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Statistical Estimation of Loads From Gas Explosions
Statistical Estimation of Loads From Gas Explosions
271-283, 1997
0 1997 Elsevier Science Ltd
All rights reserved. Printed in Great Britain
PII:SO950-4230(97)00017-X 095&4230/97 $17.00 + 0.00
There are several sources for possible errors when numerical gas explosion simulators are
applied to estimate loads on structures and equipment. The present paper proposes a partial
coefficient method to deal with uncertainties that arises from variations of the location of the
ignition source, and the lack of knowledge of size and location of the exploding gas cloud. The
method also describes how to take into account physical and numerical idealization errors of
the current available explosion simulators. The paper describes the procedure to calculate distri-
bution quantiles for explosion parameters such as pressure and impulse with appropriate con-
fidence levels. Non-parametric statistics are used to generalize and quantify the effect of the
ignition point location in several offshore modules. The coefficients to achieve reasonable levels
of safety are provided for these cases. Existing explosion simulator validation data are used to
provide acceptable levels of safety in the estimation of gas explosion parameters. 0 1997 Elsev-
ier Science Ltd. All rights reserved
271
272 Gas explosion loads: S. Hpriset et al.
There are in addition other factors which influence apparent deflagration during the first 10 s of the simul-
the final result when performing an explosion simulation, ation (most likely arising from explosions degenerating
such as: to fires), are discarded in the simulation results.
Similar distribution functions for maximum over-
Geometric model, e.g. equipment and pipes. The
pressure from explosion simulations when varying the
engineer may not know the final layout when the cal-
ignition point location can also be observed for other
culations are performed.
geometries. The distributions observed from similar
The gas type(s) likely to be involved in a possible
simulations of the CMR M24 module [lo], full-scale
explosion.
version, are shown in Figure 3, while the results from
The size and location of the exploding gas cloud.
simulations of the CMR M25 module [lo], full-scale
The equivalence, or fuel-oxygen ratio.
version, afe shown in Figure 4.
The ignition point source and location.
From the maximum pressure distribution figures it
Geometric model or module layout has a significant is obvious that the quality of the simulation result relies
effect on the explosion pressure. There has to be an inter- heavily on the user’s capability to guess the right
action in the planning process between the layout plan- ignition point, not only the implementation of the math-
ning and the explosion risk evaluation to minimize the ematical and physical models used in the simulator. In
effect of missing pipes, etc., in the calculations. The the inquiry into the Piper Alpha disaster [ 111, the con-
geometry of the explosion hazard area is one of the most clusion was
important factors influencing the explosion. A correct
The location and nature of the source of the ignition
specification of the layout is of major importance.
are unknown, but the location was probably such as
The gas type likely to explode is usually known.
to favour high over-pressures.
The errors from misinterpretation of the gas type are
expected to be negligible. If there are several possible This statement shows the importance of knowing
explosive gas types in the area, parallel simulations have the influence of the ignition point location. The distri-
to be performed to conclude which gas type has the most bution functions give us the opportunity to estimate a
destructive effect in an explosion. maximum explosion pressure that satisfies the cited
The size and location of the exploding gas cloud statement.
will significantly affect the explosion pressures. These Figures 2, 3 and 4 with distribution functions are
factors have a great uncertainty associated with them, established by random selections of ignition point inside
and they have to be evaluated thoroughly in the risk the gas cloud. In a ‘normal’ situation, where the user of
assessment. If possible, the use of statistical methods to the simulator program has to make an assumption of the
quantify the level of uncertainty is desirable. ignition source, the possibility of picking a location
The equivalence, or fuel-oxygen ratio in the ‘such as to favour high over-pressures’ are greater than
exploding cloud is also of great significance. The ratio the random situation showed in the distribution Figures
will be a function of space and time, and will generally 2, 3 and 4, but it requires a great skill by the user, and
not be available. Experiments done by Hjertager et al. there will always be an uncertainty in the final result.
[8] shows that the explosion peak pressure maximizes at The calculations show that the factor between the
stoichiometric or slightly fuel-rich mixtures. A stoichio- lowest significant and the highest results may differ as
metric mixture in the simulations is therefore assumed much as a factor of magnitude 10. This shows that the
to be a conservative presumption. location of the ignition point is of great importance in
explosion simulations. It further shows that a user of
2.1. Location of the ignition point these simulators hardly can be expected to pick a ‘worst
A typical result from an explosion simulation using case’ with respect to ignition point when performing
EXSIM is shown in Figure I. The simulation is from a such calculations.
reconstruction of the Piper Alpha accident. The present paper shows that this kind of uncer-
By collecting results from several simulations with tainties may be taken into account by appropriate statisti-
different ignition points, it is possible to form an cal methods.
observed probability density function for the maximum
overpressure with ignition point location as variable. 3. Proposal of design load model
Examples of such distribution diagrams are shown in
Figure 2. The diagrams are created by observing and It seems most natural to propose a design load model
grouping the maximum explosion pressure from simula- that takes into account the uncertainties that arise from
tions with random placement of the ignition point in the ?? Explosion modelling idealization
Piper Alpha C module [9] with the lower eastern quad- ?? Gas cloud size and location
rant filled with gas. The upper half of Figure 2 visualizes 0 Ignition point source location
the distribution when the gas is selected to be methane,
while lower half shows the results from simulations with Other variables affecting the uncertainty level can
propane. In both cases ‘small’ overpressures, i.e. no either be taken care of by conservative assumptions or
274 Gas explosion loads: S. Haiset et al.
Pressure-time history
Piper Alhpa C Module simulation with methane
0.25
0.20
F
& 0.15
5 0.10
K
8 0.05
B
0.00
-0.05
-0.10
0 500 1000 1500
Time [rns]
Figure 1 Typical pressur+time history for a methane explosion with 8 pressure-monitoring points. Simulation of the Piper Alpha
C module explosion with a random ignition point [91
are of minor significance compared to the above men- 4. Uncertainty regarding use of explosion
tioned. simulators
The explosion pressure is a dynamic quantity, p = Explosion simulators will always produce some errors
p(t). Since the response of structures due to gas in their estimation of the parameters in the explosion
explosions however rarely will be in the impulsive event. These errors are unavoidable, they arise from ide-
regime [12], the impulse of the loading will be a para- alization in the physical and mathematical models used.
meter of minor interest. The response in the dynamic The magnitudes of the errors, however, will vary from
and quasi-static regime are dominated by the maximum model to model and from case to case.
overpressure, and therefore emphasis will here be put on To deal with this kind of model errors, a model
the maximum pressure, denoted pmax = max(p(t)}. uncertainty loadfactor, J+,.,can be introduced. This coef-
The model presented here uses an approach similar ficient will take into account the variation of simulated
to that found in load standards, such as NS 3479 [5]. A results from experimental results. The registration of
characteristic load, pC, which takes into account the such variations may be done during the validation of
given insecurities, can then be presented as the code.
PC = P mm %%YI’YM (1)
In this section model uncertainty load factors for
the EXSIM explosion simulator [7,13] are established.
where p_ is the maximum explosion pressure load Published validation data for other simulators that can
obtained from the explosion simulator, 3/o is a factor be used to extract similar model uncertainty load factors
compensating for uncertainty in estimating size and are not known to the present authors.
location of the gas cloud, y1 is a factor taking account
of variance of ignition point location and ‘yMis a factor The EXSIM gas explosion simulator
compensating for mathematical and physical inaccuracy
Previous work. Saeter et al. [7] presented a validation of
in the explosion simulator.
the EXSIM-94 gas explosion simulator based on 40
This paper provides methods for prediction and
cases. The validation was only performed on the
quantification of the factors 3/r and 3/M.This paper pro-
maximum overpressures. The paper proposed to use a
vides no means of establishing a proper value of ‘yo. The
method that calculated a ‘relative error’, ei, to investigate
uncertainty that arises from gas cloud size and location
the quality of the results;
has to be estimated in other ways.
Hence, in this article, the parameter to be estimated
is the maximum explosion pressure corrected for uncer-
tainties regarding the explosion simulator model accu-
where yi is the predicted result’ and xi is the observed,
racy and the location of the ignition point. We will
experimental result of the ith observation.
denote this parameter pc,lM, thus
The paper further assumed that the relative error ei
P c,IM = P max 3/13/M (2) followed a Gaussian distribution and that 4 of the 40
Gas explosion loads: S. Haiset et al. 275
5-
1
Figure2 Distribution of maximum overpressures in simulations of the Piper Alpha C module explosion [9,111. Upper half shows
sample distribution from 177 simulations using EXSIM with methane as gas while varying the ignition point location. Lower half
shows sample distribution from 179 simulations using EXSIM with propane as gas while varying the ignition point location
cases that showed extreme behaviour could be discarded. The data in the EXSIM validation are based on the
The authors also discussed the simulator results if 8 of maximum explosion pressure. It is not validated versus
40 cases could be classified as ‘abnormal’ and conse- explosion impulse. However, the authors’ impression is
quently be discarded. The last case is not taken into that the coefficients derived in the next section with care
account here. may also be used with respect to impulse values.
Within these limits (i.e. assumption of Gaussian
distribution and four cases discarded by ‘common
sense’), and using the most recent version of EXSIM Derived factors. Although load factors were not
[13], we estimate the mean ei as - 0.05, i.e. the EXSIM presented in the cited article, statistical handbooks give
model underpredicts the maximum explosion overpres- the explicit quantiles of the probability density distri-
sure with about 5%. Further, we can estimate the 95% bution of the relative error. Following the assumption of
confidence interval of the relative error to lie within f Gaussian distribution of the results, we achieve the
70% of the mean value and the 99% confidence interval values given in Table 1 for ‘yMafter a correction for the
to lie within f 104% of the mean Value. bias in the relative error. The values are based on a mean
276 Gas explosion loads: S. Haiset et al.
15
Figure3 Distribution of maximum overpressures in simulations of explosion in the CMR M24 module [10,71, full-scale version. Upper
half shows sample distribution from 150 simulations using EXSIM with methane as gas while varying the ignition point location.
Lower half shows sample distribution from 153 simulations using EXSIM with propane as gas while varying the ignition point location
of p = - 0.05 and a standard deviation of (T = 0.35 for tions of the Piper Alpha C Module explosion with meth-
the relative error ,ei. ane as gas on normal and lognormal paper are shown in
From Table 1 we can read that if we want to be Figure 5.
90% sure that the maximum explosion pressure, as cal- It is the authors’ impression that the data sets from
culated by EXSIM, is not to be exceed in situ, we have explosion simulations hardly can be expected to be
to multiply the simulator’s result with a factor J+,.,= 1.52. neither normal nor lognormal. There are two alternatives
Table 1 is not absolute. It has to be read as ‘as far when choosing further processing of the samples, either
as we know today’. Further experiments and validation searching for more-or-less fitting distributions or treat
calculations may change these factors. the data sets with non-uarametric methods. With access
to powerful computers, the latter approach is attractive.
5. Statistical treatment of effects from
location of ignition source 5.1. Non-parametric statistics
The results shown in Figures 2, 3 and 4 form in general When regarding statistical data with unknown distri-
unknown distributions. Plots of the data set from simula- bution, such as the results from explosion simulators,
Gas explosion loads: S. Hgiiset et al. 277
2.5 i
3.5-
3.0-
2.5-
2.
% 2.0-
I=
1.5-
Figure 4 Distribution of maximum overpressures in simulations of explosion in the CMR M25 module [10,71, full-scale version. Upper
half shows sample distribution from 257 simulations using EXSIM with methane as gas while varying the ignition point location.
Lower half shows sample distribution from 272 simulations using EXSIM with propane as gas while varying the ignition point location
0.0 1 I I I I I I
-3 -2 -1 0 1 2 3
Stondord variate s
+’
0.1 , I I I I I I
-3 -2 -1 0 1 2 3
Standard voriote s
Figure 5 Plot of explosion pressure on normal and lognormal diagrams. The dataset is extracted from simulations of the Piper Alpha
C Module with methane as gas. Straight lines are drawn on basis of linear regression for the normal distribution diagram and
estimated from the points (0.X medisn)and (l,&.B4) in the lognormal diagram
P(&, < Kp < xc,) = 1 - (Y (4) order to avoid misunderstandings regarding the use of
the letter p. Also, Z, will denote K~ when discussing the
where X,, and XCS,denotes two observations, r < s. 1
impulse population quantile. Later in the article we will
- (Yis the confidence level associated with the unequali-
derive a set of load factors y with their corresponding
ties.
distribution functions, and yK is a quantile based on their
The probability is given in original notation by
sorted sets.
s- 1 Gibbons suggests to choose r and s such that s -
&$,<K,<x,s,)= c ; P’(l -P)“-’ (3 r is a minimum for a fixed a’. However, there is also the
i=r 0
possibility to choose r and s such that the difference X,
where p is the sought quantile level (e.g. 90%3p = - X, forms a minimum. Sometimes there will be several
OS@), not to be misinterpreted as explosion pressure. equal interval spans s - r that satisfy the same confi-
Henceforward we will denote Gibbons’ K~ (quantile dence criterion, with no particular clues to which span
in a population) as pK (pressure population quantile) in is the one to favour.
Gas explosion loads: S. Haiset et al. 279
The calculations in this paper is based on the situ- tile. An example of the distribution of y, is shown in
ation ‘first come’, i.e. the first probability found by the Figure 6.
computer that satisfies the given confidence criterion is The distribution of yI in Figure 6 is much smoother
used, not concerning which of the minimum criterion is than the distributions of pmax, and a test of 7, versus
achieved. This may produce some minor ‘jumps’ in the various known distribution functions may well lead to a
tables presented, but they are expected to be of less result. However, if we continue our non-parametric treat-
importance. ment of the observed data, we can, after some compu-
tations, present a 7/rK,i.e. an upper limit for a quantile
5.2. Application to simulated results for y, with a specific confidence level 1 in a set of J+,~.
Given the data in, for example, Figure 2, the estimation Although slightly incorrect, we will call this upper con-
of an explosion over-pressure quantile pK can be done by fidence limit of the population quantile for 7,.
using equation (5). The quantile will lie within a confi- The quantile K~ (Gibbons’ notation, see Section 5.1)
dence interval, pK E [PK. _ l,pK.+ ,I, where 1 denotes the and confidence level 1 will generally be different for
confidence level. It follows that one can be certain with P max,i or I,, and their corresponding -yl,i.
(at least) the chosen confidence level that the actual The factor 3/rwill give us a measure of the statistical
quantile pK has a lower value than its upper confidence variance when varying the ignition point location. For a
limit, pK, + ,. given case, the result can be written as
In this paper, the upper limit for the population
PC.1= PYI (6)
quantile within a confidence level is taken to be the
population quantile itself. Thus we will denote pK, + 1 as where “/I is a factor to correct the mean value I_Lof 2 (or
pX. This is formally incorrect, but serves the purpose of more) explosion simulations to achieve a pressure pc,I
this paper. We will likewise denote I,, + , as I,. corrected for variance of the ignition point location. The
The confidence interval will be case-specific. With quantile and confidence level for both p and y has to be
enough simulations, non-parametric statistics can always specified to gain the appropriate yi.
be used to achieve a certain quantile in the explosion The method is also applicable for a larger number
pressure with a preferred confidence interval for a given of simulations than 2, and this will produce lower factors
case (i.e. geometry, gas type and cloud size). This is the -y,. However, this will usually require a sampling of the
desired procedure. total population of 3/I,i,because of the large number of
The samples presented here can be used to estimate possible combinations of simulations.
their specific quantiles in the population. Furthermore,
they can be used to derive several statistically interesting 6. Data derived from simulations
properties in further risk analysis.
This section contains a summary of the data obtained
when performing non-parametric statistics on maximum
5.3. Generalization of explosion data pressures and explosion impulse from a selected set of
As explained, the derivation of such confidence intervals cases.
will depend on a certain amount of simulations for each
given case. This can be costly and time-consuming, and
6.1. Piper Alpha C Module
motivates the search for a simpler and more general-
Simulations are performed for the Piper Alpha C Module
but still statistically correct-method.
explosion. The input data for simulations performed in
A situation may occur where the cost or time only this subsection are based on [9] with some small modi-
allows a few, say two, simulations of an explosion with
fications based on drawings from [ 111.
arbitrary ignition points within a module. How can we
The module is filled with gas in the lower eastern
use data from earlier simulations to obtain a sound stat-
quadrant. The gas is either methane or propane, and the
istical platform for the use of these two new simulations? results produce distribution functions for explosion
This situation is solved by extracting data from sets
pressure load or impulse magnitude when the ignition
such as those given in Figure 2. If we draw 2 data points point is varied. From the distribution functions several
from a set of 177 observations (the results presented in quantiles are extracted. The calculated quantiles are then
the upper half of Figure 2), and take the mean value of
divided by the mean value of 2, 3 and 4 random values
177 from the same set of data to achieve an ignition point
these 2, we will gain a set of = 15 576 mean
i 2 1 uncertainty load factor yI.
values, denoted pi, i = l,..., 15 576. Each of these means A summary of the calculations is given in Table 2.
of observations pi can be used to normalize the desired The summary is presented as the 98% confidence level
pressure quantile by dividing the quantile with the mean, of the 90% quantile of K, which is used to achieve the
and thus achieve a ‘load factor’ due to variation of 90% confidence levels of the 75%, 90% or 95% quan-
ignition point location, 71-i = pJ/Li. The set Of K,i, i = tiles of the pressure values Pma,i or the impulse Zi. The
1,**.,15 576 will thus be a sample of factors for multiply- data are derived from a set of 132 (methane) and 128
ing the mean value to obtain the desired pressure quan- (propane) simulations.
280 Gas explosion loads: S. Hgiset et al.
Distribution of y coefficient
1.2, ??
1.0,
3 0.8,
f
g 0.6,
t
Figure 6 Distribution of -y, = PK/~where PKis the explosion pressure quantile sought
Table 2 Piper Alpha C Module. Summary of the values of the 98% confidence level of the 90% quantile of the ignition point uncertainty
load factor y,, used to produce the 90% confidence level of the 75%, 90% and 95% quantiles of the sought parameter (pressure load
or impulse)
75% quantile
90% quantile
95% quantile
Table 3 CMR M24 Module. Summary of the values of the 98% confidence level of the 90% quantile of the ignjtion point uncertainty
load factory,, used to produce the 90% confidence level of the 75%, 90% and 95% quantile of the sought parameter (pressure load
or impulse)
75% quantile
90% quantile
95% quantile
the ignition point is varied. From the distribution func- 4.3. CMR M25 Module
tions several quantiles are extracted. The calculated Simulations are performed for the CMR M25 experi-
quantiles are then divided by the mean value of 2, 3 and ments, full-scale version. The input data for simulations
4 random values from the same set of data to achieve performed in this subsection are based on [lo] as
an ignition point uncertainty load factor yI. implemented in [7].
A summary of the calculations is given in Table 3. The module is filled with gas in the ‘lower eastern
The summary is presented as the 98% confidence level quadrant’ (see explanatory note for the M24 module).
of the 90% quantile of yIyI,which is used to achieve the The gas is either methane or propane, and the results
90% confidence levels of the 75%, 90% and 95% quan- produce distribution functions for explosion pressure
tiles of the pressure value p-j or the impulse Zi. The load or impulse magnitude when the ignition point is
data are derived from a set of 150 (methane) and 153 varied. From the distribution functions several quantiles
(propane) simulations. are extracted. The calculated quantiles are then divided
Table 4 CMR M25 Module. Summary of the values of the 98% confidence level of the 90% quantile of the ignition point uncertainty
load factor n, used to produce the 90% confidence level of the 75%, 90% and 95% quantile of the sought parameter (pressure load
or impulse)
75% quantile
90% quantile
95% ,quantile
by the mean value of 2,3 and 4 random values from the ignition point location are derived using non-para-
same set of data to achieve an ignition point uncertainty metric statistics.
load factor yI. Model uncertainty load factors are provided for the
The summary is presented in Table 4 as the 98% EXSIM-94 explosion simulator. Depending on the
confidence level of the 90% quantile of ‘yI,which is used desired level of safety, the load factor varies from 1.30
to achieve the 90% confidence levels of the 75%, 90% (75% quantile) to 1.90 (99% quantile).
and 95% quantiles of the pressure value pmax,i or the An ignition point location uncertainty load factor
impulse Ii. The data are derived from a set of 129 are calculated for three offshore modules for both
(methane) and 136 (propane) simulations. maximum pressure and positive explosion impulse. The
results show that the uncertainty level usually is larger
6.4. Comparison of results for pressure than for impulse and larger for propane than
The mean of the results for the 90% quantile values of for methane. The uncertainty level seems to decrease
p and I are shown in Table 5. when the maximum explosion pressure increases. Taking
The results, both the mean and the individual data, the mean of the maximum explosion overpressure from
show that three simulations with arbitrary ignition points within the
gas cloud, a factor of magnitude 2 is adequate to achieve
?? 7, is larger for pressure than for impulse
the 90% quantile of the explosion pressure. The confi-
?? there seems to be a general reduction of y1 as the mag-
dence levels for the explosion pressure and the ignition
nitude of the explosion increases.
point location uncertainty load factor associated with this
i.e. the effect of the ignition point location has greater value are discussed in the preceeding text.
influence on pressure than impulse, but less overall The statistical methods described in the present
influence as the magnitude of the explosions increases. paper can be applied in extracting uncertainty load fac-
This can be seen from the tables compared to the tors for other explosion parameters as described in [ 151,
explosion pressure levels found in the figures. The CMR e.g. pressure rise time and pressure pulse duration.
M24 Module, with the lowest explosion pressures, has Together with the gas cloud size and location uncer-
the greatest ignition point insecurity load factors, while tainty, these problems remain for further research.
the CMR M25 Module, with the highest explosion press-
ures, has the lowest ignition point insecurity load factors.
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