You are on page 1of 8

Your Best Machines

JET GROUTING EQUIPMENT


CATALOG

YBM Co., Ltd. Japan


YBM has more than 25 years of
experience in manufacturing
Jet Grouting equipment
ch i n e s
and supplies the
Y
M
B Ma
st
construction
Be
Co

industry with
., L

r
You
td.

Your Best Machines

refined machinery
for simplified
td.
You

operation and
., L
r

Co

low running st
Be

Ma M
B
costs. ch i n e s Y
YBM concentrates on innovative foundation technology
to create a beautiful environment on the Mother- Earth.

◆JET GROUTING
Jet Grouting is a most popular method of Foundation
Improvement in Japan and overseas.
Cement slurry is injected into the ground to increase
ground strength and to reduce ground permeability.
To make precise concrete column, YBM Jet Grouting
Machine has been provided with hydraulic control valves
for adjusting slow RPM, automated stepping mechanism,
and hydraulic rod chuck and pipe clamp.

◆JET GROUTING APPLICATIONS Triple Tube Jet


● Foundation pile. (for ground strength )
● Underpinning of existing structure.
● Downward extension of foundation.

● Impermeable seepage cut off.


Sand Pump and
Vacuum Car
● Earth retention and excavation support.

Slime Pit

Pre-Drilled Guide Slime


Hole, 140mm Dia.
Triple Tube
89 mm Dia.
Compressed Air
0.7MPa (7 bar) Cement slurry
2.5 - 5 MPa
High Pressure (25 - 50 bar)
Water Jet
40MPa (400 bar)

Created column
Soil mixed concrete structure of 2 meter (7 feet) dia.
by Double tube 60.5mm jet grouting.

Jet Grouting with a group of SS40V-600 II


For a ground improvement project at Kallang river Singapore, YBM
supplied modified type of SI-40S with longer mast. These rigs were
installed on sliding rails, and performed continuous & speedy jet grouting
to the river bottom.
◆JET GROUTING METHODS
SINGLE TUBE DOUBLE TUBE TRIPLE TUBE
Water Air
Grout

7kgf/cm2
Air
Air

Grout Water
Grout 200kgf/cm2 200-
400kgf/cm2
200-400kgf/cm2

Grout
20-30kgf/cm2

Cement grout is injected into the soil By using double tube, compressed air is Soil is cut by compressed air shrouded
with high pressure at the monitor nozzle. introduced into the jet grout at the high-pressure water jet (center), and
The jet cut the soil and mix it with monitor nozzle. This increases energy the space is filled with grout (outer) from
grouts. SINGLE TUBE method is suitable and enable to cut much larger depth. the lower nozzle. TRIPLE TUBE method
for shallow depth and horizontal jet DOUBLE TUBE method creates larger is suitable for underpinning, especially
grout applications. column diameter and is suitable for more cohesive soils and complicate formations.
deep improvement and cohesive soils.

Standard parameter for Jet Grouting Methods


SINGLE TUBE DOUBLE TUBE TRIPLE TUBE DOUBLE TUBE
Method
(40,5 mm / 60,5 mm) (60,5 mm / 89 mm) (89 mm) (115 mm)
Injection Grout Grout/Air Water/Air/Grout Grout/Air
Grout 200 - 400 kgf/cm2 200 - 400 kgf/cm2 25 - 50 kgf/cm2 300 kgf/cm2
Pressure
Water 25 kgf/cm2 25 kgf/cm2 400 kgf/cm2 25 kgf/cm2
Grout 60 - 100 L/min 60 - 150 L/min 200 L/min 300 - 400 L/min
Discharge
Water 60 - 100 L/min
Grout 2,8 – 3,2 mm 2,8 – 4,0 mm 10 – 12 mm 4.0 – 4.6 mm (2 nozzles)
Nozzle diameter
Water 2,0 – 2.8 mm
Air 7 - 8 kgf/cm2 7 – 10 kgf/cm2 7 – 10 kgf/cm2
Rod rotation 6 – 20 rpm 4 – 10 rpm 4 – 10 rpm 4 – 8 rpm
Lifting speed 4 – 12 min/m 6 - 24 min/m 20 – 25 min/m 12 - 24 min/m
Sandy soil, N<20 Sandy soil, N<40 Sandy soil, N<50 Sandy soil, N<50
Applicable soil type
Viscous soil, N<10 Viscous soil, N<10 Viscous soil, N<10 Viscous soil, N<10
Possible column diameter 60 – 120 cm 100 – 200 cm 150 – 200 cm 200 – 300 cm

◆JET GROUTING TOOLS


CCP 40.5 Single Tube Jet JSG 60.5 Double Tube Jet
Pressure: 200 bar, Discharge: 60 L/min, Pressure: 200 bar, Discharge: 60 L/min,
1 Jet nozzle 1 Jet nozzle, 1 Air nozzle
40.5mm single tube rod with coupling 60.5mm double tube rod with coupling
Length: 3.0m, 1,5m, 1.0m Length: 3.0m, 1,5m, 1.0m
Swivel assy, Monitor assy Swivel assy, Monitor assy
Metal bit 40.5mm, 60.5mm Metal bit 74mm, 102mm

JSG 89 Double Tube Jet CJG 89 Triple Tube Jet


Pressure: 200 bar, Discharge: 150 L/min, Pressure: 400 bar & 50 bar,
1 Jet nozzle, 1 Air nozzle Discharge: 60 L/min & 200 L/min 3 Nozzles
88.9mm double tube rod with coupling 88.9mm triple tube rod with coupling
Length: 3.0m, 1.5m, 1.0m Length: 3.0m, 1.5m, 1.0m
Swivel assy, Monitor assy Swivel assy, Monitor assy
Metal bit 90mm, 115mm Jet nozzle (water) 2.0 – 2.8mm, Air nozzle 10.0mm
Jet nozzle (slurry) 6.0 – 12.0mm
YBM 115 Double Tube Jet Metal bit 90mm, 115mm
Pressure: 300 bar, Discharge: 400 L/min,
2 Jet nozzles, 2 Air nozzles
114.5 mm double tube rod with coupling
Length: 3.0m, 1.5m, 1.0m
Swivel assy, Monitor assy,
Metal bit 115mm, 150mm
GI SERIES Jet Grout Machines
GI-series provides a wide model range
of powerful machine with feed stroke up
to 6 meter. YBM GI-series is compact
design, easy transportation, ready for
operation in a short time, and high
maneuverability.
Each model can be delivered as
JG-type (Jet Grouting), HT-type (Soil
Mixing) or K-type (Pipe piling)
furthermore combinations are possible.
YBM Process Data management and Data
recording system enables precise
control of JG operation and contributes
to quality management.

◆Special Features
Rotary Head
Center-holed spindle
with hydraulic chuck
enable to use long rod
length than the feed
stroke.
Example: 89mm double
(Max. 55 ft w/o crane)

GI-30C-JG

GI-50CⅡ-JG
No. PART NAME
1 Rotary Head (Bore: 145mm)
10 2 Sub Chuck Assy (Rod: 89mm)
3 Pipe Clamp, Hyrdaulic
4 Guide Leader
5 Hydraulic Cylinder (Slide)
6 Hydraulic Cylinder (Raise & Lower)
7 Hydraulic Cylinder (Swing)
4 9
8 Out-Rigger (OP.)
9 Hydraulic Winch (OP.)
10 Top Sheave (OP.)
11 Rotation Speed Control Valve (OP.)
8,010

12 Electromagnetic Flow Meter (OP.) GUI touch screen


6,000st

13 Base Machine (ISO 0.18m3 Class)


7,700 Digital control of drilling depth, feed speed, rotation
7 6 11 13 12 8 speed, step pitch, step timing and leader inclination.
Guide Leader is able to swing within 5 degrees to left &
5
2 right side for drill-center adjustment.
1
Column number and drilling depth can be input on the
2,500

3 touch scree. Able to monitoring work progress of


real-time processing data by the screen.
526
320

400 380 400 2,500


2,000 2,200
2,120 GI-50CⅡ-JG

◆Specification
MODEL GI-30C-JG GI-50CⅡ-JG
Spindle Bore (I.D.) 93 mm 145 mm
Rotation Speed L 0 ~ 37 rpm H 0 ~ 75 rpm L 0 ~ 45 rpm H 0 ~ 90 rpm
Rotation Torque L 5.9 kN・m H 2.9 kN・m L 8.3 kN・m H 4.2 kN・m
Max. Pull Down 27.4 kN 29.4 kN
Feed Stroke 4,200 mm 6,000 mm
Stepping device and rotation control
Feed Speed 0~6 m/min 0~6 m/min
Automatic stepping device (pitch 25mm, 50mm) for
Dimension (L×W×H) 5,885 x 1,550 x 2,705 mm 7,700 x 2,000 x 2,500 mm
acculate jet grouting process,
Gross Weight 6,010 kg (13,260 lbs) 8,000 kg (17,640 lbs) Hydraulic control valves for Slow rotation speed control.
SI SERIES Jet Grout Machines
YBM SI-series has been especially
developed for jet grouting applications.
Skid type SI-series supports precise jet
grouting operation with stable high
performance. These can be transported
easily with SG-pump in one truck, due
to compact design.
SI-15SⅡ
◆Special Features
Rotary head, feed stroke of 1.000 mm.
Automatic stepping device with adjustable pitch
(0 – 50 mm).
Digital meter of spindle rotation, and stepless
rotation speed control by hydraulic control valve.
Safety, Simple operation by hydraulic chucking in
Rotary head and pipe clamp device.
Compact, light weight design for easy handling
at job sites.
Extension mast, winch, sub-chuck are optional.

SI-40SⅢ

SI-15SⅡ No.
1
PART NAME
Rotay Head Jet Grout machine
2 Guide Leader
Large diameter and Deep depth,
2,700

10 10 3 Pipe Clamp
4
5
Hydraulic Motor
Feed Cylinder
Low-head type
6 Control Panel
7 Operation board
1,000(Stroke)

11 8 Sensor
2
9 Manual Jack (OP.)
12 10 Mast (OP.)
5,015

11 Winch (OP.)
6 7 5 12 Relay Box (OP.)
2,315

8
A
1 4
1,225

1,175

3
11

1,350 450 1,100


1,800 1,600

◆Specification CLH-220
Rotation Torque

MODEL SI-15SⅡ SI-40SⅢ MODEL CLH-220 1st 14.3 kN・m


Spindle Bore (I.D.) 77 mm 145 mm Spindle I.D. 225 mm 2nd 7.4 kN・m
Rotation Speed L 0 ~ 14 rpm H 0 ~ 50 rpm L 0 ~ 30 rpm H 0 ~ 60 rpm 1st 0 ~ 14 rpm 3rd 4 kN・m
Rotation Speed

Rotation Torque L 2.9 kN・m H 0.8 kN・m L 6.4 kN・m H 3.2 kN・m 2nd 15 ~ 28 rpm 4th 2.1 kN・m
Feed Stroke 1,000 mm 1,000 mm 3rd 29 ~ 52 rpm Feed Stroke 500 mm
Feed Speed 0~4 m/min 0~4 m/min 4th 53 ~ 101 rpm Max. Pull Down 125 kN
Max. Pull Down 27.4 kN 39.2 kN R1 0 ~ 12 rpm Prime Mover 22 kW + 7.5 kW
Prime Mover 11 kW - 4 P 30 kW - 4 P R2 12 ~ 41 rpm Dimension (L×W×H) 2,500 x 1,720 x 2,020 mm
Dimension (L×W×H) 1,800 x 1,600 x 2,190 mm 2,550 x 1,850 x 2,400 mm Gross Weight 5,100 kg (6,400 lbs)
Gross Weight 1,260 kg (2780 lbs) 2,900 kg (6,400 lbs)
SG SERIES Jet Grouting Pumps
YBM Jet Grout Pump SG-series has
been developed and improved since
1982. High precision triplex plunger
pumps c/w remote control devices SG-30SV
provides stable discharge without
pulsation, resulting in Long-life,
Simplified operation, Easy maintenance,
Low running costs and increased
Safety.

◆Special Features
SG-series is the most compact and light-weight SG-150SV
jet grout pump in the market.
Simple oepration via Control panel or Remote
control box with 50 m cable.
Adopted reversible valve and valve sheet for
long maintenance cycle. Easy maintenance at
the job site, No special tool for disassembling.
Newly developped Auto lubrication system
extends maintenance cycles for plungers and
packings.
Inverter control motor provides stable discharge.
Slurry discharge volume is finely adjustable by
the Speed control dial.

SG-400EⅡ
(1,720)
1,600

2,800 1,600
(2,850)
SG-150SV

◆Specification
MODEL SG-30SV SG-60SV SG-100SV
Max. Pressure 2.5 MPa (25 bar) 5 MPa (50 bar) 2.5 MPa (25 bar) 5 MPa (50 bar) 40 MPa (400 bar)
Pump
Discharge Volume 440 L/min (116 gpm) 220 L/min (60 gpm) 880 L/min (232 gpm) 440 L/min (116 gpm) 115 L/min (30 gpm)
Motor Power 22 kW Inverter Control 45 kW Inverter Control 75 kW Inverter Control
Voltage 200 V 200 V 200 V
Dimension (L×W×H) 2,000 x 1,250 x 1,100 mm 2,500 x 1,550 x 1,420 mm 2,400 x 1,350 x 1,450 mm
Gross Weight 1,650 kg (3,640 lbs) 3,100 kg (6,840 lbs) 2,200 kg (4,850 lbs)

MODEL SG-150SV SG-200SV SG-400EⅡ


Max. Pressure 30 MPa (300 bar) 40 MPa (400 bar) 45 MPa (450 bar) 35 MPa (350 bar)
Pump
Discharge Volume 179 L/min (48 gpm) 150 L/min (40 gpm) 220 L/min (60 gpm) 505 L/min (134 gpm)
Motor Power 110 kW Inverter Control 150 kW Inverter Control [Engine Power] 350 kW / 1,800 min-1
Voltage 400 V 400 V
Dimension (L×W×H) 2,800 x 1,600 x 1,600 mm 3,000 x 1,750 x 1,600 mm 5,900 x 1,800 x 2,300 mm
Gross Weight 3,500 kg (7,720 lbs) 5,100 kg (11,250 lbs) 12,800 kg (28,240 lbs)
YMA SERIES Automatic Mixing Plants
◆Special Features
Full automatic cement slurry mixing plant. Process data logging system with Printer
Automatic weighing (load cell) for cement, water, Batch sytem for continuous operation.
admixture volumes are installed on YMA-25L
Remaining slurry quantity in the agitator shall be
and YMA-40L plants.
detected automatically and slurry shall be
YMA-20A has measuring & control device of dropped from the mixer to the agitator timely
water and admixture. Load cell for cement and continuously.
weight to be optional.
Equipped a high pressure jet washer for cleaning.
Mixer rotation is inverter controlled and able to
adjust in comply with the applied materials.

YMA-25L

Handrail

Control
Panel

Load Cell Switch


Box

3,350
2,465
Slurry
Jet Orifice
Washer
Water
Inlet 50φ

3,050 2,100
2-80φ Outlet

YMA-40L
Handrail 2-250φ Airdriven Butterfly Valve

2-100φ
Airdriven
Butterfly Valve

Load Cell
25φ Ball Valve
3,550

50φ Ball Valve


2,650

Return 50φ
Water Inlet
100φ

4,120 2,300
2-80φ Outlet 2-100φ Outlet Compressor Water Inlet 100φ

◆Specification
MODEL YMA-20M YMA-25L YMA-40L
Mixing Capacity 20 m3/h (333 L/min) 24 m3/h (400 L/min) 40 m3/h (667 L/min)
Power Input Total 7 kW 11 kW 16 kW
Mixer Capacity 1,000 L (264 gal) 1,000 L (264 gal) 1,500 L (396 gal)
Agitator Capacity 1,500 L (396 gal) 2,400 L (634 gal) 3,000 L (792 gal)
Baby Compressor Capacity 25 L/min (7 gpm) 45 L/min (12 gpm) 76 L/min (21 gpm)
Dimension (L×W×H) 2,600 x 2,050 x 2,400 mm 3,050 x 2,100 x 2,465 mm 4,120 x 2,300 x 2,650 mm
Gross Weight 2,150 kg (4,740 lbs) 3,650 kg (8,050 lbs) 4,700 kg (10,360 lbs)
JET GROUTING LAYOUT (DOUBLE TUBE METHOD)

Cement Silo
Water Tank

Generator

GI Machine

Mixing
Plant High-Pressure
Slime Pit
Jet Grout Pump
Slime

Double Tube
Compressed Air

High-Pressure
Hardener Air Compressor

JG job site: Sacramento, CA JG job site: Honolulu, Hawaii

YBM Co., Ltd. Japan


HEAD OFFICE: Sales Agent / Distributor:
1534, Haru, Karatsu, Saga Pref., 847-0031, Japan
Tel: (+81)955-77-1121 Fax: (+81)955-70-6010 HENNESSY INTERNATIONAL, INC.
TOKYO OFFICE: S1623 MISSION DRIVE, SUITE 6,
4th FL., Shinnihonbashi Nagaoka Bldg., 16-5, SOLVANG, CA 93463 USA
Nihonbashi Kodenma-cho, Chuo-ku, Tokyo, 103-0001, Japan
Tel: (+81)3-5643-7593 Fax: (+81)3-5643-6205 TEL (805) 693-8880
FAX (805) 693-8870
http://www.ybm.jp/ e-mail: welcome@ybm.jp

You might also like