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SUBSEA FLANGE
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT
 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Surface to be coated with Stopaq Wrappingband SZ, Paste SZ, compression

foil, Subsea Intermediate Wrap and Outerglass Shield XT.

14-05-2019 APPLICATION INSTRUCTION 2

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Prepare entire surface according St2 / St3 standard minimum.

Wire brush, Monti Bristle Blaster, Grid blasting, Grinding disc or similar tools
are sufficient.

POLICLEAN DISC

14-05-2019 APPLICATION INSTRUCTION 3

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Wrappingband SZ shall be applied with minimum water entrapments.

Therefore, apply Wrappingband SZ with tension and press the seam of the
overlap to remove excessive water in between the surface and Wrappingband
SZ. Do not leave Wrappingband SZ exposed to water for too long.

14-05-2019 APPLICATION INSTRUCTION 4

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Wrappingband SZ with a minimum overlap of 50%. Start approx.

250mm outside the flange. Apply without water entrapments. On larger
flanges, start more than 250mm adjacent to the flange. Press firmly on the
overlap of Wrappingband SZ to prevent water entrapments.

±250mm

14-05-2019 APPLICATION INSTRUCTION 5

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Subsea Intermediate Wrap with a minimum overlap of 50%. Keep

approx. 3mm Wrappingband SZ exposed at the flange side and no
Wrappingband SZ exposed on the other side. Apply without water
entrapments.

±3mm

14-05-2019 APPLICATION INSTRUCTION 6

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Wrappingband SZ and Subsea Intermediate Wrap with the same

procedure on the other side and on the back of the flange.

14-05-2019 APPLICATION INSTRUCTION 7

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Paste SZ on both sides of the flange in an angle of approx. 45°. Apply
Paste SZ without water entrapments. Use small chunks of Paste SZ for the
ease of application. Do not rub the surface and do not leave the Paste SZ
exposed to water for too much time.

± 45°

14-05-2019 APPLICATION INSTRUCTION 8

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply compression foil to cover the Paste SZ. Apply with tension and without
water enclosures.

14-05-2019 APPLICATION INSTRUCTION 9

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Subsea Intermediate Wrap criss-cross over the flange. Apply with
tension and without water enclosures.

14-05-2019 APPLICATION INSTRUCTION 10

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Continue until the compression foil has been covered. Apply with tension and
without water enclosures.

14-05-2019 APPLICATION INSTRUCTION 11

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

General information about the application of Outerglass Shield XT.

• The pouches of Outerglass Shield XT shall be opened one at a time and just
prior to application. Once a pouch is opened, the curing reaction with
moisture present in air or water will start immediately.
• The Outerglass Shield XT shall be applied within the working time indicated,
including application of compression foil and perforation.
• Do not cover large surfaces at once, since Outerglass Shield XT needs to be
compressed immediately after application with compression foil.
• Always apply and perforate compression foil well within the curing time of
Outerglass Shield XT.
• In case overlapping existing Outerglass Shield XT, it shall only be applied on
fully cured Outerglass Shield XT and after the compression foil has been
removed and the surface has slightly been abraded.
• Continuous wetting of Outerglass Shield XT during application is required.
• Consult Safety Data Sheet and Product Data Sheet for appropriate personal
safety measures, personal protective gear, application conditions etc.

14-05-2019 APPLICATION INSTRUCTION 12

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Outerglass Shield XT with the same procedure as Subsea Intermediate

Wrap. Cover the entire flange. Some wrinkles might occur during the
application of Outerglass Shield XT. These will be removed by the
compression foil.

14-05-2019 APPLICATION INSTRUCTION 13

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply Outerglass Shield XT with a minimum overlap of 67% on both sides of

the flange. Apply with tension.

±100mm ±100mm

14-05-2019 APPLICATION INSTRUCTION 14

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Apply compression foil over the entire area. Apply compression foil with
tension. Apply compression foil well within curing time.

14-05-2019 APPLICATION INSTRUCTION 15

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Perforate the compression foil with a perforation roller. Only perforate the
compression foil, do not perforate the Outerglass Shield XT, Subsea
Intermediate Wrap or Wrappingband SZ.

14-05-2019 APPLICATION INSTRUCTION 16

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Resin will seep through the perforations in the compression foil while curing..

14-05-2019 APPLICATION INSTRUCTION 17

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

If required, remove the compression foil after initial curing time. The
technical performance will not be badly influenced if the foil is left in place.

14-05-2019 APPLICATION INSTRUCTION 18

 Subsea Flange
Wrappingband SZ, Paste SZ, Subsea Intermediate Wrap, Compression Foil, Outerglass Shield XT

Note: Simplified representation of the application, Please check PDS, SDS, Scope of work for detailed product- and application descriptions.

14-05-2019 APPLICATION INSTRUCTION 19