Ref. No.

:-8515
SAMPLE INSPECTION REPORT F : QA :
Std. Issue Date : 01/07.2017 0 Format Revision Date : IATF 16949:2016
Customer Part No. : Customer: MSIL Date of Inspection: 02.09.2019

Drawing No.: M7A100280 Drawing Rev. No. 1 SUPPLIER: M/S OMEGA BRIGHT
Part Name : YHB REAR PISTON ROD (machined) Purpose / Reason: Note: All dimensions are in mm

Sr. Parameter / Tenneco Observation Customer Observation

No. Characteristic
Specification Insp. Method Judgement
1 2 3 4 5 1 2 3
1 TOTAL LENGTH 451.0 ± 0.25 HEIGHT GAUGE 451.07 451.12 451.2 451.13 451.20 ~~~~~~ ~~~~~~ ~~~~~~ OK

2 GROOVE LENGTH 211.0 ± 0.15 HEIGHT GAUGE 211.05 211.03 210.96 211.02 210.99 ~~~~~~ ~~~~~~ ~~~~~~ OK

3 ANGLE 15⁰ ± 1° P.PROJECTOR 14⁰50' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

4 DIA. 11.80 ~ 12.20 P.PROJECTOR 11.816 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

5 A/F 8.0 MIN. HEIGHT GAUGE 8.61 8.45 8.53 8.51 8.57 ~~~~~~ ~~~~~~ ~~~~~~ OK

6 THREAD M10×1.25-6g THREAD RING GAUGE OK OK OK OK OK ~~~~~~ ~~~~~~ ~~~~~~ OK

7 P.D. 9.042 ~~9.160 P.PROJECTOR 9.103 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

8 O.D. 9.760 ~~9.972 P.PROJECTOR 9.846 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

9 CHAMFER 0.5 ×45⁰ P.PROJECTOR 0.372x44⁰15' ~~~~~ ~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

10 THREAD LENGTH 34.10 ~ 35.10 P.PROJECTOR 34.989 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

11 DIM. 37.70 ~ 38.70 P.PROJECTOR 38.549 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

12 DIM. 94.60 ~95.60 HEIGHT GAUGE 95.01 95.02 95.07 95.02 95.04 ~~~~~~ ~~~~~~ ~~~~~~ OK

13 DIA. 10.10 ~ 10.18 MICROMETER 10.130 10.132 10.128 10.121 10.124 ~~~~~~ ~~~~~~ ~~~~~~ OK

14 DIM. 32.50 ± 0.20 HEIGHT GAUGE 32.52 32.57 32.54 32.58 32.55 ~~~~~~ ~~~~~~ ~~~~~~ OK

15 GROOVE DIA. 10.77 ~ 10.89 P.PROJ. 10.788 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

16 PERP. 0.05 MAX. HEIGHT GAUGE 0.02 0.01 0.01 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

17 DIA. 7.80 ~ 7.90 MICROMETER 7.852 7.848 7.85 7.854 7.849 ~~~~~~ ~~~~~~ ~~~~~~ OK

18 THREAD 5/16'' 24 UNF 3A T.R.G OK OK OK OK OK ~~~~~~ ~~~~~~ ~~~~~~ OK

19 P.D. 7.180/7.249 P.PROJECTOR 7.212 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK
Sr. Parameter /
No. Characteristic
Specification Insp. Method Judgement
1 2 3 4 5 1 2 3
20 O.D. 7.670 ~ 7.850 P.PROJECTOR 7.832 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

21 DIA. 7.63±0.09 MICROMETER 7.618 7.599 7.607 7.612 7.603 ~~~~~~ ~~~~~~ ~~~~~~ OK

22 POSITION 0.20 MAX. HEIGHT GAUGE 0.07 0.04 0.05 0.02 0.04 ~~~~~~ ~~~~~~ ~~~~~~ OK

23 DIM. 5.0 - 0.20 MICROMETER 4.892 4.928 4.925 4.899 4.897 ~~~~~~ ~~~~~~ ~~~~~~ OK

24 ANGLE 29° -- 31° P.PROJECTOR 29°15' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

25 RADIUS 0.75 ~ 0.80 P.PROJECTOR 0.757 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

26 ANGLE 69° -- 71° P.PROJECTOR 70⁰10' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

27 RADIUS 0.30 ~ 0.60 P.PROJECTOR 0.337 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

28 ANGLE 10° ~ 20° P.PROJECTOR 15°55' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

29 DIA. 10.40 ~ 10.80 P.PROJECTOR 10.549 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

30 ANGLE 20⁰ ± 1° P.PROJECTOR 20⁰05' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

31 DIM. 1.40 MAX. P.PROJECTOR 1.082 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

32 RADIUS R0.30 ~ 0.50 P.PROJECTOR 0.452 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

33 RADIUS R0.30 MIN. P.PROJECTOR 0.353 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

34 DIA. 6.2 MIN P.PROJECTOR 6.315 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

35 DIA. 5.30 ± 0.20 P.PROJECTOR 5.295 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

36 ANGLE 25⁰ ~~50⁰ P.PROJECTOR 32°35' ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

37 DIM. 22.3 MAX. P.PROJECTOR 21.605 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

38 DIM. 20.25 MAX. HEIGHT GAUGE 20.18 20.21 20.17 20.19 20.16 ~~~~~~ ~~~~~~ ~~~~~~ OK

39 DIM. 20.0 MIN. P.PROJECTOR 20.131 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

40 DIA. 6.85 ~ 7.35 P.PROJECTOR 7.174 ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

41 MATERIAL SAE 1035 MTC AS PER SUPPLIER TC ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ ~~~~~~ OK

NO DENT ,SCRATCH,
42 APPEARANCE VISUAL OK OK OK OK OK ~~~~~~ ~~~~~~ ~~~~~~ OK
OFF

FINAL
Remarks JUDGEMENT
Sr. Parameter /
No. Characteristic
Specification Insp. Method Judgement
1 2 3 4 5 1 2 3

OK

Inspected By BHASKAR Reviewed By Approved By NG