QIS COLLEGE OF ENGINEERING AND TECHNOLOGY: ONGOLE.

(Approved By AICTE, Affiliated to JNTUK, Kakinada)

DEPARTMENT OF MECHANICAL ENGINEERING
UNCONVENTIONAL MACHINING PROCESS ASSIGNMENT QUESTIONS

UNIT-I
1. How modern machining processes are classified?
2. How a process is selected for a particular operation?
3. Describe the principle and operation of ultra sonic machining.
4. Describe the mechanics of metal removing in ultra sonic machining.
5. What are the limitations of ultra sonic machining process?
6. What are the applications of ultrasonic machining?
7. What are recent developments in USM?
8. What is the need of advanced machining process?
9. What is the difference between the conventional and unconventional machining process.
10. Define unconventional machining process?

UNIT-II

1. Describe the principle and operation of electro chemical machining.

2. Describe the process of electro chemical grinding.
3. Describe how electro chemical grinding and honing is performed.
4. Describe the process of electro chemical deburring.
5. Describe the metal removal rate in electro chemical machining.
6. Describe the surface finish and accuracy of components obtained in electro chemical
machining.
7. Describe how metal removal rate is estimated in electro chemical machining.
8. Describe the process of chemical machining.
9. Describe the advantages and applications of chemical machining.
10. List out the limitations and applications of electro chemical machining

UNIT-III

1. Describe general principle and applications of electro discharge machining.

2. Describe how metal removal rate is estimated in electro discharge machining.
3. Describe how grinding is done using electro discharge machining.
4. Describe the process parameters of electro discharge machining and their affect on metal
removal rate.
5. Describe the process of EDM wire cut.
6. Describe the process circuits of EDM.
7. Describe the selection procedure of tool electrode.
8. Describe the surface finish and machining accuracy of the parts obtained from EDM process.
9. What is the tool materials used in EDM process?
10. What are the applications of EDM and its limitations?
 QIS COLLEGE OF ENGINEERING AND TECHNOLOGY: ONGOLE.
(Approved By AICTE, Affiliated to JNTUK, Kakinada)
DEPARTMENT OF MECHANICAL ENGINEERING
UNCONVENTIONAL MACHINING PROCESS ASSIGNMENT QUESTIONS
UNIT-IV
1. Describe generation and control of electron beam in EBM process.
2. Describe the process parameters of EBM and their affect on metal removal rate.
3. Describe general principle, Working and applications of EBM.
4. Describe general principle, Working and applications of LBM.
5. Describe the surface finish and machining accuracy of the parts obtained from plasma arc
machining.
6. Describe how a laser beam is generated form ruby rod.
7. List out the applications of LBM and its limitations.
8. Describe the cutting speed and accuracy of cut in LBM.
9. List out the limitations of LBM.
10. Describe the thermal features of LBM

UNIT-V
1. The parameters that govern the performance of PAM are?
2. List out the applications of plasma arc machining?
3. Describe the metal removal rate in plasma arc machining?

4. Describe general principle, Working and applications of PAM.

5. List out the applications of plasma arc machining.
6. List out the limitations of LBM.
7. Write about MRR of Plasma arc machining?
8. Describe the cutting speed and accuracy of cut in LBM.

UNIT-VI
1. Describe the principle and operation of water jet machining?
2. What are the process parameters of abrasive jet machining and how they affect metal
removal rate?
3. Describe the principle and operation of abrasive water jet machining processes.
4. What are the process variables of abrasive water jet machining and how they affect metal
removal rate?
5. What are the limitations and applications of water jet machining?
6. What are the limitations and applications of abrasive water jet machining?
7. What are recent developments in WJM?
8. What are recent developments in AWJM?
9. What are recent developments in AJM?
10. What are limitations ofWJM?
11. What are limitations of AWJM?
12. What are limitations of AJM?
13. Write the importance of nozzle in WJM?
14. Write about Magnetic abrasive finishing?
15. Write about Abrasive flow machining?
16. Write about Electro stream drilling?
17. Write about shaped tube electrolytic machining?