10:03-15

Issue 1 en

Brake adaptation using roller brake

tester for drum brakes

Report

p bar p

kN kN

BRAKE ANALYZER

15 15
10 20 10 20

5 25 5 25

0 kN 30 0 kN 30

3 3
2 4 2 4

1 5 1 5

0 6 0 kN
6
kN

ã Scania CV AB 2002, Sweden

1 713 478
Contents

Contents
Brake adaptation - Report .................................................................................. 3

Map out the trailer brake system Trailer ....................................................................... 4

Semi-trailer/trailer .................................................... 5

Roller brake tester test .................................................................................. 7

Diagram of retardation and

Pm-pressure .................................................................................. 8

2 ã Scania CV AB 2002, Sweden 10:03-15

 Report

Brake adaptation - Report

Date: .............................................................................
Customer data: ........................................................................................................................
.................................................................................................................................................
.................................................................................................................................................

Truck
Vehicle type/manufacturer: ..........................................
Total weight: ............................................................kg
Registration number: ....................................................
Chassis number: ...........................................................

Equipment: Brake chamber Brake slack Type of lining Tyres

adjuster length
Axle 1 .................. " ..............mm .................... ....................
Axle 2 .................. " ..............mm .................... ....................
Axle 3 .................. " ..............mm .................... ....................
Axle 4 .................. " ..............mm .................... ....................
Load-sensing valve: YES / NO
Setting at test: Open / Reduced

Trailer
Vehicle type/manufacturer: ..........................................
Total weight: ............................................................kg
Registration number: ....................................................
Chassis number: ...........................................................
10 2246

Type of brakes (trailer): ............................................... Brake system Alt. ........(see page 2)

Equipment: Brake chamber Brake slack Type of lining Tyre
adjuster length
Axle 1 .................. " ..............mm ......................... .........................
Axle 2 .................. " ..............mm ......................... .........................
Axle 3 .................. " ..............mm ......................... .........................
Axle 4 .................. " ..............mm ......................... .........................
Load-sensing valve: YES / NO
Setting at test: Open / Reduced

Notes: ......................................................................................................................................
.................................................................................................................................................
.................................................................................................................................................
Test carried out by: ......................................

10:03-15 ã Scania CV AB 2002, Sweden 3

Report

Map out the trailer brake system

Trailer
Select the alternative that is the closest representation of the trailer brake system and modify as
necessary. You can also draw your own system as alternative 3.
alternative 1 alternative 2

ABS

10 2249

10 2248
alternative 3

Brief description, e.g. load-sensing valve in series after trailer brake valve or similar system
descriptions: .................................................................................................................................
......................................................................................................................................................
......................................................................................................................................................
......................................................................................................................................................
Valves:
Type and no. .................................... 1 Type and no. ................................... 4
Type and no. ................................... 2 Type and no. ................................... 5
Type and no. ................................... 3
Trailer brake valve with Relay valve
manoeuvring valve
Manoeuvring valve Relay valve integrated with
ABS valve
Load-sensing valve ABS valve

Adaptation valve Brake chamber

Pressure limiting valve Compressed air tank

4 ã Scania CV AB 2002, Sweden 10:03-15

 Report

Map out the trailer brake system

Semi-trailer/trailer
Select the alternative that is the closest representation of the trailer brake system and modify as
necessary. You can also draw your own system as alternative3.
alternative 1 alternative 2

10 2250
100082

alternative 3

Brief description, e.g. load-sensing valve in series after trailer brake valve or similar system
descriptions: .................................................................................................................................
......................................................................................................................................................
......................................................................................................................................................
......................................................................................................................................................
Valves:
Type and no. ................................... 1 Type and no. ................................... 4
Type and no. ................................... 2 Type and no. ................................... 5
Type and no. ................................... 3
Trailer brake valve with Relay valve
manoeuvring valve
Manoeuvring valve Relay valve integrated with
ABS valve
Load-sensing valve ABS valve

Adaptation valve Brake chamber

Pressure limiting valve Compressed air tank

10:03-15 ã Scania CV AB 2002, Sweden 5

Report

Theoretical brake adaptation: Yes No

Results

Start pressure measuring:

Axle Truck Trailer
Pm Pc Pm Pc
LH RH LH RH LH RH LH RH
1
2
3
4

Temperature measuring:

Axle Truck Trailer

LH RH LH RH
1
2
3
4

Load-sensing valve:

Checking function

Suspension without air springs:

Lever position 0 1/2 1/1

Setting pressure 1.5 - 1.7 2.7 - 2.9 5.9 - 6.0
Pressure reading

Air suspension:

Setting pressure Start pressure Brake pressure

4x2 1.0 bar min 1.5 bar
6x2 0.5 bar min 0.8 bar
Pressure reading

6 ã Scania CV AB 2002, Sweden 10:03-15

 Roller brake tester test
Tractor Trailer
Axle 1 Axle 2 Axle 3 Axle 4 Ret. Pm Ret. Axle 1 Axle 2 Axle 3 Axle 4

10:03-15
Trailer Pc F left F right Pc F left F right Pc F left F right Pc F left F right
bar m/s2 bar daN daN bar daN daN bar daN daN bar daN daN
0.0
0.53
1.0
1.5
2.0
2.5
3.0
4.0
4.5
5.0
Max.
rounded up

Start pressure Temp. Load-sensing valve, suspension without air springs

measuring
Truck Pc Pm Axle LH RH Total weight for truck = kg Lever position Unladen position Semi-laden Laden position
position
LH RH LH RH Total weight for trailer = kg Setting pressure 6 bar 6 bar 6 bar

ã Scania CV AB 2002, Sweden

1 1 The retardation is the total of all braking forces Pressure reading
2 2 divided by the total weight Load-sensing valve, air suspension
3 3 (F1 left+F1 right+......+F4 right) x10 Setting pressure Start pressure Brake pressure
4 4 = Retardation 4x2 1.0 bar min 1.5 bar
Pm truck Total weight kg 6x2 0.5 bar min 0.8 bar
Trailer Pc Pm Pressure reading
LH RH LH RH Axle LH RH
1 1
2 2
3 3 - =
4 4 Pm trailer Pm truck bar, start pressure difference
Pm trailer
Report

7
Report

Diagram of retardation and Pm-pressure

Original for photocopying

Ret
2
[m/s ]

1
10_2186

1 2 3 4 5 6 7 Pm[bar]

8 ã Scania CV AB 2002, Sweden 10:03-15