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To model propulsion shafting properly the background information for shaft alignment design
must be as complete as possible. There is three categories of essential information:
Category
Pos Name
I II III
I. GENERAL
1 Ship Type and main particulars *
2 Ship Class *
3 Ship speed *
4 Maximum Continuous Rating *
5 Shaft speed at MCR *
6 Shaft speed Nmin *
7 Ship status (newbuild or under repair) *
Cause of the propulsion train realignment, if the ship is under *
8
repair
9 List of main operating conditions *
10 Assumed shaft alignment conditions *
11 Assumed shaft alignment technique *
12 Shaft alignment procedure limitations if any *
13 Other special conditions *
14 Known shafting or/and bearing failures for a ship under repair *
I II III
III. SHAFTING BEARINGS
1 Stern tube bearing
! drawing of the bearing *
! material and dimensions of the bearing bush *
! lubricator (sea water, fresh water or oil, viscosity and
*
density)
! diametric clearance *
! slope bore angle if the bearing is slope bored (angle) *
! double slope design if arranged (trumpet-form slope
*
length, angle, diametrical clearance)
! measured stern tube axis spatial position if available *
2 Permissible load or nominal pressure *
3 Thermal growth *
4 Wear down rate *
5 Thrust bearing eccentricity *
6 Is plain intermediate bearing self-adjustable? *
I II III
V. GEARBOX
1 Gearbox type *
Drawing of the output shaft specifying shaft lengths and
2 *
diameters
3 Bearing design (plain, roller, conical roller) *
4 Bearing clearance *
5 Bearing thermal growth in horizontal and vertical plane *
6 Shaft alignment acceptance criteria from the manufacturer *
7 The weight of the wheel *
8 Toothing forces in operation or gearing and tooth geometry *
NAME SUPPLIER
Engine
Engine type
MCR, kW
Engine speed at MCR, rpm
MIP (or MEP efficiency coefficient), Мpа/bar
Cylinder number
Firing order or firing angles Engine
Cylinder diameter, mm Manufacturer
Stroke, mm
Angle between banks for V-engine, degree
Connection rod length, mm or Crank/Conrod ratio %
Crank pin and journal diameter, mm
The tensile strength of crankshaft material, Mpa
Reciprocating mass, kg
Harmonic coefficients and phases table for normal mode
Mass-elastic system characteristics
Absolute and Relative damping data
The phase angle between Master and Slave engines for two engine
installations
Misfiring Mode data:
- allowable power, kW
- allowable speed, rpm
- MIP (MEP), МPа
- harmonic coefficients and phases table
NAME SUPPLIER
Damper
Type, manufacturer
Damper
2 Manufacturer
Casing part inertia, kgm
2
Inner part inertia, kgm
Actual stiffness, Nm/rad
Flexible coupling
Type, manufacturer
Flexible coupling
Inertia, kgm2 Manufacturer
Stiffness, Nm/rad
Gearbox
Type, manufacturer
Gearbox
Mass-Elastic system characteristics Manufacturer
Gear ratio
Shafting
Shafting drawings Shaft Designer
Diameter, mm
Propeller
Pitch, mm Designer
Expanded area ratio
NAME SUPPLIER
Impeller
Blade number
Vane number
Damping data
Dynamic viscosity of liquid, Pa·s
Power, kW
Shafting
Propeller
1 Diameter, blade number, pitch, expanded area ratio
2 Material
3 Mass
4 Entrained water parameters (if you have your own data) Propeller
Designer
5 Diametric and Polar inertia (if you have your own data)
6 The position of the point where hydrodynamic loads are applied
7 Propeller speed at MCR
8 Mass eccentricity and phase
9 Hydrodynamic excitation Loads (percentage of nominal thrust and torque
or absolute value) and phase (if you have your own data)
10 Damping matrix (if you have your own data)
Gearbox
1 Drawing of the output and input shafts specifying shaft lengths and
diameters, the position of bearings Gearbox
2 Manufacturer
Mass and diametric, polar inertia of the wheel, pinion
3 Mass eccentricity and phase of wheel and pinion
Flexible couplings
1 Mass, diametric and polar inertia Coupling
Manufacturer
2 Angular and radial stiffness
3 Radial and angular damping
Directly coupled engine
1 Type, power, the speed at MCR
2 MIP/MEP at MCR, mechanical efficiency, Pressure-Speed diagram
3 Bore, Stroke, conrod length, reciprocating mass Engine
4 Cylinder number, firing order Manufacturer
5 Radial harmonic excitation
6 Mass of flywheel, diametric and polar inertia
7 Flywheel unbalance parameters (mass eccentricity, phase)
8 Drawing crankshaft specifying crank lengths and diameters, the
position of bearings
9 Mass, the diametric and polar inertia of the crank
10 Crank unbalance parameters (mass eccentricity, phase)
Note: *additional initial data necessary to calculate the advanced whirling vibration
NAME SUPPLIER
Directly Coupled Diesel Engine
Engine type
MCR, kW
Engine speed at MCR, rpm
MIP (or MEP efficiency coefficient), Мpа/bar
Cylinder number
Engine
Firing order Manufacturer
Cylinder diameter, mm
Stroke, mm
Conrod length or Crank/Conrod ratio %
Diameter and length of the crankpin
Diameter and length of journal
The tensile strength of crankshaft material
The allowable bending stress of crankpin
Mass of the crank equivalent of radial inertia forces, kg
Radial harmonic coefficients and phases for normal operation
Mass-Elastic system characteristics (mass,kg; stiffness, kN/mm)
Absolute and Relative damping data, N s/mm
Misfiring Mode characteristics:
allowable power and speed, MIP(MEP)
Radial harmonic coefficients and phases for misfiring mode
The allowable axial offset of forward crankshaft end
NAME SUPPLIER
Axial clearance, mm
Mass, kg Engine
Manufacturer
Stiffness, N/m
NAME SUPPLIER
Propeller
Diameter
Number of blades
Thrust at MCR, kN
Thrust = function(rpm)
Excitation: 1-blade, 2-blade, 3-blade order (if there are customer’s value)
Gearbox
Shafting
Flexible coupling
Mass, kg Flexible coupling
manufacturer
Stiffness, N/m