1B-12 Cooling System

Water Pump (6HK1)

Removal • Loosen the mounting bolt (2) and the sliding

piece nut (1).
1. Loosen the fan fixing nuts to remove the cooling
fan. • Pivot the alternator at the mounting bolt toward
the center of the engine.

3
1

2. Remove the fan guide.

3
2
1

Name
1. Bolt
2. Washer
3. Rubber mount
4. Rubber mount
5. Guide tube
6. Fan guide

3. Loosen the fan pulley fixing bolts.

4. Remove the fan belt.
 Cooling System 1B-13
5. Remove the adapter and fan pulley.

1 6

Name
1. Adapter 4. Bypass hose
2. Fan pulley 5. Water duct
3. Water pump 6. Water duct

6. Disconnect the bypass hose.

7. Loosen the fixing nuts and bolts from the water
pump.
8. Remove the water pump from the front plate.
9. Discard the gaskets.
1B-14 Cooling System
Installation 6. Clamp the bypass hose.
1. Install the water pump with new gaskets to the 7. Install the fan pulley and adaptor to the water
front plate. Use the locating pin. pump.
Tighten the fixing bolts to the specified torque.
2. Tighten the fixing nuts and bolts to the specified
torque. Tightening torque: 52 N⋅m (5.3 kg⋅m/38 lb ft)
Tightening torque:
Nut A: 39 N⋅m (4.0 kg⋅m/29 lb ft)
Bolt: 20 N⋅m (2.0 kg⋅m/15 lb ft)

8. Install the fan belt.

3. Install the water duct with new gasket to the
cylinder head.
Tighten the bolts to the specified torque.
9. Adjust the fan belt tension.
• Depress the drive belt midway between the
alternator and fan pulley.
Drive Belt Deflection: 8 - 11 mm (0.31 - 0.43 in)

Tightening torque:
Bolt (1) : 221.6 N⋅m (22.6 kg⋅m/163 lb ft)
Bolt (2) : 24.5 N⋅m (2.5 kg⋅m/18 lb ft)

Water pump
Alternator

1 Crankshaft

4. Install the water duct with new gasket to the oil

cooler and water pump.
Tighten the bolts to the specified torque.
Tightening torque: 20 N⋅m (2.0 kg⋅m/15 lb ft)
5. Connect the bypass hose.
 Cooling System 1B-15
10. Install the cooling fan.
Tighten the fixing nuts to the specified torque.
Tightening torque: 52 N⋅m (5.3 kg⋅m/38 lb ft)

11. Install the fan guide.

Tighten the fixing bolts to the specified torque.
Tightening torque: 30 N⋅m (3.1 kg⋅m/22 lb ft)

3
2
1

Name
1. Bolt
2. Washer
3. Rubber mount
4. Rubber mount
5. Guide tube
6. Fan guide
1B-16 Cooling System
Torque Specifications

N m(kg m/lb ft)

39(4 /29)

20(2 / 14)
221.6(22.6 / 163)

20(2 / 14)

20(2 / 14) 24.5(2.5 / 18)

52(5.3 / 38)

F06E100076
 Cooling System 1B-17
Disassembly

15

14

13
11
12
16
10

8
7

6
5

3
2
1

Name
1. Center 9. Shaft
2. Dust cover 10. Water pump body
3. Snap ring 11. Dowel pin
4. Bearing 12. Seal unit
5. Bearing 13. Impeller
6. Spacer 14. Gasket
7. Bearing 15. Cover
8. Washer 16. Bolt
1B-18 Cooling System
1. Remove the rear cover from the water pump body.
2. Use a remover 1-8521-0062-0 to remove the
impeller from the water pump.
3. Use a puller to remove the water pump center.
4. Remove the dust cover and snap ring.
5. Remove the water pump shaft with ball bearings.
• Use a plastic hammer to lightly tap on the water
pump shaft from the impeller side.
6. Use a bench press to remove the bearing from the
shaft.
7. Remove the seal unit.
Inspection and Repair
Make the necessary adjustments, repairs and part
replacements if excessive wear or damage is
discovered during inspection.
Water pump impeller
1. Check the impeller for corrosion.
Water pump shaft
1. Measure the water pump shaft and center or
impeller interference.
If the measured interference is less than the
specified limit, the pump shaft and / or the center
and impeller must be replaced.
Pump shaft and center interference:
Limit: 0.048 – 0.078 mm (0.0019 – 0.0031 in)
Pump shaft and impeller interference:
Limit: 0.022 – 0.062 mm (0.0009 – 0.0024 in)
 Cooling System 1B-19
2. Carefully wipe away any bearing grease. • Use a bench press to gradually press the water
3. Listen for excessive bearing operating noise. pump shaft down until the bearings are seated
correctly.

Excessive bearing operating noise indicates

severe bearing wear. 2. Install the water pump shaft with bearings to the
water pump body.
• Repack the bearings with multipurpose grease.
Reassembly
1. Install the ball bearing to the water pump shaft.
• Apply engine oil to the water pump shaft.
• Place the water pump shaft and the bearings
on the base plates.
• Install the washer (4), ball bearing (3), spacer
(2), and bearings (1).

• Place the water pump body on bench press

4 base plate.

NOTE :
2 To prevent damage to the water pump shaft, place soft
brass or copper sheets between the base plates and
the water pump shaft.
1B-20 Cooling System
• Position the pump shaft with bearings to the 4. Install the seal unit to the water pump body.
water pump body. • Press in the seal unit to the specified position
• Use a bench press to gradually press the water using a bench press and installer 1-85220-047-
pump shaft into the water pump body. 0.
Seal unit installation position A:
NOTE :
Do not drive the bearing into position with a hammer or 11.0 – 11.6 mm (0.433 – 0.457 in)
similar object. Bearing damage will result.

5. Install the water pump impeller to the water pump

3. Install the snap ring and dust cover. shaft.
• Use pliers to install the snap ring into water • Use a bench press to press in the impeller.
pump body groove. • The impeller must be flush with the water pump
• Install the dust cover with the flange facing out. shaft end.
6. Use a bench press to gradually press the water
pump center onto the water pump shaft to the
specified dimension.

Dimension A: 202.9 mm (7.988 in)

7. Install the rear cover with new gasket to the water
pump body.
 Cooling System 1B-21
Special tool

Illustration Tool Number/Description

1-8521-0062-0
Impeller remover

1-8522-0047-0
Seal unit installer