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E-135 B Leakage Analysis and History

1) The document discusses the design, installation, operation, and inspection history of heat exchangers E-135 G and E-135 H at a power plant. 2) It notes that high load operations caused tube ruptures in E-135 G, which was replaced in 2010 and relocated to a bottom location. E-135 H was retubed in 2013. 3) The document outlines inspection and testing activities that have been performed on the exchangers over their operating history to monitor thickness, identify leaks, and assess remaining life.

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0% found this document useful (0 votes)
67 views1 page

E-135 B Leakage Analysis and History

1) The document discusses the design, installation, operation, and inspection history of heat exchangers E-135 G and E-135 H at a power plant. 2) It notes that high load operations caused tube ruptures in E-135 G, which was replaced in 2010 and relocated to a bottom location. E-135 H was retubed in 2013. 3) The document outlines inspection and testing activities that have been performed on the exchangers over their operating history to monitor thickness, identify leaks, and assess remaining life.

Uploaded by

ulfat
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd

E-135 B Leakage (Bottom)

G - Bundle

Exchnager health Site Installation Relocation High Load Plant Life assessment Inspection of
Design during installation / study by SSW Leak exchanger
operation based on KAMIRA leakage
erection (106.57 %) history Identification

System audit During Engineering it High load operation


Mechanical during erection it is perform for Piping is recommended by
Process considered both G caused tube to Visual
Design Design System SSW to replace Inlet rupture. Duet Acoustic
& I bundles are lines with improved Boroscopy Eye
New thickness Spare philosophy Replacment
Replacment /
baseed on History inspection philosophy
philosophy baseed on Aging Factor Sampling Regime
baseed on History
History 08 Tubes found of BFW not exist
One tube for historical data
Pluged
As per audit spring Pressure/ Reptured due to No more tubes
1967 ~ 1983 Data Sheets Temp, supports not found as Temperature Flow Rate aging found Reptured
Major design Pressure not matching Thickness monitring done in
During inspection per design shut down, found less
Improvement done by with Mechanical after leckage it is thickness than
E-135 H- Retubed in Maximum life of
Kemira as per History drawing observed that 04 recommended by SSW 2013 as spare Hydotest done in 2015 exchanger based on
tubes of E-135 G Well with in and found OK, history is 09 years
are already pluged Range As per 10 year rolling
BFW side flow paln E-135 are again Plant re-startup
During Installation of observed higher tested in 2025 done for sampling
spare bundle spring than Data sheet & leakage
Design perameters Existing line thickness and could cause
changed in 1981 data supports rectified 01 Spare available detection
is found ok in operating erosion/vibratio @ FFL adopted E-135 G Installed at FFL
sheet is not updated conditions n issues in 2010 after relocation
Understanding of at bottom location
new exchangers is 10 year rolling plan not
not aligned with based on KAMIRA
history history

As per history maximum


No thickness loss at age 09 years and
baffles location & exchanger should be
leakage location
indicates no issue FC replaced preventively in
CF from BFW side
TA-19

KF / RC

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