed Opening: 3,080x1,675 mm
Throughput: 900 – 1,800 tph
Gap Setting: OSS 125-200 mm
Drive: 650 kW

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Second Line ordered in 2006!
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 Lift 2 Layout 19

4 Tipple ROM Bin

60/5t Service Crane
Rock Breaker
Dust Extraction
System

400t Surge Bin

Plate Feeder
Hydroset
Jaw Gyratory Trolley
Crusher

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 Features – Hydraulic Nuts for Shell Fastening 20

•Reduced maintenance down-

time
•Safe, reliable and precise
tensioning
•Requires little physical effort
•Easy shell rotation for wear
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 Features – Hydraulic Maintenance Trolley 21

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 Features – Component Transport into the Mine 22

z3D full weight trial run of

54t spider shell to ensure
no issues with ‘tights’ in
the decline

z5 loads in excess of 50t

transported safely without
incident

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 Features – Crusher Feed 23

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 Features – Main Shaft Maintenance Stand 24

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 Proven Benefits 25

ƒLargefeed opening approx. 1.60 m x 3.08 m

ƒMaximum feed size 3 m3 or large lump in shape of
a ball @diam. 1.5 m
ƒHigh crushing ratio 10 : 1 (feed size/ product size)
ƒMinimum gap CSS 80 mm
ƒCapacity up to 2,500 tph @ OSS 150
mm
ƒProduct size fine, uniformed product size
• Improved crushing circuit, high availability
• Excellent conveyor belt loading, reduced blockages at transfer chutes
• Increased capacity at SAG mill circuit due to finer, more uniform product
• Increased mill capacity
• Reduced grinding forces
• Reduced wear rates
• Lower power consumption

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 26

Questions?

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