Professional Documents
Culture Documents
-
COEFFICIENT ON A HEATED HORIZONTAL CYLINDER OSCIL-
LATING IN WATER
Abstract approved
(Major professor)
An experimental study has been made of the local natural con-
and the test cylinder was held at approximately twenty degrees. Ob-
servations of the flow patterns around the cylinder were made using
a shadowgraph technique and a dye stream visualization,
The local heat transfer coefficient versus position data were
taken at six different conditions of frequency and amplitude. These
conditions were: (1) stationary, (2) n = 500 rpm, a = 0. 100 -inch,
(3) n = 750 rpm, a = 0. 0667 -inch, (4) n = 1000 rpm, a = 0. 100 -inch,
(5) n = 1500 rpm, a = 0. 0667 -inch, and (6) n = 1500 rpm, a = 0. 100 -
inch.
The overall cylinder results were similar to the results found
number with the shapes Fand, Roos, Cheng, and Kaye found by impos-
ing a sound field on a air -cylinder system, a difference was noted
which can be attributed to the difference in the direction of oscillation
streaming.
This study sheds some light on the mechanism causing the in-
by
A THESIS
submitted to
OREGON STATE UNIVERSITY
in partial fulfillment of
the requirements for the
degree of
MASTER OF SCIENCE
June 1965
APPROVED:
INTRODUCTION .. 1
REVIEW OF LITERATURE 3
APPARATUS 14
METHOD OF TESTING 21
CONCLUSIONS 40
BIBLIOGRAPHY 42
APPENDIX 44
Figure Page
1 Acoustic streaming around a cylinder in a sound field... 14
Table Page
1 Experimental uncertainty of typical data points 35
2 0
h Convection coefficient of heat transfer, Btu /hr -ft - F.
k Thermal conductivity, Btu /hr- ft -°F.
n Angular velocity, rpm.
Q Overall heat transfer rate from a heated horizontal cylinder,
watts.
At Temperature difference, of At = ts- too00
t
s
Temperature of cylinder surface, oF.
too Ambient fluid temperature, °F.
Greek Symbols
ß Coefficient of volumetric expansion, /oF.
p Density, lb /ft3.
µ Viscosity, lb /sec -ft.
w Circular frequency, rad /sec.
Dimensionless Groups
2 3 2
NGr Grashof number, gßp D At/p. .
INTRODUCTION
all the past investigations and the conclusions arrived at by the in-
vestigators, it becomes obvious that the situation of natural convec-
tion coupled with vibration is a very complex problem in which nu-
merous variables combine to give the results observed. It is quite
reasonable to assume that many mechanisms interact to cause the
effects observed on the heat transfer rate.
2
efficient for the test cylinder and the local convective heat transfer
coefficient at any point around the circumference of the test cylinder.
To complement this quantitative analysis, a shadowgraph arrange-
ment has been set up to determine the changes in the boundary layer
that occur as the test conditions are varied.
3
REVIEW OF LITERATURE
rate. Above this point the coefficient of heat transfer increased rap-
idly with Reynolds number. This increase was as much as 400 per-
sound field in air. These investigators noted little change in the over-
all convective heat transfer coefficient until a critical sound pressure
level was reached. Above this critical level the convective heat trans-
fer coefficient increased very rapidly with an increase in the sound
pressure level. Increases on the order of 100 percent were demon-
showed that the boundary layer was unaffected by the vibration until a
platinum wire, six inches long. The results indicated the existence
of three regions of heat transfer. At low values of vibrational inten-
sity, natural convection dominated and the results indicated the heat
transfer coefficient was independent of the oscillation. At high vi-
difference between the cylinder and water was varied between 8 and
51 degrees Fahrenheit. The maximum increase in overall heat trans-
fer coefficient was approximately 260 percent. The purpose of this
investigation was to check the effect of the gas content of the fluid on
the heat transfer coefficient. This purpose arose from previous in-
vestigations in which the increase in overall heat transfer coefficient
was attributed to cavitation. The results of Swanson's experiment
show that the gas content has no effect on the heat transfer coefficient
so the conclusion was made that cavitation had little or no effect on
varying the gas content of the fluid to determine the role cavitation
plays in increasing the overall heat transfer coefficient. The results
indicated that the gas content had a significant effect on the heat trans-
fer rate at low frequency. However, at high frequency the gas content
8
had a much smaller effect on the heat transfer rate and seemed to be
of minor importance.
The last investigation was done under conditions of frequency
which were quite different from the other investigations discussed but
streaming. The cause of increase at the lower surface was not con-
sidered by these investigators.
3. Deaver, Penney, and Jefferson (2) attribute the increase in
the heat transfer coefficient in the transition zone between the natural
and the forced convection zones to the effect of the velocity of the wire
and to the effect of the buoyancy forces in the fluid on the boundary
layer.
4. Larson (9) attributed the increases in heat transfer coeffi-
cient at low ultrasonic frequencies to cavitation alone. At higher
frequencies other effects which could not be isolated made explana-
tion of his observations impossible.
From these explanations of the cause of the increase in the heat
transfer coefficient, it can be seen that the mechanism causing the
the work of Fand, Roos, Cheng, and Kaye (6) and Sprott, Holman,
were made that the previous investigations did not contradict each
other, but were the same phenomenon behaving under varying condi-
tions. As an example, Schlichting's investigation resulted in the pat-
tern shown in Figure 1 with the inner vortex so small that it was not
is oscillated.
Since the present study is concerned with the local heat transfer
is given in Figure 2. Two curves are shown; one for the fluid sta-
tionary and one with the fluid subjected to a sound field.
The shape of the distribution of the heat transfer coefficient in
natural convection is verified by E. R. G. Eckert and E. E. Soehngen
Eckert and E. Soehngen in their paper (4, p. 343 -7) show the local
distribution at Reynolds numbers from 20 to 500. This Reynolds num-
ber was determined by using the average Nusselt number evaluated
from the interferograms taken during the investigation. Eckert and
Drake (3, p. 241) show the experimental results of E. Schmidt and
K. Wenner in which they experimentally determined the distribution
of heat transfer coefficient over a range of Reynolds number of 39, 800
to 426, 000. The shapes these investigators found were similar to the
shapes shown in Figure 4 which Eckert and Drake (3, p. 240) report
as the results of the study by M. ten Bosch for Reynolds numbers of
4, 000 and 20, 000.
direction of
oscillation
1
a With sound
o Without sound
210° 160
0°
180°
NGr = 4Z050
O°
II direction
of flow
APPARATUS
ter." (16) The reader is referred to his work for a detailed descrip-
tion of the apparatus. Figures 5 and 6 show the assembled apparatus
without instrumentation.
The test cylinder, shown in Figures 7 and 8, was constructed
out of aluminum. It was one and three - eighths inches in diameter and
seven inches long. The cylinder actually consisted of two distinct
parts, the test section and the main cylinder. The test section was
three - eighths inch wide and three inches long and was placed in the
main cylinder at the surface. The two sections were independently
-
4!'y,
J ti
,
i
..
1 4
4
.
i
r.r.
eÿ..24 r ..
`l
o
HTr Ar
'
esib
41171.7.1
-- -=
d
Figure 7. The test cylinder with support system and
spare test section.
.
o
t!
.
f
,
Figure 8. The test cylinder in operating position.
21
METHOD OF TESTING
and 1, 000 rpm groups of 0. 100 -inch amplitude. All data were taken
at a temperature difference between the cylinder and water of twenty
degrees Fahrenheit.
The testing was done in two separate sets. The first set in-
cluded all the data taken at the 0. 100-inch amplitude and the station-
ary group while the second set consisted of the data taken at 0.0667-
inch amplitude. The data were taken in these sets due to the difficulty
of changing the amplitude. When the variable eccentric was adjusted
to a given amplitude, it was convenient to maintain this amplitude
ning at the top with position one and ending at the bottom with position
To begin a data run, the oscillation frequency for the run was
set on a strobotac and the voltage input to the drive motor was regu-
lated until the frequency of oscillation of the cylinder matched the
frequency of the strobotac. The frequency of oscillation was period-
ically checked and adjusted if necessary throughout the run to ensure
constant frequency. The next step consisted of balancing the power
input to both heaters to maintain the desired temperature difference
between the water and the cylinder and between the water and
the test section. To do this, the temperature difference was deter-
mined with the power levels set at an arbitrary value. The power
equilibrium state had been reached between the cylinder and water.
After this waiting period, the data were recorded and the next run
was started. The data recorded for each run consisted of the posi-
tion, the eight thermocouple voltages, the power to the cylinder, the
At the end of the data runs for each set, numerous runs were
ferred heat to the surrounding test cylinder. This caused the temper-
ature distribution around the circumference of the cylinder at the mid-
point to be higher than the temperature distribution found at other
points along the length of the test cylinder. It is probable that this
error in measuring the temperature difference could cause an error
in computing the Nusselt number of up to 15 percent.
Another source of discrepancy could be due to variations in the
experimental conditions between the present setup and the setup used
in gathering the data for the McAdam's correlation. In the present
The shape of all the curves is quite similar, although the curves are
mated an error in Nusselt number due to heat loss through the end
caps up to 23 percent. If the Nusselt numbers in both Swanson's
investigation and the present investigation were thus corrected, the
resulting data would give almost the same curve. In observing the
results of Martinelli and Boelter's work, it must be noted that the
Prandtl number was assumed by Swanson when the curve shown in
Figure 9 was drawn. These values of Prandtl number could be in-
accurate enough to account for the discrepancy between the results
of the present investigation and that of Martinelli and Boelter. The
curve of the data indicates that in the region of low oscillation the
heat transfer coefficient is unaffected by oscillation. This is the
conclusion made by most of the previous investigators and can be
deduced from the trend in the present investigation.
are values which have been corrected from the original calculations.
These values have been changed so that the average local Nusselt
number equals the Nusselt number for the full cylinder. Table 2
27
Nusselt number and the average used to present the data in Figure
10. This difference is attributed to heat loss from the test section
to the test cylinder. Since more power is supplied to the test section
when this heat loss occurs, an artificially high value of Nusselt num-
4. 9 x 106, while both Fand, Roos, Cheng, and Kaye; and Eckert and
used in the present study, the natural convection flow was approaching
the turbulent region which begins about 108 according to Kreith (8, p.
which was well within the laminar flow region. The difference in the
type of flow could account for the discrepancy between the distribu-
tions shown.
An interesting characteristic of the experimental data at the
stationary condition in this investigation (Figure 10, curve a) is the
Figure 10, it can be seen this is the case. The shapes of the corres-
ponding curves are very nearly the same. While in general the
shapes are similar, the results for the higher frequency, lower am-
plitude distributions show a slightly greater drop in Nusselt number
at the bottom. Another discrepancy occurs between Figure 10, curve
b and c. The results in curve c are about 7 1/2 percent below the re-
sults in curve b. This may be due to differences in the flow patterns
caused by the cylinder supports at the different oscillation frequen-
cies.
The curve shapes of Figure 10, curves b, c, d, and e are all
b, c, d, and e in that the curve does not show the large variation in
Nusselt number between positions six and seven. It seems the distri-
bution has smoothed out around the circumference. This indicates a
transition exists in the shape of the distribution between the Reynolds
number of 6, 000 and 9, 000.
Roos, Cheng, and Kaye's work was horizontal while the oscillation
was vertical in the present study. Fand, Roos, Cheng and Kaye at-
dye stream followed when injected into the water near the cylinder.
convection, (b) 1, 000 rpm without natural convection, (c) 1, 500 rpm
without natural convection, (d) 500 rpm with natural convection, (e)
1, 000 rpm with natural convection, and (f) 1, 500 rpm with natural
convection. The first three conditions should give flows similar to
those found in acoustic streaming investigations since this is what
is occurring. Comparing conditions a, b, and c with the pattern
small that it was not observable. The same argument used here
leads to agreement in the results. It is important to note that the
acoustic streaming flow for the 1, 500 rpm condition, Figure 12 c,
the cylinder to the top and bottom. This flow pattern causes cool
drops and less heat is transferred to the fluid. This causes the de-
crease in the Nusselt number along the upper surface and near the
bottom. At the top and bottom the flow patterns converge causing a
build up in boundary layer thickness which in turn causes the value
The author believes the flow patern on the bottom half of the
indicates that a different flow pattern occurs than the ones just dis-
cussed. The pattern observed indicates acoustic streaming flow is
the major flow and the natural convection flow has little effect. The
results shown in Figure 12 f indicate this flow pattern is occurring
since no decrease in the Nusselt number along the upper surface is
evident as in the lower intensity runs. The flow pattern indicated
that a vortex may develop which would explain somewhat the constant
34
fluid flowing along the surface as a result of the vortex. The drop in
Nusselt number between positions 8 and 9 and the continued drop from
TABLE 1
54 t. c. * 19. 7 -- 5. 03x106 4. 1 4. 4
t. s. ,x 11.. Z -- 5. 03x106 6. 8 4. 4
87 t. c. 58. 0 9, 050 5. 04x106 3. 1 4. 0 4. 4
t. s. 54. 2 9, 050 5. 04x10 5. 5 4. 0 4. 4
TABLE 2
0 -- 19.6 0
30
25-
N 20-
Nu Swanson (16 - 26)
N 3
15-
IO
9
-- Test Cylinder Data NGrNPr = 5x106
1x10 2 3 4 5 6 7 8 9 1x103 2 3 4 5 6 7 8 9 10
NRe
direction of
3 oscillation
Ah
*Pt'
f
doist..4.141* ,
. -
iØ,':-, ._uR_
e b
70
!0
\.: ,.
Ìr.,.
í
,.
.
. l
10
_ !2 il
rl
rn
ilw
î
r
a b c
IJ
! ,
i
r
+ J
{
d e f
n = 1, 000 rpm n = 1500 rpm n = 1500 rpm
a = 0. 1000 in. a = 0. 0667 in. a = 0. 1000 in.
NRe = 5, 980 NRe = 6, 210 NRe :: 9, 000
denotes turbulence
Figure 12.
(-5
Flow patterns due to acoustic streaming and the
combination of acoustic streaming and natural
convection flow.
40
CONCLUSIONS
290 percent while the value 90 degrees from the top was increased
230 percent and the value at the bottom was increased 72 percent.
2. The distribution of the heat transfer coefficient undergoes
a change between the oscillation Reynolds numbers of 0 and 3, 000
and between 6, 000 and 9, 000. Between 3, 000 and 6, 000 the shape of
study indicate that an elaborate study into this area could produce
very valuable results. The general shape of the heat transfer co-
efficient distribution could have been predicted from the results of
the simple flow visualization used in this investigation.
42
BIBLIOGRAPHY
main cylinder, the test section, and the end caps. These parts are
shown in detail drawings in Figures 13, 14, 15, and 16. The material
for the main cylinder consisted of a one and three- eighths -inch diam-
eter bar of 2024 aluminum. A five - eighths -inch diameter hole was
drilled in the bar to hold the CL404 Chromalox heater. This hole was
offset three -sixteenths of an inch from the center of the bar to allow
more room for the test section. The slot for the test section was
milled in the surface and the ends of the slot were filled with fiber
glass resin to leave a rectangular slot one -half -inch wide, seven-
sixteenths -inch deep, and three inches long. A three -sixteenth -inch
hole was then drilled from the end of the bar to the test section slot
for the test section leads. Provisions were made for the thermo-
couples by milling one - sixteenth -inch wide slots along the surface of
the bar for half the length of the bar. The thermocouple leads were
placed in these slots and then the slots were filled with Devcon plas-
tic aluminum. The thermocouples near the test section slot were
placed by drilling holes from the surface of the cylinder into the
test slot. The leads were then run through the hole drilled for the
test section leads. The holes drilled for the thermocouples were
45
The test section was machined from aluminum flat stock ac-
cording to the detail drawing shown in Figure 14. After the machin-
ing operation, two one - sixteenth -inch holes were drilled to accom-
the winding of the test section heater. The heating element consisted
of approximately thirteen feet of No. 31 gage cupron varnish insulated
wire wound in the slot on the test section. The first several attempts
at winding the heater failed when the thin insulation coating on the
wire was damaged and the heater grounded to the aluminum. To help
alleviate the problem of the wire short circuiting to the aluminum test
section, electrical insulating varnish was used to coat the surface of
the heater slot. This varnish was baked in an oven at 220 degrees
F to give a hard surface. The wire was then wound on the test section
with electrical varnish painted into the slot periodically to insure good
thermal contact between wires in the heater and the aluminum test
section. When the winding was completed, the test section was baked
for twenty -four hours in an oven at 220 degrees F to dry the varnish.
46
This procedure, while successful, was not the best because the solv-
ent in the electrical varnish vaporized and caused holes to form in the
varnish on the surface of the slot. This surface varnish was carefully
removed and another coat of varnish was applied and baked. When the
varnish was dry, plastic aluminum was placed in the slot to fill it.
To insulate the test section from the main cylinder, strips of
bakelite were placed along the edges and ends of the test section.
The strips were attached to the test section using fiber glass resin.
the test cylinder with the fiber glass resin. With these precautions
taken, the test section was ready to be placed in the main cylinder.
To insulate the bottom of the test section from the main cylinder,
Monsanto Corporation's Santocel A insulation was placed in the test
section slot forming a bed to place the test section on. The test sec-
tion leads were carefully placed in the hole drilled for them, then
fiber glass resin was painted on the test section edges and on the
mating surface in the test section slot. The test section was slipped
into place and the wires were carefully pulled through to the end of
47
the main cylinder. This was allowed to dry and then the test section
To minimize heat loss through the ends of the cylinder, 1/8 -inch
bakelite washers were constructed to fit between the cylinder and the
end caps. The test cylinder construction was completed by applying
fiber glass resin to the surface of the bakelite spacers and placing
the end caps in place.
The wiring in the test cylinder was checked to insure that no
short circuits had occurred and that no wires had been broken. The
test cylinder was then placed in a lathe and polished with several
grades of emery cloth to give a smooth surface finish.
The test cylinder operated well until the cylinder was allowed to
u.0
3/0
1-
5/8s Dia,Drcll
1/2
Bu
L J3'
Slots for
thermocouples
21
l'
11
3"
I owl
-
Figure 14. Detail of test section.
4 ' Ì6NF
.ól0big.
ill
09999991
TABULATION OF RESULTS
STATIONARY
54 t. c. 1 19. 7 5. 03 63. 2
t. s. 11. 2 5.03 63.2
53 t. c. 2 19.7 5. 06 63.2
t. s. 13. 4 5. 13 63. 3
52 t. c. 3 19. 5 5. 07 63. 1
t. s. 15. 0 5. 07 63. 1
42 t. c. 4 19. 9 5. 06 63. 2
t. s. 19. 1 5. 06 63. 2
38 t. c. 5 19. 1 4. 53 60. 8
t. s. 17.7 4. 45 60.7
34 t. c. 6 19.4 4. 97 62.4
t. s. 20.7 5.02 62.5
30 t. c. 7 19. 8 5. 07 63. 1
t. s. 21. 9 5. 07 63. 1
Mean
Run No. Position NNu 6 Temp. °F
NRe NGrNPrx10
Mean
Temp. of
6
Run No. Position NNu
NRe NGrNPrx10
n = 750RPM - a = 0. 0667-inch
124 t. c. 8 28. 3 3, 150 5. 92 66.4
t. s. 36. 9 3, 150 5. 84 66. 3
126 t. c. 9 27. 9 3, 150 5. 99 66. 3
t. s. 33. 7 3, 150 6. 29 66. 7
128 t. c. 10 28. 2 3, 125 5. 86 65. 8
t. s. 27. 6 3, 125 5. 91 65. 9
130 t. c. 11 28. 5 3, 100 5. 53 65. 1
Check points
143 t. c. 11 28. 8 3, 125 5. 74 65. 7
t. s. 22. 2 3, 125 5. 77 65. 7.
142 t. c. 12 28. 6 3, 140 5. 84 66. 0
t. s. 16. 0 3, 140 5. 81 66. 0
140 t. c. 13 29. 8 3, 100 5.42 65. 2
t. s. 19. 4 3, 100 5. 52 65. 4
n = 1000RPM - a = 0. 1005-inch
50 t. c. 1 45. 8 6, 220 5. 67 65. 3
t. s. 37. 4 6, 220 5.48 65. 1
-6 Mean
Run No. Position NNu NRe
Temp. °F
NGrNPrx10
n = 1000RPM - a = 0. 1005-inch
76 t. c. 8 45. 9 5, 800 4. 51 60. 6
t. s. 56. 9 5, 800 4. 22 60. 1
80 t. c. 9 46. 3 5, 810 4. 52 60. 7
t. s. 54. 3 5, 810 4. 60 60. 8
83 t. c. 10 46. 0 5, 910 4. 74 61. 8
t. s. 47.7 5, 910 4. 89 62. 0
86 t. c. 11 45. 6 5, 980 4. 95 62. 7
t. s. 45. 6 5, 980 4. 95 62. 7
89 t. c. 12 46. 0 6, 010 5. 16 63. 0
t. s. 39.3 6, 010 5. 27 63.1
92 t. c. 13 46. 8 6, 030 5. 15 63. 2
t. s. - 34.7 6, 030 5. 15 63. 2
Check points
97 t. c. 11 46. 3 6, 060 5. 23 63. 4
t. s. 38. 4 6, 060 5.40 63.6
58 t. c. 7 47. 6 6, 170 5. 47 64. 8
t. s. 57. 5 6, 170 5. 47 64. 8
104 t. c. 6 46. 9 6, 020 5. 06 63. 1
t. s. 61. 2 6, 020 5. 06 63. 1
106 t. c. 5 46. 7 6, 050 5. 11 63. 3
t. s. 49. 1 6, 050 5. 21 63. 4
108 t. c. 4 46. 7 6, 070 5. 21 63. 7
t. s. 46. 0 6, 070 5. 30 63. 8
46 t. c. 3 47. 8 6, 120 5. 35 64. 4
t. s. 44. 7 6, 120 5. 29 64. 3
48 t. c. 2 47. 1 6, 220 5. 62 65. 5
t. s. 38. 2 6, 220 5. 72 65.7
95 t. c. 13 46. 9 6, 010 5. 02 62. 9
t. s, 35. 3 6, 010 5. 02 62. 9
n = 1500RPM - a = 0. 0667-inch
111 t. c. 1 45. 9 6, 130 5. 49 64. 4
t. s. 33. 2 6, 130 5. 42 64. 3
113 t. c. 2 45.7 6, 140 5. 57 64. 5
t. s. 35. 6 6, 140 5. 32 64. 2
55
6
Mean
Run No. Position NNu Temp. °F
u NRe NGrNPrx10
-6 Mean
Run No. Position NNu Temp. °F
NRe NGrNPrx10
Check points
98 t. c. 12 60. 0 9, 090 4. 97 63. 4
t. s. 44. 7 9, 090 5. 13 63. 6
99 t. c. 11 58. 3 9, 150 5. 27 63. 8
t. s. 55. 2 9, 150 5. 13 63. 6
101 t. c. 10 56. 3 9, 150 5. 36 63. 9
t. s. 57. 1 9, 150 5. 16 63. 7
103 t. c. 9 60. 2 9, 090 4. 99 63. 4
t. s. 62. 0 9, 090 5. 13 63. 6
105 t. c. 7 59. 6 9, 090 5. 19 63. 6
t. s. 71. 0 9, 090 5. 23 63. 7
107 t. c. 6 59. 3 9, 090 5. 10 63. 4
t. s. 71. 8 9, 090 5. 17 63. 5
96 t. c. 13 56. 7 9, 030 5. 08 63. 0
t. s. 38. 2 9, 030 5. 06 63. 0
57
SAMPLE CALCULATIONS
ture for the run and are taken from Kreith (8, p. .537).
Calculate NNu
NNu = hD /k
u
D = 0.113ft
k = 0. 3415 Btu /hr ft °F
h must be evaluated
h = Q /ADt
(0. 583)ft2(20. 3) °F
NPr = Cppik
P
= 7.79 from Kreith (8, p. 537)
= 4.78x106
Calculate NRe:
NRe = Dawp /4- 24
w = (1500 rpm)(2rr /rev)(1 min /60 sec)
= 8,870
59
DESCRIPTION OF EQUIPMENT
8. Power supply for arc lamp - George W. Gates & Company, Inc. ,
12. Electric motor, d -c - Albertson & Company Inc. - Serial No. 98.