0 1 2 3 4 5 6 7 8 9

F26_ABB

ABB
C/Illa De Buda,55
Sant Quirze del Vallès, Barcelona
08192
Phone. +34 93 728 87 00

Company / customer : ABB

Project description : FUNCTION PACK DESIGN 2011
Document number : 3AEJ030401-000
Drawing version :
Manufacturer (company) ABB
Type
Type of installation
Control Cabinet FUNCTION PACK DESIGN 2011
Mains Voltage
Supply 400 V AC
Control Voltage 24 V
Year of construction 2011
Project start 10/27/2011
Project Manager José Ruiz
Last revision 11/17/2011
Designed by Gaurav Rajore Number of pages 34
Last revision 11/17/2011

2
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr TITLE SHEET Page 1
Modification Date Name Original
Document number REV. IND
Page 2
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Table of contents F06_002

higher-level function mounting location Page Page description supplementary page field Date Edited by

CAB CONTROLLER 1 TITLE SHEET 11/17/2011 Administrator

CONTROLLER 2 INDEX OF SHEETS 11/17/2011 Administrator

CONTROLLER 2.a INDEX OF SHEETS 11/17/2011 Administrator

CONTROLLER 3 STRUCTURE IDENTIFIER OVERVIEW 11/17/2011 Administrator

CONTROLLER 4 POWER SUPPLY 11/16/2011 INABSAN

CONTROLLER 5 ABB MODULE CONTROL ROBOT 11/14/2011 Administrator

CONTROLLER 6 DISTRIBUTION PROFIBUS 11/14/2011 Administrator

CONTROLLER 7 SUMMARY MODULES PM573 11/14/2011 Administrator

CONTROLLER 8 CONNECTION PM573 11/16/2011 INABSAN

CONTROLLER 9 SUMMARY MODULE 11/14/2011 Administrator

DC532

CONTROLLER 10 INPUT MODULE DC532 11/16/2011 INABSAN

CONTROLLER 11 INPUT MODULE DC532 11/16/2011 INABSAN

CONTROLLER 12 INPUT/OUTPUT MODULE DC532 11/16/2011 INABSAN

CONTROLLER 13 INPUT/OUTPUT MODULE DC532 11/16/2011 INABSAN

CONTROLLER 14 JOKAB SAFETY MODULES 11/14/2011 Administrator

CONTROLLER 15 PLUTO S46 I/O OVERVIEW 11/14/2011 Administrator

CONTROLLER 16 SUMMARY MODULES 11/14/2011 Administrator

CONTROL SAFETY

CONTROLLER 17 SUMMARY MODULES 11/16/2011 INABSAN

CONTROL SAFETY

CONTROLLER 18 INPUTS MODULE SAFE 11/14/2011 Administrator

CONTROLLER 19 INPUTS MODULE SAFE 11/14/2011 Administrator

CONTROLLER 20 INPUTS MODULE SAFE 11/14/2011 Administrator

CONTROLLER 21 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE 11/14/2011 Administrator

CONTROLLER 22 INPUTS MODULE SAFE / OUTPUTS MODULE NON SAFE 11/14/2011 Administrator

CONTROLLER 23 OUTPUTS MODULE SAFE 11/16/2011 INABSAN

CONTROLLER 24 EXTENSION CONTACTS SAFE 11/16/2011 INABSAN

CONTROLLER 25 SECURITY EMERGENCY STOP 11/14/2011 Administrator

1 2.a
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INDEX OF SHEETS Page 2
Modification Date Name Original
Document number REV. IND
Page 2.a
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Table of contents F06_002

higher-level function mounting location Page Page description supplementary page field Date Edited by

CAB CONTROLLER 26 SECURITY GENERAL STOP 11/14/2011 Administrator

CONTROLLER 27 Terminal Diagram 11/17/2011 Administrator

CONTROLLER 28 Terminal Diagram 11/17/2011 Administrator

CONTROLLER 29 Terminal Diagram 11/17/2011 Administrator

CONTROLLER 30 Terminal Diagram 11/17/2011 Administrator

CONTROLLER 31 Terminal Diagram 11/17/2011 Administrator

CONTROLLER 32 Plug Diagram 11/17/2011 Administrator

CONTROLLER 33 Plug Diagram 11/17/2011 Administrator

2 3
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INDEX OF SHEETS Page 2.a
Modification Date Name Original
Document number REV. IND
Page 3
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Structure identifier overview F24_002

Full designation Labeling Structure description

=CAB Higher-level function

+CONTROLLER Mounting location

+CMDB1 Mounting location

+CMDB2 Mounting location

+24V Mounting location

2.a 4
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr STRUCTURE IDENTIFIER OVERVIEW Page 3
Modification Date Name Original
Document number REV. IND
Page 4
3AEJ030401-000 00
2 Prepared by, date: 11/17/2011 Aproved by, date: Page 34
 0 1 2 3 4 5 6 7 8 9

IRC5 Option Customer Power Supply

-G4 ac ac
4A

+ -

-X2 + - + -

-XT13 2 6 3 7

X.0V 1 2 3 4 5 6 7 8

24.1 / 0V_1

24.5 / 0V_2

8.2 / 0PLC1

23.0 / 0PLCS

10.9 / 0V_ZP1.9

11.9 / 0V_ZP2.9

12.9 / 0V_ZP3.9

13.9 / 0V_ZP4.9
1 1
-Q1 Q2
2A 2 2A 2
24VDC 24VDC
ABB ABB

-X.Q1 1 2 3 4 5 6 7 8 X.Q2 1 2 3 4 5 6 7 8
8.2 / 24PLC1

10.8 / 24V_UP1.8

11.8 / 24V_UP2.8

12.8 / 24V_UP3.8

13.8 / 24V_UP4.8

23.0 / 24PLCS

SUPPLY
SUPPLY
SAFETY PLC
PLC

3 5
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr POWER SUPPLY Page 4
Modification Date Name Original
Document number REV. IND
Page 5
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

/8.0
/6.1 /7.1
-A1.0 -A1.1 A1.2

CM572 PM573 DC532

ETH
SYS FBP
PWR 1.0 I0 2.0 I8 3.0 C16 4.0 C24
BATT COM1
RDY I/O-Bus COM2 1.1 I1 2.1 I9 3.1 C17 4.1 C25
RUN PWR RUN ERR 1.2 I2 2.2 I10 3.2 C18 4.2 C26
STA 1.3 I3 2.3 I11 3.3 C19 4.3 C27
ERR 1.4 I4 2.4 I12 3.4 C20 4.4 C28
RUN DIAG
1.5 I5 2.5 I13 3.5 C21 4.5 C29

VAL CFG 1.6 I6 2.6 I14 3.6 C22 4.6 C30

1.7 I7 2.7 I15 3.7 C23 4.7 C31
ESC 1.8 UP 2.8 UP 3.8 UP 4.8 UP
1.9 ZP 2.9 ZP 3.9 ZP 4.9 ZP
OK MC INSERT
502 PUSH CH-ERR1 CH-ERR2 CH-ERR3 CH-ERR4

UP 24VDC 200W 16DI 16DC

UP 24VDC 10W CPU Input 24VDC
Output 24VDC 0,5A

ETHERNET
1

DC-IN 10W
1.0 2.0 3.0 4.0
2

1...8
2 1 1.1 2.1 3.1 4.1
3 4 3
5
4 1.2 2.2 3.2 4.2
5
PROFIBUS DP

FBP 1.3 2.3 3.3 4.3

5 1
9 1.4 2.4 3.4 4.4
2
3 5 1.5 2.5 3.5 4.5
9
6

COM1
COM2
4
1 1.6 2.6 3.6 4.6
5
6 6 1.7 2.7 3.7 4.7
1
7
1.8 2.8 3.8 4.8
8
9 1.9 2.9 3.9 4.9

ABB TB511-ETH ABB TU516

4 6
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr ABB MODULE CONTROL ROBOT Page 5
Modification Date Name Original
Document number REV. IND
Page 6
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A1.0 1 2 3 4 5 6 7 8 9
/5.3
SCHRIM N.C. RxD/TxD-P CNTR-P DGND VP N.C. RxD/TxD-N CNTR-N
B 0V +5V A

ABB CM572-DP PROFIBUS

5 7
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr DISTRIBUTION PROFIBUS Page 6
Modification Date Name Original
Document number REV. IND
Page 7
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A1.1 ABB
-XFBP
/5.3 1-5
PM573-ETH FBP /8.1

-XZPUP
1
L+ /8.2
2
L+ /8.2
3
M /8.2
4
M /8.2
5
FE /8.2

-XETH
ETHERNET /8.3

-XCOM1
1
RS-485 Term.P /8.4
2
RS-485 RxD/TxD-P /8.4
3
RS-485 RxD/TxD-N /8.4
4
RS-485 Term.N /8.4
5
RS-232 RTS /8.5
6
RS-232 TxD /8.5
7
SGND /8.5
8
RS-232 RxD /8.5
9
RS-232 CTS /8.5

-XCOM2
1
FE /8.6
2
RS-485 RxD/TxD-P /8.7
3
RS-232 TxD /8.7
4
RS-485 Term.N /8.7
5
RS-485 RxD/TxD-P /8.7
6
RS-232 TxD /8.7
7
RS-232 RTS /8.8
8
RS-232 RxD /8.8
9
SGND /8.8

6 8
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr SUMMARY MODULES PM573 Page 7
Modification Date Name Original
Document number REV. IND
Page 8
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

24PLC1 / 4.0

0PLC1 / 4.6

-A1.1 1-5 1 2 3 4 5 1-8 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

-XFBP FBP
-XZPUP L+ M FE
-XETHETHERNET -XCOM1 RS-485 RxD/TxD-N SGND RS-232 CTS
-XCOM2 FE RS-232 TxD RS-232 RTS SGND
/5.3
24VDC 0VDC RS-485 Term.P RS-232 RTS RS-485 RxD/TxD-P
L+ M RS-485 RxD/TxD-P RS-232 TxD RS-232 RxD RS-485 RxD/TxD-P RS-232 TxD RS-232 RxD
24VDC 0VDC RS-485 Term.N RS-485 Term.N

5 1
2 1
3 5 4
9 6
1...8

FBP ZP/UP ETHERNET COM1 RS-232 / RS-485 COM2 RS-232 / RS-485

ABB PM573-ETH

FBP ETHERNET
ADDRESS ADDRESS

7 9
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr CONNECTION PM573 Page 8
Modification Date Name Original
Document number REV. IND
Page 9
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A1.2 ABB DC532 -A1.2 ABB DC532

/5.5 DI0 /10.1 E-STOP 1 /5.5 DC16 /12.1 SPARE

DI1 /10.2 E-STOP 2 DC17 /12.2 SPARE

DI2 /10.3 E-STOP 3 DC18 /12.3 SPARE

DI3 /10.4 E-STOP ROBOT DC19 /12.4 SPARE

DI4 /10.5 CELL DOOR 1 DC20 /12.5 SPARE

DI5 /10.6 CELL DOOR 2 DC21 /12.6 SPARE

DI6 /10.7 CELL DOOR 3 DC22 /12.7 SPARE

DI7 /10.8 CELL DOOR 4 DC23 /12.8 SPARE

UP 24VDC /10.8 24 VDC SUPPLY UP 24VDC /12.8 24 VDC SUPPLY

ZP 0V /10.9 0 VDC SUPPLY ZP 0V /12.9 0 VDC SUPPLY

DI8 /11.1 SPARE DC24 /13.1 SPARE

DI9 /11.2 SPARE DC25 /13.2 SPARE

DI10 /11.3 SPARE DC26 /13.3 SPARE

DI11 /11.4 SPARE DC27 /13.4 SPARE

DI12 /11.5 SPARE DC28 /13.5 SPARE

DI13 /11.6 SPARE DC29 /13.6 SPARE

DI14 /11.7 SPARE DC30 /13.7 SPARE

DI15 /11.8 SPARE DC31 /13.8 SPARE

UP 24VDC /11.8 24 VDC SUPPLY UP 24VDC /13.8 24 VDC SUPPLY

ZP 0V /11.9 0 VDC SUPPLY ZP 0V /13.9 0 VDC SUPPLY

8 10
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr SUMMARY MODULE Page 9
Modification Date Name Original DC532 Document number REV. IND
Page 10
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10-IQ10 / 21.1

-A10-IQ11 / 21.2

-A10-IQ12 / 21.3

-A10-IQ13 / 21.4

-A10-IQ14 / 21.5

-A10-IQ15 / 21.6

-A10-IQ16 / 21.7

-A10-IQ17 / 21.8

24V_UP1.8 / 4.1

0V_ZP1.9 / 4.6
-A1.2 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9
/5.5
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 UP 24VDC ZP 0V
/9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2

ABB DC532 UP 24VDC 100W

E-STOP 1 E-STOP 2 E-STOP 3 E-STOP CELL CELL CELL CELL 24 0

ROBOT DOOR 1 DOOR 2 DOOR 3 DOOR 4 VDC VDC
SUPPLY SUPPLY

9 11
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr INPUT MODULE DC532 Page 10
Modification Date Name Original
Document number REV. IND
Page 11
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

24V_UP2.8 / 4.1

0V_ZP2.9 / 4.6
-A1.2 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9
/5.5
DI8 DI9 DI10 DI11 DI12 DI13 DI14 DI15 UP 24VDC ZP 0V
/9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2 /9.2

ABB DC532 UP 24VDC 100W

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 24 0

VDC VDC
SUPPLY SUPPLY

10 12
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr INPUT MODULE DC532 Page 11
Modification Date Name Original
Document number REV. IND
Page 12
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 24 0

VDC VDC
SUPPLY SUPPLY

-A1.2
/5.5
ABB DC532 UP 24VDC 100W OUTPUT 24VDC/0.5A
/9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6
DC16 DC17 DC18 DC19 DC20 DC21 DC22 DC23 UP 24VDC ZP 0V

3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9

4.1 / 24V_UP3.8

4.7 / 0V_ZP3.9
11 13
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr INPUT/OUTPUT MODULE DC532 Page 12
Modification Date Name Original
Document number REV. IND
Page 13
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

24V_UP4.8 / 4.1

0V_ZP4.9 / 4.7
-A1.2 4.0 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9
/5.5
DC24 DC25 DC26 DC27 DC28 DC29 DC30 DC31 UP 24VDC ZP 0V
/9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6 /9.6

ABB DC532 UP 24VDC 100W

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE 24 0

VDC VDC
SUPPLY SUPPLY

12 14
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr INPUT/OUTPUT MODULE DC532 Page 13
Modification Date Name Original
Document number REV. IND
Page 14
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10 A11 -A12

/18.0 /24.1 /24.5
/19.1 EXTENSION CONTACT SAFE EXTENSION CONTACT SAFE
/20.1 GENERAL STOP AUTOMATIC STOP
/21.0
/22.0
/23.0
/16.5
/17.2
/16.1
JOKAB SAFETY PLUTO S46
MODULES CONTROL SAFETY

13 15
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr JOKAB SAFETY MODULES Page 14
Modification Date Name Original
Document number REV. IND
Page 15
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

14 16
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr PLUTO S46 I/O OVERVIEW Page 15
Modification Date Name Original
Document number REV. IND
Page 16
Prepared by, date: 11/9/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10 -A10
/14.1 /14.1
/16.5
/17.2 I0 IQ10
/18.1 -X.ES:1 EMERGENCY STOP 1 CHANNEL 1 /21.1 -A1.2:1.0 STATUS E-STOP 1
I1
/18.2 -X.ES:2 EMERGENCY STOP 1 CHANNEL 2
IQ11

Inputs, individual failsafe

I2 /21.2 -A1.2:1.1 STATUS E-STOP 2
/18.3 -X.ES:3 EMERGENCY STOP 2 CHANNEL 1
I3 IQ12
/18.4 -X.ES:4 EMERGENCY STOP 2 CHANNEL 2 /21.3 -A1.2:1.2 STATUS E-STOP EXTERNAL DEVICE
I4
/18.5 -X.ES:5 EXTERNAL DEVICE EMERGENCY CHANNEL 1
IQ13
I5 /21.4 -A1.2:1.3 STATUS E-STOP ROBOT

Digital/Analogue
/18.6 -X.ES:6 EXTERNAL DEVICE EMERGENCY CHANNEL 2

SR41
AI
I6 IQ14
/18.7 -A21-X1:2 EMERGENCY STOP ROBOT CHANNEL 1 /21.5 -A1.2:1.4 STATUS DOOR 1
SR45

Failsafe inputs / Outputs (not failsafe) / Dynamic outputs

AI I7
/18.8 -X2:2 EMERGENCY STOP ROBOT CHANNEL 2
IQ15
SR47
AI
/21.6 -A1.2:1.5 STATUS DOOR 2
I30
/19.1 -X.AS:1 DOOR 1 CHANNEL 1 IQ16
I31 /21.7 -A1.2:1.6 STATUS DOOR 3
/19.2 -X.AS:2 DOOR 1 CHANNEL 2
Inputs, individual failsafe

I32 IQ17
/19.3 -X.AS:3 DOOR 2 CHANNEL 1 /21.8 -A1.2:1.7 STATUS DOOR EXTERNAL DEVICE
I33
/19.4 -X.AS:4 DOOR 2 CHANNEL 2
I34
/19.5 -X.AS:5 DOOR 3 CHANNEL 1
I35 IQ20
/19.6 -X.AS:6 DOOR 3 CHANNEL 2 /22.1 SPARE
I36
/19.7 -X.AS:7 EXTERNAL DEVICE DOOR CHANNEL 1
IQ21
I37 /22.2 SPARE
/19.8 -X.AS:8 EXTERNAL DEVICE DOOR CHANNEL 2

IQ22
I40 /22.3 SPARE
/20.1 -X.RST:1 RESET DOOR 1
I41 IQ23
/20.2 -X.RST:2 RESET DOOR 2 /22.4 SPARE
Inputs, individual failsafe

I42
/20.3 -X.RST:3 RESET DOOR 3
IQ24
I43 /22.5 SPARE
/20.4 -X.RST:4 EXTERNAL DEVICE RESET DOOR
I44 IQ25
/20.5 -X.RST:5 SPARE /22.6 DYNAMIC SIGNAL A
I45
/20.6 -X.RST:6 SPARE
IQ26
I46 /22.7 DYNAMIC SIGNAL B
/20.7 -X.RST:7 SPARE
I47 IQ27
/20.8 -X.RST:8 SPARE /22.8 -A21-X1:1 DYNAMIC SIGNAL C

15 17
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr SUMMARY MODULES Page 16
Modification Date Name Original CONTROL SAFETY Document number REV. IND
Page 17
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10
/14.1

+24V
/23.0 24 VDC SUPPLY

Power Supply
0V
/23.0

ID
Identifier IDFIX /23.1

A B
Q0
/23.2 SPARE
0L
/23.1
A B
Q1
/23.4 SPARE
1L
/23.3
A B
Q4
/23.7 SPARE
Safety outputs A B
Q5
/23.8 SPARE
4L
/23.7

Q2
/23.5 -A11:A1 GENERAL STOP EXPANSION MODULE
A B
Q3
/23.6 -A12:A1 AUTOMATIC STOP EXPANSION MODULE
A B

16 18
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr SUMMARY MODULES Page 17
Modification Date Name Original CONTROL SAFETY Document number REV. IND
Page 18
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

A10_I6 / 25.1

A10_I7 / 25.5
X.ES 1 2 3 4 5 6

I4
-A10 I7
I0 I1 I2 I3 I5 I6
/14.1

I4
I7AI
I0 I1 I2 I3 /16.2 I5AI I6AI
/16.2
/16.2 /16.2 /16.2 /16.2 /16.2 /16.2

PLUTO S46

EMEGENCY EMERGENCY EMEGENCY EMERGENCY EXTERNAL DEVICE EXTERNAL DEVICE EMEGENCY EMERGENCY
STOP 1 STOP 1 STOP 2 STOP 2 EMERGENCY CHANNEL 1 EMERGENCY CHANNEL 2 STOP STOP
CHANNEL 1 CHANNEL 2 CHANNEL 1 CHANNEL 2 ROBOT ROBOT
CHANNEL 1 CHANNEL 2

17 19
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INPUTS MODULE SAFE Page 18
Modification Date Name Original
Document number REV. IND
Page 19
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

X.AS 1 2 3 4 5 6 7 8

-A10 I30 I31 I32 I33 I34 I35 I36 I37

/14.1

I30 I31 I32 I33 I34 I35 I36 I37

/16.2 /16.2 /16.2 /16.2 /16.2 /16.2 /16.2 /16.2

PLUTO S46

DOOR 1 DOOR 1 DOOR 2 DOOR 2 DOOR 3 DOOR 3 EXTERNAL DEVICE EXTERNAL DEVICE
CHANNEL 1 CHANNEL 2 CHANNEL 1 CHANNEL 2 CHANNEL 1 CHANNEL 2 DOOR CHANNEL 1 DOOR CHANNEL 2

18 20
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INPUTS MODULE SAFE Page 19
Modification Date Name Original
Document number REV. IND
Page 20
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

X.RST 1 2 3 4 5 6 7 8

-A10 I40 I41 I42 I43 I44 I45 I46 I47

/14.1

I40 I41 I42 I43 I44 I45 I46 I47

/16.2 /16.2 /16.2 /16.2 /16.2 /16.2 /16.2 /16.2

PLUTO S46

RESET RESET RESET EXTERNAL DEVICE SPARE SPARE SPARE SPARE

DOOR 1 DOOR 2 DOOR 3 RESET DOOR

19 21
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INPUTS MODULE SAFE Page 20
Modification Date Name Original
Document number REV. IND
Page 21
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10
/14.1 PLUTO S46
/16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6
IQ10 IQ11 IQ12 IQ13 IQ14 IQ15 IQ16 IQ17

10.1 / -A10-IQ10

10.2 / -A10-IQ11

10.3 / -A10-IQ12

10.4 / -A10-IQ13

10.5 / -A10-IQ14

10.6 / -A10-IQ15

10.7 / -A10-IQ16

10.8 / -A10-IQ17
STATUS STATUS STATUS E-STOP STATUS STATUS STATUS STATUS STATUS DOOR
E-STOP 1 E-STOP 2 EXTERNAL DEVICE E-STOP DOOR 1 DOOR 2 DOOR 3 EXTERNAL DEVICE
ROBOT

20 22
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INPUTS MODULE SAFE / OUTPUTS MODULE NON Page 21
Modification Date Name Original SAFE Document number REV. IND
Page 22
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10
/14.1 PLUTO S46
/16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6 /16.6
IQ20 IQ21 IQ22 IQ23 IQ24 IQ25 IQ26 IQ27

DYNAMIC DYNAMIC DYNAMIC

SPARE SPARE SPARE SPARE SPARE SIGNAL A SIGNAL B SIGNAL C

X.DYN 1 2

-A21-X1:1-X2:1
25.1 25.5

21 23
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr INPUTS MODULE SAFE / OUTPUTS MODULE NON Page 22
Modification Date Name Original SAFE Document number REV. IND
Page 23
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

-A10
/14.1 PLUTO S46
A A A A
A A
B B B B
B B
SPARE
/17.3 /17.3 /17.3 /17.3 /17.3 /17.3 /17.3 /17.3
+24V 0V ID 0L Q0 1L Q1 /17.3 /17.3 /17.3 4L /17.3
0L Q0 1L Q1 Q2 Q3 Q4 4L Q5
4.3 / 24PLCS

4.6 / 0PLCS

24.1 / -A10-Q2

24.5 / -A10-Q3
24 0
VDC VDC GENERAL STOP AUTOMATIC STOP
SUPPLY SUPPLY SPARE EXPANSION EXPANSION
SPARE
MODULE MODULE SPARE SPARE

22 24
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr OUTPUTS MODULE SAFE Page 23
Modification Date Name Original
Document number REV. IND
Page 24
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

COMMON EXTERNAL DEVICE AST CH2

COMMON EXTERNAL DEVICE AST CH1
COMMON EXTERNAL DEVICE GST CH1

COMMON EXTERNAL DEVICE GST CH2

-X5_12 / 26.1

-X5_6 / 26.1
0V_1 / 4.5

0V_2 / 4.5
-X.EDS 1 2 X.EDS 5 6

-A11 13 23 33 43 -A12 13 23 33 43
/14.4 A1 Y14 X4 /14.7 A1 Y14 X4
GENERAL STOP 13 23 33 43 AUTOMATIC STOP 13 23 33 43
K1 K1
14 24 34 44 14 24 34 44

13 23 33 43 13 23 33 43
K2 K2
14 24 34 44 14 24 34 44
A1 T1 T2 A1 T1 T2
14 24 34 44 14 24 34 44

X.EDS 7 8
23.5 / -A10-Q2

26.4 / -X5_10

26.4 / -X5_4

23.6 / -A10-Q3

26.2 / -X5_11

26.3 / -X5_5
X.EDS 3 4
EXTERNAL DEVICE GST CH1

EXTERNAL DEVICE GST CH2

EXTERNAL DEVICE AST CH2

EXTERNAL DEVICE AST CH1
GENERAL STOP ROBOT & EXTERNAL DEVICE AUTOMATIC STOP ROBOT & EXTERNAL DEVICE

23 25
Date 11/16/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. INABSAN + CONTROLLER
Appr EXTENSION CONTACTS SAFE Page 24
Modification Date Name Original
Document number REV. IND
Page 25
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

24V PANEL

24V PANEL
SEP ES1:A

SEP ES2:A
SEP ES1:B

SEP ES2:B
ES1OUT:A

ES2OUT:A
ES1OUT:B

ES2OUT:B
0V PANEL

0V PANEL
RUN CH1

RUN CH2
BOTTOM

BOTTOM
ES1 TOP

ES2 TOP
TOP

TOP
ES1

ES2
A21
/26.0
-X1 1 2 3 4 5 9 10 7 8 -X2 1 2 3 4 5 9 10 7 8

18.8 / -A10_I7
-A21-X1:1 -A10_I6 -X2:1
22.8 18.7 22.8

24 26
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr SECURITY EMERGENCY STOP Page 25
Modification Date Name Original
Document number REV. IND
Page 26
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

24V PANEL

24V PANEL

24V PANEL
0V PANEL

0V PANEL

0V PANEL
GS1+

GS2+
AS1+

AS2+

SS1+

SS2+
GS1-

GS2-
AS1-

AS2-

SS1-

SS2-
A21
/25.0
-X5 12 6 7 1 11 9 5 3 10 8 4 2 -X6 6 1 4 2 5 3
24.2 / -X5_12

24.6 / -X5_6

24.6 / -X5_11

24.6 / -X5_5

24.2 / -X5_10

24.3 / -X5_4

25 27
Date 11/14/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr SECURITY GENERAL STOP Page 26
Modification Date Name Original
Document number REV. IND
Page 27
Prepared by, date: 10/27/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Terminal diagram F13_002

Connection

Connection

Connection

Connection
terminal

terminal
point

point

point

point
Target designation Target designation Target designation Target designation
function text Page / column function text Page / column
to to to to

=CAB+CONTROLLER-X.0V =CAB+CONTROLLER-X.AS

-A11 A1 1 -XT13 6 /4.5 DOOR 1 CHANNEL 1 -A10 I30 1 /19.1

-A12 A1 2 /4.5 DOOR 1 CHANNEL 2 -A10 I31 2 /19.2

-A1.1 -XZPUP:3 3 /4.6 DOOR 2 CHANNEL 1 -A10 I32 3 /19.3

-A10 4 /4.6 DOOR 2 CHANNEL 2 -A10 I33 4 /19.4

0 VDC SUPPLY -A1.2 1.9 5 /4.6 DOOR 3 CHANNEL 1 -A10 I34 5 /19.5

= -A1.2 2.9 6 /4.6 DOOR 3 CHANNEL 2 -A10 I35 6 /19.6

EXTERNAL DEVICE DOOR

= -A1.2 3.9 7 /4.7 -A10 I36 7 /19.7
CHANNEL 1
EXTERNAL DEVICE DOOR
= -A1.2 4.9 8 /4.7 -A10 I37 8 /19.8
CHANNEL 2

26 28
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Terminal Diagram Page 27
Modification Date Name Original
Document number REV. IND
Page 28
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Terminal diagram F13_002

Connection

Connection

Connection

Connection
terminal

terminal
point

point

point

point
Target designation Target designation Target designation Target designation
function text Page / column function text Page / column
to to to to

=CAB+CONTROLLER-X.DYN =CAB+CONTROLLER-X.EDS

ES1OUT:A -A21-X1 1 1 -A10 IQ27 /22.8 EXTERNAL DEVICE GST CH1 -A11 33 1 /24.3

= -X2 1 2 /22.8 EXTERNAL DEVICE GST CH2 -A11 43 2 /24.3

3 -A11 /24.3

4 -A11 /24.3

EXTERNAL DEVICE AST CH1 -A12 33 5 /24.7

EXTERNAL DEVICE AST CH2 -A12 43 6 /24.7

7 -A12 /24.7

8 -A12 /24.7

27 29
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Terminal Diagram Page 28
Modification Date Name Original
Document number REV. IND
Page 29
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Terminal diagram F13_002

Connection

Connection

Connection

Connection
terminal

terminal
point

point

point

point
Target designation Target designation Target designation Target designation
function text Page / column function text Page / column
to to to to

=CAB+CONTROLLER-X.ES =CAB+CONTROLLER-X.Q1
EMERGENCY STOP 1
-A10 I0 1 /18.1 -A1.1 -XZPUP:1 1 -Q1 2 /4.0
CHANNEL 1
EMERGENCY STOP 1
-A10 I1 2 /18.2 24 VDC SUPPLY -A1.2 1.8 2 /4.1
CHANNEL 2
EMERGENCY STOP 2
-A10 I2 3 /18.3 = -A1.2 2.8 3 /4.1
CHANNEL 1
EMERGENCY STOP 2
-A10 I3 4 /18.4 = -A1.2 3.8 4 /4.1
CHANNEL 2
EXTERNAL DEVICE
-A10 I4 5 /18.5 = -A1.2 4.8 5 /4.1
EMERGENCY CHANNEL 1
EXTERNAL DEVICE
-A10 I5 6 /18.6 6 /4.2
EMERGENCY CHANNEL 2

7 /4.2

8 /4.2

28 30
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Terminal Diagram Page 29
Modification Date Name Original
Document number REV. IND
Page 30
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Terminal diagram F13_002

Connection

Connection

Connection

Connection
terminal

terminal
point

point

point

point
Target designation Target designation Target designation Target designation
function text Page / column function text Page / column
to to to to

=CAB+CONTROLLER-X.Q2 =CAB+CONTROLLER-X.RST

24 VDC SUPPLY -A10 1 -Q2 2 /4.3 RESET DOOR 1 -A10 I40 1 /20.1

2 /4.3 RESET DOOR 2 -A10 I41 2 /20.2

3 /4.3 RESET DOOR 3 -A10 I42 3 /20.3

EXTERNAL DEVICE RESET

4 /4.4 -A10 I43 4 /20.4
DOOR

5 /4.4 SPARE -A10 I44 5 /20.5

6 /4.4 = -A10 I45 6 /20.6

7 /4.4 = -A10 I46 7 /20.7

8 /4.5 = -A10 I47 8 /20.8

29 31
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Terminal Diagram Page 30
Modification Date Name Original
Document number REV. IND
Page 31
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Terminal diagram F13_002

Connection

Connection
terminal
point

point
Target designation Target designation
function text Page / column
to to

=CAB+CONTROLLER-XT13

SUPPLY PLC -Q1 1 2 -G4-X2 /4.0

SUPPLY SAFETY PLC -Q2 1 3 -G4-X2 /4.1

= -X.0V 1:1 6 -G4-X2 /4.1

7 -G4-X2 /4.2

30 32
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Terminal Diagram Page 31
Modification Date Name Original
Document number REV. IND
Page 32
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Plug diagram F22_002

Plug Plug target contact Female pin target Page / column

=CAB+CONTROLLER-A21-X1

-X.DYN:1 1 /25.1

-A10:I6 2 /25.1

-A21-X1:4 3 /25.1

-A21-X1:3;-A21-X1:5 4 /25.2

-A21-X1:4 5 /25.2

-A21-X1:8 7 /25.4

-A21-X1:7 8 /25.4

-A21-X1:10 9 /25.3

-A21-X1:9 10 /25.3

Plug Plug target contact Female pin target Page / column

=CAB+CONTROLLER-A21-X5

-A21-X5:3 1 /26.2

-A21-X5:3 2 /26.5

-A21-X5:1;-A21-X5:2 3 /26.3

-A11 4 /26.4

-A12 5 /26.3

-A12:13 6 /26.1

-A21-X5:9 7 /26.1

-A21-X5:9 8 /26.4

-A21-X5:7;-A21-X5:8 9 /26.3

-A11 10 /26.4

-A12 11 /26.2

-A11:13 12 /26.1

Plug Plug target contact Female pin target Page / column

=CAB+CONTROLLER-X2

-X.DYN:2 1 /25.5

-A10:I7 2 /25.5

-X2:4 3 /25.6

31 33
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Plug Diagram Page 32
Modification Date Name Original
Document number REV. IND
Page 33
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34
 0 1 2 3 4 5 6 7 8 9

Plug diagram F22_002

Plug Plug target contact Female pin target Page / column

=CAB+CONTROLLER-X2

-X2:3;-X2:5 4 /25.6

-X2:4 5 /25.6

-X2:8 7 /25.8

-X2:7 8 /25.8

-X2:10 9 /25.7

-X2:9 10 /25.8

Plug Plug target contact Female pin target Page / column

=CAB+CONTROLLER-X6

-X6:2 1 /26.7

-X6:1;-X6:3 2 /26.8

-X6:2 3 /26.8

-X6:6;-X6:5 4 /26.7

-X6:4 5 /26.8

-X6:4 6 /26.6

32
Date 11/17/2011 FUNCTION PACK DESIGN 2011 Status: = CAB
Ed. Administrator + CONTROLLER
Appr Plug Diagram Page 33
Modification Date Name Original
Document number REV. IND
Page
Prepared by, date: 11/17/2011 Aproved by, date: 3AEJ030401-000 00
Page 34