What more to be

S.N. Trouser top 10 defects Root cause How to control done

1 Inseam & side seam margin uneven We are already implimented this in line , we made presure foot wieder. For puckering offenly we
& puckering have to chek and educate to oprator and checkers.
Gap between pressure foot & guide. For
puckering M/C setting & handeling

Welting machine setting & top lockwelt welting machin corner knife setting is always changing some time, so we have to check V knife
2 Back pocket smiling & bartack slant setting frequently,if it Is not good we have to get it done by machanic.for bartack slant we made
handeling one pressure foot which is having guide.

3 W/B shape out & W/B extension For extension we are giving marking on pattern. For welting cross operator has to educate to
using guide .
For extension handeling of auto zig operator,
for W/B shape outwelting cross

4 operator handeling Need to improve operator handeling

J stitch shape out

5 Back seam shape out operator skill

we made pattern for marking to make operator understand.

6 Button & hook-bar placement Operator handling

For button operator has todo mark accoring to button hole. And for hook and bar there is a
marking on machine.

For bartack slant we made one guide attached with pressure foot. For W/B attach either we need
7 Loop cross and bartack slant Loop cross is depents on waist band attach to improve operator handling or we need change down bartack operation before W/B attach. Still
operation and loop down bartack
we are working on this.

8 Pin tack placement out We don’t have proper pin tack machine. still we are improving operator handling.

9 improper seam busting Because of less vaccume We are shifted this machine before legger pressing ,so it has been improved.

10 W/B drop uneven W/B lining attach operter handling There is pressure foot guide so operator need to follow guide.