Professional Documents
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YBM concentrates on innovative foundation technology
to create a beautiful environment on the Mother- Earth.
◆JET GROUTING
Jet Grouting is a most popular method of Foundation
Improvement in Japan and overseas.
Cement slurry is injected into the ground to increase
ground strength and to reduce ground permeability.
To make precise concrete column, YBM Jet Grouting
Machine has been provided with hydraulic control valves
for adjusting slow RPM, automated stepping mechanism,
and hydraulic rod chuck and pipe clamp.
Slime Pit
Created column
Soil mixed concrete structure of 2 meter (7 feet) dia.
by Double tube 60.5mm jet grouting.
7kgf/cm2
Air
Air
Grout Water
Grout 200kgf/cm2 200-
400kgf/cm2
200-400kgf/cm2
Grout
20-30kgf/cm2
Cement grout is injected into the soil By using double tube, compressed air is Soil is cut by compressed air shrouded
with high pressure at the monitor nozzle. introduced into the jet grout at the high-pressure water jet (center), and
The jet cut the soil and mix it with monitor nozzle. This increases energy the space is filled with grout (outer) from
grouts. SINGLE TUBE method is suitable and enable to cut much larger depth. the lower nozzle. TRIPLE TUBE method
for shallow depth and horizontal jet DOUBLE TUBE method creates larger is suitable for underpinning, especially
grout applications. column diameter and is suitable for more cohesive soils and complicate formations.
deep improvement and cohesive soils.
◆Special Features
Rotary Head
Center-holed spindle
with hydraulic chuck
enable to use long rod
length than the feed
stroke.
Example: 89mm double
(Max. 55 ft w/o crane)
GI-30C-JG
GI-50CⅡ-JG
No. PART NAME
1 Rotary Head (Bore: 145mm)
10 2 Sub Chuck Assy (Rod: 89mm)
3 Pipe Clamp, Hyrdaulic
4 Guide Leader
5 Hydraulic Cylinder (Slide)
6 Hydraulic Cylinder (Raise & Lower)
7 Hydraulic Cylinder (Swing)
4 9
8 Out-Rigger (OP.)
9 Hydraulic Winch (OP.)
10 Top Sheave (OP.)
11 Rotation Speed Control Valve (OP.)
8,010
◆Specification
MODEL GI-30C-JG GI-50CⅡ-JG
Spindle Bore (I.D.) 93 mm 145 mm
Rotation Speed L 0 ~ 37 rpm H 0 ~ 75 rpm L 0 ~ 45 rpm H 0 ~ 90 rpm
Rotation Torque L 5.9 kN・m H 2.9 kN・m L 8.3 kN・m H 4.2 kN・m
Max. Pull Down 27.4 kN 29.4 kN
Feed Stroke 4,200 mm 6,000 mm
Stepping device and rotation control
Feed Speed 0~6 m/min 0~6 m/min
Automatic stepping device (pitch 25mm, 50mm) for
Dimension (L×W×H) 5,885 x 1,550 x 2,705 mm 7,700 x 2,000 x 2,500 mm
acculate jet grouting process,
Gross Weight 6,010 kg (13,260 lbs) 8,000 kg (17,640 lbs) Hydraulic control valves for Slow rotation speed control.
SI SERIES Jet Grout Machines
YBM SI-series has been especially
developed for jet grouting applications.
Skid type SI-series supports precise jet
grouting operation with stable high
performance. These can be transported
easily with SG-pump in one truck, due
to compact design.
SI-15SⅡ
◆Special Features
Rotary head, feed stroke of 1.000 mm.
Automatic stepping device with adjustable pitch
(0 – 50 mm).
Digital meter of spindle rotation, and stepless
rotation speed control by hydraulic control valve.
Safety, Simple operation by hydraulic chucking in
Rotary head and pipe clamp device.
Compact, light weight design for easy handling
at job sites.
Extension mast, winch, sub-chuck are optional.
SI-40SⅢ
SI-15SⅡ No.
1
PART NAME
Rotay Head Jet Grout machine
2 Guide Leader
Large diameter and Deep depth,
2,700
10 10 3 Pipe Clamp
4
5
Hydraulic Motor
Feed Cylinder
Low-head type
6 Control Panel
7 Operation board
1,000(Stroke)
11 8 Sensor
2
9 Manual Jack (OP.)
12 10 Mast (OP.)
5,015
11 Winch (OP.)
6 7 5 12 Relay Box (OP.)
2,315
8
A
1 4
1,225
1,175
3
11
◆Specification CLH-220
Rotation Torque
Rotation Torque L 2.9 kN・m H 0.8 kN・m L 6.4 kN・m H 3.2 kN・m 2nd 15 ~ 28 rpm 4th 2.1 kN・m
Feed Stroke 1,000 mm 1,000 mm 3rd 29 ~ 52 rpm Feed Stroke 500 mm
Feed Speed 0~4 m/min 0~4 m/min 4th 53 ~ 101 rpm Max. Pull Down 125 kN
Max. Pull Down 27.4 kN 39.2 kN R1 0 ~ 12 rpm Prime Mover 22 kW + 7.5 kW
Prime Mover 11 kW - 4 P 30 kW - 4 P R2 12 ~ 41 rpm Dimension (L×W×H) 2,500 x 1,720 x 2,020 mm
Dimension (L×W×H) 1,800 x 1,600 x 2,190 mm 2,550 x 1,850 x 2,400 mm Gross Weight 5,100 kg (6,400 lbs)
Gross Weight 1,260 kg (2780 lbs) 2,900 kg (6,400 lbs)
SG SERIES Jet Grouting Pumps
YBM Jet Grout Pump SG-series has
been developed and improved since
1982. High precision triplex plunger
pumps c/w remote control devices SG-30SV
provides stable discharge without
pulsation, resulting in Long-life,
Simplified operation, Easy maintenance,
Low running costs and increased
Safety.
◆Special Features
SG-series is the most compact and light-weight SG-150SV
jet grout pump in the market.
Simple oepration via Control panel or Remote
control box with 50 m cable.
Adopted reversible valve and valve sheet for
long maintenance cycle. Easy maintenance at
the job site, No special tool for disassembling.
Newly developped Auto lubrication system
extends maintenance cycles for plungers and
packings.
Inverter control motor provides stable discharge.
Slurry discharge volume is finely adjustable by
the Speed control dial.
SG-400EⅡ
(1,720)
1,600
2,800 1,600
(2,850)
SG-150SV
◆Specification
MODEL SG-30SV SG-60SV SG-100SV
Max. Pressure 2.5 MPa (25 bar) 5 MPa (50 bar) 2.5 MPa (25 bar) 5 MPa (50 bar) 40 MPa (400 bar)
Pump
Discharge Volume 440 L/min (116 gpm) 220 L/min (60 gpm) 880 L/min (232 gpm) 440 L/min (116 gpm) 115 L/min (30 gpm)
Motor Power 22 kW Inverter Control 45 kW Inverter Control 75 kW Inverter Control
Voltage 200 V 200 V 200 V
Dimension (L×W×H) 2,000 x 1,250 x 1,100 mm 2,500 x 1,550 x 1,420 mm 2,400 x 1,350 x 1,450 mm
Gross Weight 1,650 kg (3,640 lbs) 3,100 kg (6,840 lbs) 2,200 kg (4,850 lbs)
YMA-25L
Handrail
Control
Panel
3,350
2,465
Slurry
Jet Orifice
Washer
Water
Inlet 50φ
3,050 2,100
2-80φ Outlet
YMA-40L
Handrail 2-250φ Airdriven Butterfly Valve
2-100φ
Airdriven
Butterfly Valve
Load Cell
25φ Ball Valve
3,550
Return 50φ
Water Inlet
100φ
4,120 2,300
2-80φ Outlet 2-100φ Outlet Compressor Water Inlet 100φ
◆Specification
MODEL YMA-20M YMA-25L YMA-40L
Mixing Capacity 20 m3/h (333 L/min) 24 m3/h (400 L/min) 40 m3/h (667 L/min)
Power Input Total 7 kW 11 kW 16 kW
Mixer Capacity 1,000 L (264 gal) 1,000 L (264 gal) 1,500 L (396 gal)
Agitator Capacity 1,500 L (396 gal) 2,400 L (634 gal) 3,000 L (792 gal)
Baby Compressor Capacity 25 L/min (7 gpm) 45 L/min (12 gpm) 76 L/min (21 gpm)
Dimension (L×W×H) 2,600 x 2,050 x 2,400 mm 3,050 x 2,100 x 2,465 mm 4,120 x 2,300 x 2,650 mm
Gross Weight 2,150 kg (4,740 lbs) 3,650 kg (8,050 lbs) 4,700 kg (10,360 lbs)
JET GROUTING LAYOUT (DOUBLE TUBE METHOD)
Cement Silo
Water Tank
Generator
GI Machine
Mixing
Plant High-Pressure
Slime Pit
Jet Grout Pump
Slime
Double Tube
Compressed Air
High-Pressure
Hardener Air Compressor