B1400×6080mm

新型中型板式喂料机
New Type Middle-duty Plate Feeder

安装使用说明书
Direction for Install and Use

嘉兴市一建机械制造有限公司
Jiaxing city YiJian Machinery Manufacture Co.,Ltd
地址：平湖市经济开发区 邮编：314200
传真：0573-85114315 电话：0573-85114315 85110448

Add：Nanshi Develop Region，Pinghu City Post Card: 314200

Fax: 0573-85122598 Tel : 0573-85114315 85110448
E-mail: zjphdsp@vip.163.com

目 录
List
一、用途·· 1

Ⅰ. Uses …………………………………………………… 1

二、基本结构··1

Ⅱ. Capital structure ……………………………………… 1

三、工作原理·· 2

Ⅲ. Operation Principle …………………………………… 2

四、规格与性能·· 2

Ⅳ. Size and Performance ………………………………… 2

五、外形及安装、基础尺寸··3

Ⅴ. Dimensions Of outline, installation and foundation ……3

六、安装、调整和试运转··3

Ⅵ. Installation, adjustment and test running ………………3

七、使用维护说明·· 6

Ⅶ. Direction for use and maintenance ………………… 6

八、润滑说明·· 7
Ⅷ. Direction for lubrication ……………………………… 7

九、用户须知·· 7

Ⅸ. Information for user …………………………………… 7

 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 1/7

一. 用途
板式喂料机在建材、冶金、煤炭、化工等行业中，主要用于沿水平或
倾斜方向输送各种散状、大块物料。在水泥行业中，用于把块状石灰或石
膏、粘土从矿仓底部输送到破碎机进料口，起到连续均匀喂料的作用。
Ⅰ. Uses
Plate feeder is used to conveying different kinds of particulate, lumpy
materials in horizontal or inclined direction in building material, metallurgical,
coal and chemical industries. In cement industry, it，s suitable for feeding lumpy
lime stone，gypsum or clay from the bottom of feed bin to the inlet of crusher
continuously and evenly。
二. 基本结构
Ⅱ. Capital structure
板式喂料机由头部驱动装置、尾轮装置、拉紧装置、链板装置及机架
五个部份组成。
Plate feeder is composed of head driving device, driven chain wheel set,
take-up device, chain and troughed plate unit, frame, etc.
1. 头部驱动装置
它由电动机、减速机、主动链轮装置等组成。电动机采用变频调速，
以满足工艺上调节喂料量的要求。板式喂料机的主动链轮装置采用两只齿数为
6 的链轮带动两条滚子链，使槽板沿轨道运动。
1. Head driving device
1. It consists of motor，reducer, driving chain wheel set, etc. Frequency
variable speed regulation motor can satisfy with the demands of regulating feed
capacity in technology. And the driving chain wheel set is composed of 2
driving chain wheels with 6 teeth, the driving chain wheels drive 2 roller chains
and an amount of troughed plates. Make them run on guide rails by chain
wheels.
2. 尾轮装置
2. Driven chain wheel set
尾轮装置是板式喂料机链板的改向部份，它由尾轮轴、两只尾轮、轴
承等组成。
Driven chain wheel set composed of driven shaft, 2 driven chain wheels
bearings, etc. It is used to change chain and troughed plate，s running direction of
plate feeder.
 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 2/7

3. 拉紧装置
3. Take-up set
拉紧装置采用结构简单、安全可靠的螺杆拉紧装置。
It uses safety and reliable take-up set with draw rod structure.
4. 链板装置
4. Chain and trouged plate device
链板装置由牵引链和槽板组成。牵引链采用耐冲击、运行平稳、工作
可靠的滚子链。槽板由 8-16mm 厚钢板焊接而成，两边焊有 8mm 厚的钢板
作挡板边，用螺栓将其与链紧固在一起。
Chain and troughed plate device consists of drag chain and troughed plate.
Drag chain uses roller chain with characters of durable impact, traveling
steadily and work reliably. Troughed plates are welded with 8-16mm steel
plates, and Both sides of it are also welded with steel plate in thickness 8mm as
the damper. Each of them is connected with drag chain by bolts.
5. 机架
5. Frame
机架为整体机架，用槽钢、角钢及钢板焊接而成，机架设有上下轨道：
上分支 3 条轨道支承链板装置及物料，下分支两条轨道支承链板装置。
The frame is welded with channel iron, angle bar and steel plate. It has
upper and lower guide rails，the three upper rails to support chain and troughed
plate device and material, and the other two lower rails to support chain and
trughed plate device.
三. 工作原理
Ⅲ. Operating principle
板式喂料机采用变频调速电动机作为动力，经减速机及齿轮传动，驱动
链板装置作连续均匀的低速运动，达到喂料的目的。
Plate feeder uses frequency variable speed regulation motor to transmit
power to reducer and to open gear pair, then drives chain and troughed plate
device run continuously and evenly with lower speed. So plate feeder can feed
material.
四. 规格与性能
Ⅳ. Size and performance
1. 规格 Size: B1400×6080mm;
2. 布置倾角 Inclination:0°;
3. 喂料速度 Feed speed : 0.023-0.23m/s
4. 喂料能力 Capacity: 20～500t/h;
5. 物料粒度 Grain size : ≤75mm,volcanic ash，moisture≤35%（ρ
=1.4t/m 3）；
 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 3/7

6. 电动机 Motor: 型号 Type: QABP15-160L-4P;

功率 Power:15kw;
转速 Revolution speed: 1760r/min;（变频调速）
frequency variable speed regulation.
7. 减速机 Reducer:
型号 Type: B4DH9-250;
速比 Transmission ratio: i =250;
8. 设备重量 Weight: ~18.5t
五. 外形及安装、基础尺寸
Ⅴ. Dimensions of outline, installation and foundation
见附图. See figure.
六. 安装、调整和运转
Ⅵ. Installation adjustment and test running
1. 安装前的准备
1. Preparation before installation
(1). 安装单位根据制造厂提出的产品安装图纸、使用说明书、熟悉产
品性能、结构和使用安装要求。
(1). According to installing drawing and direction for use, know the
performance, structure and demands of use and installation about the product
well.
(2). 安装单位根据产品安装图纸和装箱清单逐一开箱检查板式喂料机
所属部件是否齐全.
(2). According to installing drawing and packing list, inspect if all parts of
plate feeder are satisfied.
(3). 板式喂料机安装前，对各零部件必须经过仔细清洗、去污和涂油
工作，并检查零部件有碰伤损坏。
(3). Before install it, wash, clear and oil all parts, and inspect if there are
the damaged.
2. 安装顺序
2. Installing sequence
板式喂料机的安装，一般均将独立的部件运至安装现场，然后进行组
装。其安装顺序如下：
In general，take parts to worksite，then install the machine. Just as
following：
(1). 根据工艺布置图，定出设备的纵向中心线。纵向中心线是整个板
式喂料机的安装基准。
(1). According to arrangement drawing, define longitudinal centerline of
plate feeder as the basic line.
 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 4/7

(2). 在板式喂料机的纵向中心线上，先定出主动链轮轴的轴心线位置，
然后沿纵向中心线逐段度量，按长度及倾角定出尾轮轴的轴心线位置。
(2). Define center line，s position of driving chain wheel，s shaft on basic
line, then measure length and inclination of plate feeder section by section to
define line，s position of driven chain wheel shaft.
(3). 以上述中心线为基准，定出机架地脚位置，轨道安装位置驱动装
置的纵向、横向中心位置等。
(3). Based on the mentioned center lines，define positions of foot bolts，
positions of rails and longitudinal and cross center lines of driving device。
(4). 定出各中心位置后，按土建图纸查对预留孔位及深度等，并清事
洁净，核对各点标高，在无误情况下才可进行安装。
(4). Check for the position and depth of bolt holes，and clear away
rubbish。
(5). 机架安装完后，接着安装轨道，进而安装主动链轮装置、尾轮装
置、拉紧装置、链板装置。
(5). Install frame，rails，driving chain wheel set，driven chain wheel set，
take-up set and chain and troughed plate units in turn。
(6). 安装电动机、减速器及其它附属设施。
(6). Install motor，reducer and its accessory。
(7). 安装有关的操作、控制元件。
(7). Install operating and control components。
3. 安装技术要求
3. Technical demands of installation。
(1). 全机装配应应符合装配通用技术要求 JB4000.9-86.
(1). Assembly of the machine is satisfied with the demands of
JB/ZQ4000.9-86。
(2). 电动机轴心线与减速器高速轴轴心线应同心，其歪斜应＜30′(无
径向位移) ，径向位移＜0.15mm (无歪斜时)。
(2). Insure center line of motor，shaft coincident with center line of high
speed shaft of reducer ， and which gradient must ＜ 30 ′ without radial
displacement ， and which radial displacement must ＜ 0.15mm without
gradient。
(3). 减速器低速轴轴心线主动装置轴轴心应先同心，共歪斜应＜1°
(无径向位移时) ，径向位移＜2.4mm (无歪斜时)。
(3). Keep center line of lower speed shaft of reducer coincident with
center line of driving device ， which gradient must ＜ 1 ° without radial
displacement，and which radial displacement must ＜2.4mm without gradient。
(4). 主动链轮轴轴心线对板式喂料机的纵向中心线要求垂直，其垂直
 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 5/7

度允差（在每米长度上）≤1mm；两链轮间横向中心线与板式喂料机的纵
向中心线的偏差值≤1mm。
(4). Keep center line of driving chain wheel ， shaft vertical with
longitudinal center line of plate feeder，which allowance of verticality per meter
is≤1mm；And deviation of cross center line between 2 sprockets ，and
longitudinal center line of plate feeder is≤1mm。
(5). 主动链轮轴轴心线和尾轮轴轴心线应水平，其水平安差≤1mm。
(5). Insure centerlines of driving chain wheel ， shaft and driven chain
wheel，shaft in horizontal，which the allowance error of horizontality is≤1mm。
(6). 轨道中心线对板式喂料机纵向中心线平行度误差（在每米长度上）
≤1mm。
(6). Keep center line of guaide rails parallel with longitudinal center line
of plate feeder，which the allowance error of verticality is≤1mm per meter。
(7). 滚轮轴轴心线的水平安装误差≤1mm。
(7). Keep the allowance error of horizontality of rolling wheel，s center
lines≤1mm。
(8). 滚轮上母线应处在同一水平面上，母线与该平面距离允差≤2mm，
相邻两滚轮上母线的高度允差≤1mm。
(8). Keep all busbars of rolling wheel on the same plane The distance
allowance between busbar and the plane must≤2mm，and the vertical distance
allowance of busbars between two rolling wheels must≤1mm。
(9). 在板式喂料机基本安装好后，调节拉紧装置，使两牵引链初张力
均衡适度，两侧应同步调整，力求尾轮轴轴心线与机器中心线处在垂直状
态，以保证链轮和牵引链的正常啮合和稳定运行。
(9). After install in general，adjust take-up to make drag chains get an
applicable initial tension. At the same time，adjust 2 drag chains together to
keep center line of driven chain wheel，shaft vertical with the center line of the
machine，so as to make sprocket and drag chain mesh normally and run stably。
4. 调整和试运转说明
4. Explanation for adjustment and test running。
(1). 调试注意事项
(1). Notes before adjustment and test running。
①. 各连接螺栓应拧紧;
①. Tighten every joint bolt。
②. 设备内应无遗留杂物;
②. Clean the machine。
③各运动幅应加入润滑油(脂);
③. Inject grease into every lubricating point。
 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 6/7

④电器接线应正确无误;
④. Ensure electrical wires are no error。
(2). 调试时注意事项
(2). Notes when adjustment and test running。
①. 板式喂料机主动链轮、尾轮的轮齿与牵引链条，是否在正常啮合
状态下工作；
①. Inspect if driving chain wheel，driven chain wheel，s teeth and drag
chains are work under normal conditions。
②. 设备先进行空载调试工作，在故障全排除后，再作 48~72 小时的
空载跑合试验，最后再进行负载试车；
②. First adjust the machine in idle running After all the faults have been
removed，have the machine a running for 48~72hours.Last，the machine runs
in normal。
③. 检查所有的滚动轮是否转动灵活。如有滑动和卡阻等现象，应立
即更换或排除故障；
③. Inspect roller wheels，keep them rotate freely。
七. 使用维护说明
Ⅶ. Direction for use and maintenance
1. 给料粒度应控制在规定范围内.
1. The feed size keeps in provided range。
2. 在空载时应先在料仓部份槽板上倒一层碎料，以防止大块物料直接
冲击槽板。
2. When the feed bin is empty，load a layer of fine material on the
troughed plate under the feed bin to protect against the large block of feed
material impacting the troughed plate directly。
3. 电动机机调速应从低速到高速或高速到低速逐步调整，不应在瞬间
从低速到高速或高速到低速转换。
3. Speed regulation of motor is from lower speed to high speed in steps，or
inversely，but forbid changing it for an instant。
4. 减速器在开始运转 300h 后，必须更换新润滑油。此后每运转 2000h
更换一次油，其它各润滑点也应该定期拆洗加润滑油。
4. Change reducer，s lubricator after it runs for 300 hours. From that
change lubricator per run for 2000 hours，and inject lubricator into other
lubricating points regularly。
5. 在正常工作情况下，板式喂料机各零部件运转应平稳，无振动和漏
油现象，减速器最高油温不超过 90℃，温升不超过 60℃，工作过程中当发
现油温显著升高且超过 90℃，以及产生不正常的振动和噪声时，应停止使
用，检查原因，排除故障后再用。
 安装使用说明书
B1400×6080mm 新型中型板式喂料机 Direction for Install and Use
B1400×6080mm New Type Mediate-duty Plate Feeder Page 7/7

6. In normal conditions，all parts of plate feeder run stably and have no

shock and oil leakage Reducer，s temperature of oil is＜90℃，and temperature
rise is＜60℃，When temperature of oil is＜90℃，or the machine has shock and
noise，should stop the machine to find causes. After remove them，restart。

八. 润滑说明
Ⅷ. Direction for lubrication
序号 润滑点名称 润滑油(脂)规格 标准代号
1 减速器 适合减速机性能 GB5903-86
2 齿轮传动 N150 中负荷工业齿轮油 GB5903-86
3 主动链轮装置轴承 4 号钙基润滑脂 GB491-87
4 尾轮及拉紧装置轴承 4 号钙基润滑脂 GB491-87
5 托轮装置轴承 4 号钙基润滑脂 GB491-87

NO. Name of lubricant point Size of lubricant grease Code

1 Reducer Fit in with the performance GB5903-86
of the reducer
2 Gear pair N150Middle-load GB5903-86
Industrial gear oil
3 Bearings of driving chain wheel set 4＃Lime grease GB491-87
4 Bearings of driven chain wheel sett 4＃Lime grease GB491-87
5 Bears of supporting plate device 4＃Lime grease GB491-87

九. 用户须知
Ⅸ. Information for user
为了满足用户须要，考虑到工艺布置要求，板式喂料机传动装置分右
装和左装两种（顺物料移动方向，传动装置在机器右侧的为右装，反之为
左装，右装和左装以板式喂料机的纵向中心线为对称）。用户可根据工艺布
置要求选用板喂料机传动装置装配形式，订货时均应在合同中予以注明。
To satisfy demands of user and technological arrangement，the driving
device of plate feeder is designed in 2 types：Right installation and Left
installation （Along the moving direction of material，driving device on the
right of the machine is the Right installation ， and the inverse is Left
installation，which are symmetrical with longitudinal center line of plate
feeder）.According to demands of technological arrangement，user may select
installing type of driving device，and indicates it in the contract when order
goods。