580N, 580SN, 580SNWT, 590SN Service Manual - 5

Transmission - Powershift transmission
Powershift transmission - Install - Powershift H-type

NOTE: Install the transmission in reverse of removal.
1. Mount the transmission to the engine, torque the
mounting bolts to 52 to 57 Nm (38 to 42 pound-feet).
NOTE: Rotate the torque converter through the bottom hole of the bell housing and slide it against the adapter plate.
Align the bolt hole with the bosses on the torque converter.
2. Install and hand tighten all four cap screws that fas-
ten the flywheel to the torque converter.
3. Final torque the cap screws to 52 to 57 NM (38 to 42
pound-feet).
4. Remove the engine turning tool.
5. Install the access cover on the bell housing. Install
the starter on the engine.
RCPH10TLB026AAL 1
NOTICE: Before starting the engine, do the following.

6. Make sure the transmission drain plug has been in-
stalled and tightened.
7. Fill the transmission.
NOTE: If removed, install the rear wheels.

8. Remove the stands from under the machine and
lower the machine to the ground.
9. With the machine parked on level ground and the
engine running at low idle, check the transmission
oil level. The oil level must be between the ADD and
the FULL marks on the dipstick. If the oil level is at
the ADD mark, add oil as required until the oil level
is at the FULL mark.
47365539 08/07/2012
21.113 / 75
Powershift transmission - Disassemble - H-type

1. Clean exterior of the transmission and place on a
suitable stand.
2. Remove the drain plug and drain the oil from the
transmission.
RCPH10TLB081AAL 1
3. Remove the two cap screws which fasten the cover

for the oil suction filter.
RCPH10TLB082AAL 2
4. Remove the cover, filter, and O-ring.
RCPH10TLB083AAL 3
47365539 08/07/2012
21.113 / 76
5. Remove the filter.
RCPH10TLB249AAL 4
6. If necessary remove the connector for the filter.
RCPH10TLB092AAL 5
7. Loosen the oil filter bypass valve.
RCPH10TLB084AAL 6
8. Remove the filter bypass valve.
RCPH10TLB085AAL 7
47365539 08/07/2012
21.113 / 77
9. Remove the breather from the transmission only if

the breather is damaged or leaking.
RCPH10TLB086AAL 8
10. Remove forward clutch test port plug if O-ring is leak-

ing, replace O-ring and torque to 30 Nm (22 pound
feet).
RCPH10TLB087AAL 9
11. Remove reverse clutch test port plug if O-ring is leak-

ing, replace O-ring and torque to 30 Nm (22 pound
feet).
RCPH10TLB088AAL 10
12. Remove lubrication pressure test port plug if O-ring

is leaking, replace O-ring and torque to 30 Nm (22
pound feet).
RCPH10TLB089AAL 11
47365539 08/07/2012
21.113 / 78
13. Remove the speed sensor.
RCPH10TLB090AAL 12
14. Remove the thermostat.
RCPH10TLB091AAL 13
15. Remove the torque converter from the transmission.
RCPH10TLB093AAL 14
16. Remove the cap screws securing the pump in the

transmission.
RCPH10TLB094AAL 15
47365539 08/07/2012
21.113 / 79
17. Loosen the pump from the transmission with two pry
bars.
RCPH10TLB251AAL 16
18. Remove the pump from the transmission.
RCPH10TLB252AAL 17
19. Remove the O-ring from the pump.
RCPH10TLB095AAL 18
20. Remove the seal from the pump.
RCPH10TLB096AAL 19
47365539 08/07/2012
21.113 / 80
21. Tag and remove the lubrication tube.
RCPH10TLB100AAL 20
22. Tag and remove the 4th gear tube (1), 2nd gear tube
(2), 3rd gear tube (3), and the 1st gear tube (4.)
RCPH10TLB101AAL 21
23. Tag and remove the lubrication tube.
RCPH10TLB254AAL 22
24. Loosen the front flange cap screw.
RCPH10TLB596AAL 23
47365539 08/07/2012
21.113 / 81
25. Remove the cap screw and the front flange.
RCPH10TLB102AAL 24
26. Remove the seal from the housing.
RCPH10TLB103AAL 25
Parking Brake
27. Loosen the flange bolt.
RCPH10TLB596AAL 26
28. Remove the flange bolt and washer.
RCPH10TLB868AAL 27
47365539 08/07/2012
21.113 / 82
29. Remove the O-ring and flange.
RCPH10TLB869AAL 28
NOTE: The transmission was removed from the machine for clarity only, it is not necessary to remove the transmis-
sion.
30. Loosen brake housing bolts.
RCPH10TLB871AAL 29
31. Remove bolts (A), and alternately loosen bolts (B) to

release the load of bellville washers.
RCPH10TLB594AAL 30
NOTICE: The housing is under spring pressure, failure to follow these instructions could damage the transmission.
47365539 08/07/2012
21.113 / 83
32. Remove the brake cover from the transmission.
RCPH10TLB872AAL 31
33. Remove and discard the O-ring.
RCPH10TLB873AAL 32
34. Remove back plate.
RCPH10TLB874AAL 33
35. Remove the springs and remove the friction disc.
RCPH10TLB875AAL 34
47365539 08/07/2012
21.113 / 84
36. Remove the reaction plates.
RCPH10TLB876AAL 35
37. Remove the hub.
RCPH10TLB877AAL 36
38. Remove the retaining plate.
RCPH10TLB599AAL 37
39. Remove and discard the O-rings and backup ring

from the retaining plate.
RCPH10TLB600AAL 38
47365539 08/07/2012
21.113 / 85
40. Use CAS2379 to compress the bellville washers, re-

move the retaining ring.
RCPH10TLB601AAL 39
41. Remove the piston from the brake housing.
RCPH10TLB602AAL 40
42. Remove and discard the O-rings and backup rings

from the piston.
RCPH10TLB603AAL 41
43. Remove the bellville washers from the brake hous-

ing.
RCPH10TLB604AAL 42
47365539 08/07/2012
21.113 / 86
44. Remove the seal from the brake housing.
RCPH10TLB605AAL 43
45. Remove and discard the O-ring from the brake hous-
ing.
RCPH10TLB606AAL 44
PTO Shaft
46. Remove the mounting screws for the pump flange.
RCPH10TLB255AAL 45
47. Remove the flange from the transmission.
RCPH10TLB104AAL 46
47365539 08/07/2012
21.113 / 87
48. Remove the PTO shaft from the transmission.
RCPH10TLB256AAL 47
49. Remove the teflon seal ring from the PTO shaft.
RCPH10TLB105AAL 48
50. Remove the snap ring from the PTO shaft.
RCPH10TLB257AAL 49
51. Use a suitable driver and remove the bearing from

the PTO shaft.
RCPH10TLB106AAL 50
47365539 08/07/2012
21.113 / 88
Housing separation
52. Remove the cap screws that fasten the front and rear
housings together.
RCPH10TLB258AAL 51
53. Use pry bars in the slots to loosen the front housing
from the rear housing.
RCPH10TLB259AAL 52
54. Attach suitable lifting equipment to the front housing

and remove it from the transmission.
RCPH10TLB260AAL 53
55. Remove and discard the O-rings from the rear hous-
ing.
RCPH10TLB107AAL 54
47365539 08/07/2012
21.113 / 89
56. Pull the input shaft and reverse shaft together.
RCPH10TLB109AAL 55
57. Remove the cap screws and the shield from the 4
wheel drive clutch pack.
RCPH10TLB144AAL 56
58. Attach lifting bracket 380100088 to the shafts, re-

move them from the transmission.
RCPH10TLB145AAL 57
Input shaft
59. Remove the teflon seal ring.
RCPH10TLB110AAL 58
47365539 08/07/2012
21.113 / 90
60. Remove the snap ring.
RCPH10TLB111AAL 59
61. Install a bearing puller under the gear as shown, do

not install the bearing puller between the gear and
the bearing. Insert a shaft protector between the
puller and the end of the input shaft.
RCPH10TLB112AAL 60
62. Remove the bearing.
RCPH10TLB113AAL 61
63. Remove the spacer.
RCPH10TLB114AAL 62
47365539 08/07/2012
21.113 / 91
64. Remove the gear.
RCPH10TLB115AAL 63
65. Remove the needle bearing.
RCPH10TLB116AAL 64
66. Remove the thrust washer.
RCPH10TLB262AAL 65
67. Remove the roll pin.
RCPH10TLB262AAL 66
47365539 08/07/2012
21.113 / 92
68. Remove the lock ring.
RCPH10TLB117AAL 67
69. Use pry bars to lift and remove the thrust plate.
RCPH10TLB118AAL 68
70. Remove the clutch plates and the clutch discs.
RCPH10TLB119AAL 69
71. Place a mark below a groove on the clutch housing.
RCPH10TLB120AAL 70
47365539 08/07/2012
21.113 / 93
72. Place a mark on each thrust plate and the lock ring.
RCPH10TLB263AAL 71
73. Install the top piece of the CAS2379 special tool (not
shown). Use the three threaded rods and nuts to
fasten the two pieces together.
RCPH10TLB121AAL 72
RCPH10TLB264AAL 73
75. Loosen the nuts and the threaded rods to release the
tension from the spring. Remove the top piece of the
CAS2379 special tool (not shown).
RCPH10TLB121AAL 74
47365539 08/07/2012
21.113 / 94
76. Remove the pressure plate and spring.
RCPH10TLB122AAL 75
77. Remove the sleeve.
RCPH10TLB265AAL 76
78. Use compressed air in the piston pressure port to

remove the piston.
RCPH10TLB123AAL 77
NOTICE: Use an air hose with a safety on/off control nozzle with 2.1 bar (30 psi) maximum at the nozzle. Wear face
protection.
47365539 08/07/2012
21.113 / 95
79. Remove the piston seal rings and backup rings.
RCPH10TLB266AAL 78
80. Turn the clutch housing over, remove the teflon seal
rings.
RCPH10TLB124AAL 79
RCPH10TLB267AAL 80
82. Insert a shaft protector between the puller and the

end of the input shaft. Remove the bearing.
RCPH10TLB125AAL 81
47365539 08/07/2012
21.113 / 96
83. Remove the bearing and thrust washer.
RCPH10TLB126AAL 82
RCPH10TLB303AAL 83
RCPH10TLB127AAL 84
86. Repeat steps 68 to 78 and disassemble the clutch.
47365539 08/07/2012
21.113 / 97
Reverse shaft
87. Insert a shaft protector between the puller and the
end of the reverse shaft. Remove the bearing.
RCPH10TLB128AAL 85
88. Turn the shaft over and insert a shaft protector be-
tween the puller and the end of the reverse shaft.
Remove the bearing.
RCPH10TLB268AAL 86
Primary shaft
89. Remove the teflon seal ring from the primary shaft.
RCPH10TLB272AAL 87
47365539 08/07/2012
21.113 / 98
90. Install a puller on the gear as shown.
RCPH10TLB273AAL 88
91. Remove the bearing and gear.
RCPH10TLB146AAL 89
RCPH10TLB274AAL 90
RCPH10TLB147AAL 91
47365539 08/07/2012
21.113 / 99
RCPH10TLB275AAL 92
RCPH10TLB148AAL 93
96. Remove the needle bearings and thrust washer.
RCPH10TLB149AAL 94
97. Remove the roll pin and spacer.
RCPH10TLB150AAL 95
47365539 08/07/2012
21.113 / 100
98. Drive the thrust plate down away from the lock ring.
RCPH10TLB276AAL 96
RCPH10TLB277AAL 97
100. Remove the thrust plate from the clutch pack.
RCPH10TLB151AAL 98
101. Remove discs and plates from the clutch pack.
RCPH10TLB278AAL 99
47365539 08/07/2012
21.113 / 101
RCPH10TLB152AAL 100
RCPH10TLB279AAL 101
RCPH10TLB152AAL 102
105. Remove the retaining ring and spring.
RCPH10TLB153AAL 103
47365539 08/07/2012
21.113 / 102
106. Remove the sleeve.
RCPH10TLB154AAL 104
107. Use compressed air and remove the piston from the
clutch pack.
RCPH10TLB155AAL 105
RCPH10TLB266AAL 106
109. Remove the teflon seal ring.
RCPH10TLB156AAL 107
47365539 08/07/2012
21.113 / 103
110. Use a puller and remove the bearing from the shaft.
RCPH10TLB157AAL 108
1st, 3rd, and 4th gear shaft

111. Use a puller and remove the bearing.
RCPH10TLB172AAL 109
112. Remove the bushing.
RCPH10TLB173AAL 110
113. Remove the gear and clutch from the shaft.
RCPH10TLB174AAL 111
47365539 08/07/2012
21.113 / 104
114. Push down on the thrust plate.
RCPH10TLB284AAL 112
RCPH10TLB285AAL 113
116. Remove the thrust plate.
RCPH10TLB175AAL 114
RCPH10TLB176AAL 115
47365539 08/07/2012
21.113 / 105
fasten the two pieces together, remove the snap ring.
RCPH10TLB286AAL 116
RCPH10TLB177AAL 117
120. Remove the snap ring, retaining ring, and spring.
RCPH10TLB287AAL 118
121. Use compressed air and remove the piston from the
clutch pack.
RCPH10TLB304AAL 119
47365539 08/07/2012
21.113 / 106
122. Remove the teflon ring and O-ring from the piston.
RCPH10TLB178AAL 120
123. Remove the teflon seal ring and O-ring from the
clutch housing.
RCPH10TLB179AAL 121
124. Use a puller and remove the gear.
RCPH10TLB180AAL 122
125. Remove the needle bearings and spacer.
RCPH10TLB181AAL 123
47365539 08/07/2012
21.113 / 107
126. Remove the O-rings from inside the spacer.
RCPH10TLB182AAL 124
127. Remove the teflon rings from the outside of the

spacer.
RCPH10TLB183AAL 125
RCPH10TLB288AAL 126
RCPH10TLB184AAL 127
47365539 08/07/2012
21.113 / 108
RCPH10TLB071AAL 128
RCPH10TLB310AAL 129
RCPH10TLB185AAL 130
RCPH10TLB289AAL 131
47365539 08/07/2012
21.113 / 109
RCPH10TLB186AAL 132
RCPH10TLB187AAL 133
RCPH10TLB121AAL 134
RCPH10TLB264AAL 135
47365539 08/07/2012
21.113 / 110
RCPH10TLB121AAL 136
RCPH10TLB188AAL 137
140. Used compressed air to remove the piston.
RCPH10TLB305AAL 138
141. Remove the piston and sleeve from the clutch hous-
ing.
RCPH10TLB189AAL 139
47365539 08/07/2012
21.113 / 111
RCPH10TLB266AAL 140
143. Turn the shaft over and remove the teflon seal rings.
RCPH10TLB190AAL 141
144. Use a puller and remove the bearing.
RCPH10TLB191AAL 142
RCPH10TLB192AAL 143
47365539 08/07/2012
21.113 / 112
RCPH10TLB193AAL 144
147. Remove the needle bearing and thrust washer.
RCPH10TLB194AAL 145
RCPH10TLB290AAL 146
RCPH10TLB310AAL 147
47365539 08/07/2012
21.113 / 113
RCPH10TLB185AAL 148
RCPH10TLB289AAL 149
RCPH10TLB186AAL 150
RCPH10TLB187AAL 151
47365539 08/07/2012
21.113 / 114
RCPH10TLB121AAL 152
RCPH10TLB264AAL 153
RCPH10TLB121AAL 154
RCPH10TLB188AAL 155
47365539 08/07/2012
21.113 / 115
158. Used compressed air to remove the piston.
RCPH10TLB305AAL 156
159. Remove the piston and sleeve from the clutch hous-
ing.
RCPH10TLB189AAL 157
RCPH10TLB195AAL 158
47365539 08/07/2012
21.113 / 116
4 wheel drive shaft

161. Remove the teflon seals.
RCPH10TLB221AAL 159
162. Use a puller and remove the bearing, remove the

spacer.
RCPH10TLB297AAL 160
RCPH10TLB222AAL 161
RCPH10TLB298AAL 162
47365539 08/07/2012
21.113 / 117
165. Locally fabricate a pipe with notch to access the snap

ring as shown. Remove the snap ring.
RCPH10TLB223AAL 163
166. Remove shims and thrust washer.
RCPH10TLB299AAL 164
167. Remove the bellville washers and spacer.
RCPH10TLB224AAL 165
168. Push down on the thrust plate and remove the lock
ring.
RCPH10TLB225AAL 166
47365539 08/07/2012
21.113 / 118
169. Remove thrust plate, discs, and plates from the

clutch pack.
RCPH10TLB226AAL 167
RCPH10TLB227AAL 168
171. Use a punch and remove the pistons.
RCPH10TLB228AAL 169
172. Remove the O-rings from the piston.
RCPH10TLB603AAL 170
47365539 08/07/2012
21.113 / 119
173. Remove the O-rings from the pistons.
RCPH10TLB229AAL 171
Next operation:
Powershift transmission - Cleaning (21.113)
47365539 08/07/2012
21.113 / 120
Powershift transmission - Cleaning - H-type - 4WD only

Cleaning
1. Clean all parts thoroughly using solvent type clean-
ing fluid. It is recommended that parts be immersed
in cleaning fluid and moved up and down slowly until
all old lubricant and foreign material is dissolved and
parts are thoroughly cleaned .
Bearings
2. Remove bearings from cleaning fluid and strike flat
against a block of wood to dislodge solidified par-
ticles of lubricant. Immerse again in cleaning fluid
to flush out particles. Repeat above operation until
bearings are thoroughly clean. Dry bearings using
moisture-free compressed air. Be careful to direct
air stream across bearing to avoid spinning. Do not
spin bearings when drying. Bearings may be rotated
slowly by hand to facilitate drying process.
Housings
3. Clean interior and exterior of housings, bearing caps,
etc., thoroughly. Cast parts may be cleaned in hot so-
lution tanks with mild alkali solutions providing these
parts do not have ground or polished surfaces. Parts
should remain in solution long enough to be thor-
oughly cleaned and heated. This will aid the evapo-
ration of the cleaning solution and rinse water. Parts
cleaned in solution tanks must be thoroughly rinsed
with clean water to remove all traces of alkali. Cast
parts may also be cleaned with steam cleaner. All
parts cleaned must be thoroughly dried immediately
by using moisture-free compressed air or soft, lint
free absorbent wiping rags free of abrasive materials
such as metal fillings, contaminated oil, or lapping
compound.
Next operation:
Powershift transmission - Inspect (21.113)
47365539 08/07/2012
21.113 / 121
Powershift transmission - Inspect - H-type - 4WD only

Inspection
1. The importance of careful and thorough inspection
of all parts cannot be overstressed. Replacement
of all parts showing indication of wear or stress will
eliminate costly and avoidable failures at a later date.
Bearings
2. Carefully inspect all rollers, cages and cups for wear,
chipping, or nicks to determine fitness of bearings for
further use. Do not replace a bearing cone or cup
individually without replacing the mating cup or cone
at the same time. After inspection, dip bearings in
clean transmission fluid and wrap in clean lint free
cloth or paper to protect them until installed.
Oil Seals, Gaskets, etc.

3. Replacement of spring load oil seals, O-rings, metal
sealing rings, gaskets, and snap rings is more eco-
nomical when uni t is disassembled than premature
overhaul to replace these parts at a future time. Fur-
ther loss of lubricant through a worn seal may result
in failure of other more expensive parts of the assem-
bly. Sealing members should be handled carefully,
particularly when being installed. Cutting, scratch-
ing, or curling under of lip of seal seriously impairs its
efficiency. When assembling new metal type sealing
rings, same should be lubricated with coat of chassis
grease to stabilize rings in their grooves for ease of
assembly of mating members. Lubricate all O-rings
and seals with recommended type transmission fluid
before assembly.
Gears and Shafts

4. Examine teeth on all gears carefully for wear, pit-
ting, chipping, nicks, cracks, or scores. If gear teeth
show spots where case hardening is worn through
or cracked, replace with new gear. Small nicks may
be removed with suitable hone. Inspect shafts and
quills to make certain they are not sprung, bent, or
splines twisted, and that shafts are true.
Housing, Covers, etc.

5. Inspect housings, covers and bearing caps to be cer-
tain they are thoroughly clean and that mating sur-
faces, bearing bores, etc., are free from nicks or
burrs. Check all parts carefully for evidence of cracks
or condition which would cause subsequent oil leaks
or failures.
47365539 08/07/2012
21.113 / 122
Clutches
6. Verify the total thickness of the clutch kit is within the
wear limits, if not, replace the clutch kit. Verify that
all the clutch plates do not appear burned or that the
friction material is not damaged and the splines are
intact. If using new clutch kit, soak the clutch plates
in clean transmission fluid for at least one hour before
assembly.
Forward and Reverse Clutch Kits

Number of clutch plates 6
Number of steel plates 6
Nominal clutch plate thickness 2.40 ± 0.05 MM (0.095 ± 0.002 INCHES)
Maximum clutch plate wear 0.25 MM (0.010 INCHES)
Nominal clutch kit thickness *29.00 - 29.20 MM (1.14 to 1.14 INCHES)
Maximum clutch kit wear 3.0 MM (0.12 INCHES)
*Measured under a load of 163 KG (360 Pound force)
1st Gear Clutch Kit

Maximum clutch kit wear 1.8MM (0.07 INCHES)
2nd Gear Clutch Kit

3rd Gear Clutch Kit

4th Gear Clutch Kit

47365539 08/07/2012
21.113 / 123
4WD Gear Clutch Kit

Maximum clutch kit wear 2.7 MM (0.11 INCHES)
47365539 08/07/2012
21.113 / 124
Powershift transmission - Assemble - H-type -

1. Install new seal rings on clutch piston.
RCPH10TLB603AAL 1
2. Install new O-rings on the pins.
RCPH10TLB229AAL 2
3. Install the pins on the clutch piston.
RCPH10TLB300AAL 3
4. Lubricate the piston and pin O- rings with transmis-

sion fluid.
RCPH10TLB301AAL 4
47365539 08/07/2012
21.113 / 125
5. Use a soft faced hammer and drive the clutch piston

into the clutch housing.
RCPH10TLB230AAL 5
6. Turn the clutch housing over, install the counter disk

in the clutch housing with the tapered edge facing
down.
RCPH10TLB231AAL 6
7. Install the clutch kit starting with a drive plate followed

by a clutch disc, continue to install until all clutch
plates and discs are installed.
RCPH10TLB232AAL 7
8. Install the thrust plate.
RCPH10TLB233AAL 8
47365539 08/07/2012
21.113 / 126
9. Install the retaining ring.
RCPH10TLB234AAL 9
10. Align the clutch discs using a screwdriver then install

the gear.
RCPH10TLB235AAL 10
11. Install the needle bearing and the spacer.
RCPH10TLB236AAL 11
12. Use a suitable driver and install the bearing.
RCPH10TLB237AAL 12
47365539 08/07/2012
21.113 / 127
13. Turn the clutch pack over. Make sure that the disk/
counter disk pack and the piston are seated.
RCPH10TLB238AAL 13
14. Install the spacer and washer.
RCPH10TLB239AAL 14
15. Using a thickness gauge measure the gap between

the washer and lock ring (X).
RCPH10TLB240AAL 15
16. Subtract from X a known value of S1 (S1=1.80MM),

the result is S for the shim thickness required.
(X-1.80)=Shims required.
RCPH10TLB241AAL 16
47365539 08/07/2012
21.113 / 128
17. Select the shim thickness value among the range of

available shims.
RCPH10TLB242AAL 17
NOTE: Make sure there will be a stroke of 1.70 to 1.90 MM after shims are installed.
18. Remove the lock ring and washer from the shaft.
RCPH10TLB243AAL 18
19. Install the bellville washers, the washer must be in-

stalled with the outer rings touching and the inner
rings have a gap.
RCPH10TLB302AAL 19
20. Install the washer and the shim(s) that was deter-
mined in step 16.
RCPH10TLB244AAL 20
47365539 08/07/2012
21.113 / 129
21. Locally fabricate a pipe with notch to access the snap

ring as shown. Compress the bellville washers and
install the lock ring.
RCPH10TLB245AAL 21
RCPH10TLB246AAL 22
23. Use pusher 380001928 to install the teflon seal rings.

Using spacer and protector for the inner ring and
spacer for the outer ring from kit 380040161. Size
the seal rings using sizer 380001427.
RCPH10TLB247AAL 23
24. Mount a dial indicator as shown. Apply 10 Bar (145

psi) to the piston port, the stroke should be between
2.3 to 2.4 MM (0.090 to 0.095 inches).
RCPH10TLB248AAL 24
47365539 08/07/2012
21.113 / 130
1st Gear Clutch Pack

25. On the 1st gear clutch, install a new teflon seal ring
using protector 380100083 and pusher 380001928.
Install a new O-ring.
RCPH10TLB196AAL 25
26. Size the teflon seal ring using sizer 380100084.
RCPH10TLB197AAL 26
27. Install a new teflon seal ring and O-ring on the clutch
piston.
RCPH10TLB198AAL 27
28. Apply clean transmission fluid to the seal rings, install

the piston.
RCPH10TLB291AAL 28
47365539 08/07/2012
21.113 / 131
29. Insert the spring, thrust washer, and snap ring.
RCPH10TLB199AAL 29
30. Place the clutch in CAS2379 special tool (not

shown), and compress the spring.
RCPH10TLB177AAL 30
31. Install the snap ring, make sure the snap ring is prop-
erly seated.
RCPH10TLB286AAL 31
32. Remove the top plate of the spring compressor

CAS2379.
RCPH10TLB200AAL 32
47365539 08/07/2012
21.113 / 132
33. Starting with a reaction plate, install 6 reaction plates

and 6 friction discs. Then install the thrust plate into
the clutch housing.
RCPH10TLB201AAL 33
34. Install the retaining ring, make sure the retaining ring
is properly seated.
RCPH10TLB285AAL 34
35. Apply air pressure to the clutch pack to seat the thrust
plate against the retaining ring and release the air
pressure. Use a feeler gauge and measure the dis-
tance between the thrust plat and the first clutch disc,
a measurement of 1.725 to 2.375 mm (0.068 to 0.094
inches) should be obtained. If the distance is not
within specification, check the clutch assembly.
RCPH10TLB202AAL 35
47365539 08/07/2012
21.113 / 133
4th Gear Clutch Pack

36. Install new O-rings and backup rings on the 4th gear
piston.
RCPH10TLB266AAL 36
37. Apply a thin film of grease on the piston rings.
RCPH10TLB160AAL 37
38. Use 380001926 clutch pack piston installer to protect

the inner seal and install the clutch piston.
RCPH10TLB280AAL 38
39. Install the spring sleeve.
RCPH10TLB161AAL 39
47365539 08/07/2012
21.113 / 134
40. Install the spring and thrust washer.
RCPH10TLB203AAL 40

RCPH10TLB162AAL 41
erly seated.
RCPH10TLB163AAL 42

CAS2379.
RCPH10TLB162AAL 43
47365539 08/07/2012
21.113 / 135
44. Install a new roll pin in the shaft.
RCPH10TLB204AAL 44
45. Apply a thin coat of grease to the bottom of the thrust

washer to keep the washer in place while turning the
shaft.
RCPH10TLB292AAL 45
46. Align the slot in the thrust washer with the roll pin.
RCPH10TLB293AAL 46

and 9 friction discs.
RCPH10TLB205AAL 47
47365539 08/07/2012
21.113 / 136
48. Install the needle bearing and the thrust plate.
RCPH10TLB206AAL 48
is properly seated.
RCPH10TLB207AAL 49
pressure. Align the clutch disc splines.
RCPH10TLB208AAL 50
51. Use a feeler gauge and measure the distance be-

tween the thrust plat and the first clutch disc, a mea-
surement of 1.50 to 1.95 mm (0.060 to 0.075 inches)
should be obtained. If the distance is not within spec-
ification, check the clutch assembly.
RCPH10TLB209AAL 51
47365539 08/07/2012
21.113 / 137
52. Install the clutch hub into the clutch pack, make sure
the clutch hub seats completely.
RCPH10TLB210AAL 52
Assembling 1st Gear Onto The Shaft

53. Put 1st gear clutch hub onto the shaft.
RCPH10TLB294AAL 53
54. Put 1st gear clutch pack onto 1st gear clutch hub,
make sure the clutch hub seats completely.
RCPH10TLB174AAL 54
47365539 08/07/2012
21.113 / 138
55. Use a suitable driver and install the bushing onto the
shaft, install the needle bearing.
RCPH10TLB211AAL 55
56. Remove the old teflon seal rings from the bushing.
RCPH10TLB212AAL 56
57. Install new teflon seal rings on the bushing with

protector and shim set 380100085, use pusher
380001928.
RCPH10TLB307AAL 57
58. Size the teflon seal rings using 380100086 sizer.
RCPH10TLB308AAL 58
47365539 08/07/2012
21.113 / 139
59. With the reference marks up, install the bushing into
the clutch pack.
RCPH10TLB213AAL 59
60. Use a suitable driver and install the bushing onto the
shaft, install the needle bearing.
RCPH10TLB214AAL 60
RCPH10TLB215AAL 61
47365539 08/07/2012
21.113 / 140
3rd Gear Clutch Pack

62. Install new O-rings and backup rings on the piston.
RCPH10TLB266AAL 62
RCPH10TLB160AAL 63

RCPH10TLB280AAL 64
RCPH10TLB216AAL 65
47365539 08/07/2012
21.113 / 141
RCPH10TLB295AAL 66

RCPH10TLB162AAL 67
erly seated.
RCPH10TLB163AAL 68

CAS2379.
RCPH10TLB162AAL 69
47365539 08/07/2012
21.113 / 142
70. Install a new roll pin.
RCPH10TLB296AAL 70

RCPH10TLB205AAL 71
72. Install the thrust plate.
RCPH10TLB206AAL 72
is properly seated.
RCPH10TLB207AAL 73
47365539 08/07/2012
21.113 / 143
RCPH10TLB281AAL 74

RCPH10TLB209AAL 75
76. Install the thrust washer and roller bearing.
RCPH10TLB217AAL 76
77. Install the clutch hub, make sure the clutch hub seats
completely.
RCPH10TLB218AAL 77
47365539 08/07/2012
21.113 / 144
78. Install the thrust washer.
RCPH10TLB219AAL 78
RCPH10TLB220AAL 79
80. Install the teflon seal rings starting with the inner most
ring first. Use protector and shims as required from
380040161 and pusher 380001928. Size the seal
rings using sizer 380001427.
RCPH10TLB140AAL 80
2nd Gear Clutch Pack

RCPH10TLB158AAL 81
47365539 08/07/2012
21.113 / 145
82. Install the teflon seal ring. Use protector and shims
as required from 380040161 and pusher 380001928.
Size the seal rings using sizer 380001427.
RCPH10TLB159AAL 82
RCPH10TLB266AAL 83
RCPH10TLB160AAL 84

RCPH10TLB280AAL 85
47365539 08/07/2012
21.113 / 146
RCPH10TLB216AAL 86
RCPH10TLB295AAL 87

RCPH10TLB162AAL 88
erly seated.
RCPH10TLB163AAL 89
47365539 08/07/2012
21.113 / 147

CAS2379.
RCPH10TLB162AAL 90

RCPH10TLB164AAL 91
92. Install the spacer and the roll pin.
RCPH10TLB165AAL 92
93. Align the slot on the thrust washer with the roll pin,
install the thrust washer and the needle bearing.
RCPH10TLB166AAL 93
47365539 08/07/2012
21.113 / 148
94. Install the thrust plate and drive it down evenly to the
clutch disc.
RCPH10TLB167AAL 94
is properly seated.
RCPH10TLB168AAL 95
RCPH10TLB281AAL 96
97. Install the clutch hub, make sure the clutch hub seats
completely.
RCPH10TLB169AAL 97
47365539 08/07/2012
21.113 / 149
98. Install the roll pin.
RCPH10TLB170AAL 98
install the thrust washer and the snap ring.
RCPH10TLB282AAL 99

RCPH10TLB209AAL 100
101. Install the gear with the large hub down, use a suit-
able driver and install the bearing.
RCPH10TLB283AAL 101
47365539 08/07/2012
21.113 / 150
102. Install the teflon seal rings starting with the inner most
ring first. Use protector and shims as required from
380040161 and pusher 380001928. Size the seal
rings using sizer 380001427.
RCPH10TLB171AAL 102
Reverse Shaft
103. Use a suitable driver and install a bearing on one end
of the shaft.
RCPH10TLB141AAL 103
104. Turn the shaft over and install a bearing on the other
end of the shaft.
RCPH10TLB142AAL 104
47365539 08/07/2012
21.113 / 151
Forward and Reverse Clutch Packs

RCPH10TLB266AAL 105
RCPH10TLB160AAL 106

RCPH10TLB280AAL 107
RCPH10TLB216AAL 108
47365539 08/07/2012
21.113 / 152
RCPH10TLB295AAL 109

RCPH10TLB162AAL 110
erly seated.
RCPH10TLB163AAL 111

CAS2379.
RCPH10TLB162AAL 112
47365539 08/07/2012
21.113 / 153
113. Install the roll pin.
RCPH10TLB129AAL 113
install the thrust washer.
RCPH10TLB130AAL 114
115. Install the needle bearing.
RCPH10TLB131AAL 115
116. Place the clutch hub on a bench, install the thrust

plate on the hub.
RCPH10TLB132AAL 116
47365539 08/07/2012
21.113 / 154

580N, 580SN, 580SNWT, 590SN Service Manual - 5

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

580N, 580SN, 580SNWT, 590SN Service Manual - 5

Uploaded by

Copyright:

Available Formats

Transmission - Powershift transmission

Powershift transmission - Install - Powershift H-type

NOTICE: Before starting the engine, do the following.

NOTE: If removed, install the rear wheels.

Powershift transmission - Disassemble - H-type

3. Remove the two cap screws which fasten the cover

4. Remove the cover, filter, and O-ring.

5. Remove the filter.

6. If necessary remove the connector for the filter.

7. Loosen the oil filter bypass valve.

8. Remove the filter bypass valve.

9. Remove the breather from the transmission only if

10. Remove forward clutch test port plug if O-ring is leak-

11. Remove reverse clutch test port plug if O-ring is leak-

12. Remove lubrication pressure test port plug if O-ring

13. Remove the speed sensor.

14. Remove the thermostat.

15. Remove the torque converter from the transmission.

16. Remove the cap screws securing the pump in the

18. Remove the pump from the transmission.

19. Remove the O-ring from the pump.

20. Remove the seal from the pump.

21. Tag and remove the lubrication tube.

23. Tag and remove the lubrication tube.

24. Loosen the front flange cap screw.

25. Remove the cap screw and the front flange.

26. Remove the seal from the housing.

28. Remove the flange bolt and washer.

29. Remove the O-ring and flange.

31. Remove bolts (A), and alternately loosen bolts (B) to

32. Remove the brake cover from the transmission.

33. Remove and discard the O-ring.

34. Remove back plate.

35. Remove the springs and remove the friction disc.

36. Remove the reaction plates.

37. Remove the hub.

38. Remove the retaining plate.

39. Remove and discard the O-rings and backup ring

40. Use CAS2379 to compress the bellville washers, re-

41. Remove the piston from the brake housing.

42. Remove and discard the O-rings and backup rings

43. Remove the bellville washers from the brake hous-

44. Remove the seal from the brake housing.

47. Remove the flange from the transmission.

48. Remove the PTO shaft from the transmission.

50. Remove the snap ring from the PTO shaft.

51. Use a suitable driver and remove the bearing from

54. Attach suitable lifting equipment to the front housing

56. Pull the input shaft and reverse shaft together.

58. Attach lifting bracket 380100088 to the shafts, re-

60. Remove the snap ring.

61. Install a bearing puller under the gear as shown, do

62. Remove the bearing.

63. Remove the spacer.

64. Remove the gear.

65. Remove the needle bearing.

66. Remove the thrust washer.

67. Remove the roll pin.

68. Remove the lock ring.

70. Remove the clutch plates and the clutch discs.

71. Place a mark below a groove on the clutch housing.

74. Remove the snap ring.