Product Demand Safety Stock ChangeoverCost

Week P-Head H-Head P-Head H-Head

1 55 38 44 30.4
2 55 38 44 30.4 ProductionCost
3 44 30 35.2 24 WeeklyInvRate
4 0 0 0 0 WeeklyInvCost
5 45 48 36 38.4 BegInv
6 45 48 36 38.4 MaxWeeklyRate
7 36 58 28.8 46.4
8 35 57 28 45.6
9 35 58
 500

P-Head H-Head
225 310
0.00375 0.00375
0.84375 1.1625
125 143
100 80
 Decision Variables
Week P-Head H-Head Inv. P Inv. H setup Changeover
0 125 143 1
1 0 0 70 105 1 0
2 29 0 44 67 1 0
3 1.421E-14 49.4 0 86.4 0 1
4 96 4.117E-14 96 86.4 1 1
5 100 0 151 38.4 1 0
6 5.92E-14 56 106 46.4 0 1
7 0 57.2 70 45.6 0 0
8 1.225E-13 69.4 35 58 0 0
9

Objective Function
Total Cost 125147.5

Constraints
Production Capacity Inflow = Outflow Changeover
Week P-Head H-Head P-Head H-Head P-Head H-Head
1 100 0 55 38 55 38 0
2 100 0 55 38 55 38 0
3 0 80 44 30 44 30 -1
4 100 0 0 0 0 0 1
5 100 0 45 48 45 48 0
6 0 80 45 48 45 48 -1
7 0 80 36 58 36 58 0
8 0 80 35 57 35 57 0
9
 P-Head H-Head Total
ProductionCost 50625 71920 122545
InventoryCost 482.625 619.845 1102.47
ChangeoverCost 1500

Changeover Safety Stock

P-Head H-Head
0
0 44 30.4
1 35.2 24
-1 0 0
0 36 38.4
1 36 38.4
0 28.8 46.4
0 28 45.6
35 58
Microsoft Excel 16.0 Answer Report
Worksheet: [OR Assignment.xlsx]LPP
Report Created: 22-12-2019 00:08:55
Result: Solver found an integer solution within tolerance. All Constraints are satisfied.
Solver Engine
Engine: Simplex LP
Solution Time: 0.094 Seconds.
Iterations: 14 Subproblems: 14
Solver Options
Max Time Unlimited, Iterations Unlimited, Precision 0.000001, Use Automatic Scaling
Max Subproblems Unlimited, Max Integer Sols Unlimited, Integer Tolerance 1%, Assume NonNegative

Objective Cell (Min)

Cell Name Original Value Final Value
$C$16 Total Cost P-Head 0 125147.47

Variable Cells
Cell Name Original Value Final Value Integer
$C$5 P-Head 0 0 Contin
$D$5 H-Head 0 0 Contin
$C$6 P-Head 0 29 Contin
$D$6 H-Head 0 0 Contin
$C$7 P-Head 0 1.4210855E-14 Contin
$D$7 H-Head 0 49.4 Contin
$C$8 P-Head 0 96 Contin
$D$8 H-Head 0 4.116707E-14 Contin
$C$9 P-Head 0 100 Contin
$D$9 H-Head 0 0 Contin
$C$10 P-Head 0 5.9197092E-14 Contin
$D$10 H-Head 0 56 Contin
$C$11 P-Head 0 0 Contin
$D$11 H-Head 0 57.2 Contin
$C$12 P-Head 0 1.2249091E-13 Contin
$D$12 H-Head 0 69.4 Contin
$E$5 Inv. P 0 70 Contin
$F$5 Inv. H 0 105 Contin
$E$6 Inv. P 0 44 Contin
$F$6 Inv. H 0 67 Contin
$E$7 Inv. P 0 0 Contin
$F$7 Inv. H 0 86.4 Contin
$E$8 Inv. P 0 96 Contin
$F$8 Inv. H 0 86.4 Contin
$E$9 Inv. P 0 151 Contin
$F$9 Inv. H 0 38.4 Contin
$E$10 Inv. P 0 106 Contin
 $F$10 Inv. H 0 46.4 Contin
$E$11 Inv. P 0 70 Contin
$F$11 Inv. H 0 45.6 Contin
$E$12 Inv. P 0 35 Contin
$F$12 Inv. H 0 58 Contin
$G$5 setup 0 1 Binary
$G$6 setup 0 1 Binary
$G$7 setup 0 0 Binary
$G$8 setup 0 1 Binary
$G$9 setup 0 1 Binary
$G$10 setup 0 0 Binary
$G$11 setup 0 0 Binary
$G$12 setup 0 0 Binary
$H$5 Changeover 0 0 Binary
$H$6 Changeover 0 0 Binary
$H$7 Changeover 0 1 Binary
$H$8 Changeover 0 1 Binary
$H$9 Changeover 0 0 Binary
$H$10 Changeover 0 1 Binary
$H$11 Changeover 0 0 Binary
$H$12 Changeover 0 0 Binary

Constraints
Cell Name Cell Value Formula Status Slack
$H$5 Changeover 0 $H$5>=$I$21 Binding 0
$H$6 Changeover 0 $H$6>=$I$22 Binding 0
$H$7 Changeover 1 $H$7>=$I$23 Not Binding 2
$H$8 Changeover 1 $H$8>=$I$24 Binding 0
$H$9 Changeover 0 $H$9>=$I$25 Binding 0
$H$10 Changeover 1 $H$10>=$I$26 Not Binding 2
$H$11 Changeover 0 $H$11>=$I$27 Binding 0
$H$12 Changeover 0 $H$12>=$I$28 Binding 0
$H$5 Changeover 0 $H$5>=$J$21 Binding 0
$H$6 Changeover 0 $H$6>=$J$22 Binding 0
$H$7 Changeover 1 $H$7>=$J$23 Binding 0
$H$8 Changeover 1 $H$8>=$J$24 Not Binding 2
$H$9 Changeover 0 $H$9>=$J$25 Binding 0
$H$10 Changeover 1 $H$10>=$J$26 Binding 0
$H$11 Changeover 0 $H$11>=$J$27 Binding 0
$H$12 Changeover 0 $H$12>=$J$28 Binding 0
$E$21 P-Head 55 $E$21=$G$21 Binding 0
$F$21 H-Head 38 $F$21=$H$21 Binding 0
$E$22 P-Head 55 $E$22=$G$22 Binding 0
$F$22 H-Head 38 $F$22=$H$22 Binding 0
$E$23 P-Head 44 $E$23=$G$23 Binding 0
$F$23 H-Head 30 $F$23=$H$23 Binding 0
$E$24 P-Head 0 $E$24=$G$24 Binding 0
$F$24 H-Head 0 $F$24=$H$24 Binding 0
$E$25 P-Head 45 $E$25=$G$25 Binding 0
$F$25 H-Head 48 $F$25=$H$25 Binding 0
$E$26 P-Head 45 $E$26=$G$26 Binding 0
$F$26 H-Head 48 $F$26=$H$26 Binding 0
$E$27 P-Head 36 $E$27=$G$27 Binding 0
$F$27 H-Head 58 $F$27=$H$27 Binding 0
$E$28 P-Head 35 $E$28=$G$28 Binding 0
$F$28 H-Head 57 $F$28=$H$28 Binding 0
$C$5 P-Head 0 $C$5<=$C$21 Not Binding 100
$D$5 H-Head 0 $D$5<=$D$21 Binding 0
$C$6 P-Head 29 $C$6<=$C$22 Not Binding 71
$D$6 H-Head 0 $D$6<=$D$22 Binding 0
$C$7 P-Head 1.4210855E-14 $C$7<=$C$23 Binding 0
$D$7 H-Head 49.4 $D$7<=$D$23 Not Binding 30.6
$C$8 P-Head 96 $C$8<=$C$24 Not Binding 4
$D$8 H-Head 4.116707E-14 $D$8<=$D$24 Binding 0
$C$9 P-Head 100 $C$9<=$C$25 Binding 0
$D$9 H-Head 0 $D$9<=$D$25 Binding 0
$C$10 P-Head 5.9197092E-14 $C$10<=$C$26 Binding 0
$D$10 H-Head 56 $D$10<=$D$26 Not Binding 24
$C$11 P-Head 0 $C$11<=$C$27 Binding 0
$D$11 H-Head 57.2 $D$11<=$D$27 Not Binding 22.8
$C$12 P-Head 1.2249091E-13 $C$12<=$C$28 Binding 0
$D$12 H-Head 69.4 $D$12<=$D$28 Not Binding 10.6
$E$5 Inv. P 70 $E$5>=$K$22 Not Binding 26
$F$5 Inv. H 105 $F$5>=$L$22 Not Binding 74.6
$E$6 Inv. P 44 $E$6>=$K$23 Not Binding 8.8
$F$6 Inv. H 67 $F$6>=$L$23 Not Binding 43
$E$7 Inv. P 0 $E$7>=$K$24 Binding 0
$F$7 Inv. H 86.4 $F$7>=$L$24 Not Binding 86.4
$E$8 Inv. P 96 $E$8>=$K$25 Not Binding 60
$F$8 Inv. H 86.4 $F$8>=$L$25 Not Binding 48
$E$9 Inv. P 151 $E$9>=$K$26 Not Binding 115
$F$9 Inv. H 38.4 $F$9>=$L$26 Binding 0
$E$10 Inv. P 106 $E$10>=$K$27 Not Binding 77.2
$F$10 Inv. H 46.4 $F$10>=$L$27 Binding 0
$E$11 Inv. P 70 $E$11>=$K$28 Not Binding 42
$F$11 Inv. H 45.6 $F$11>=$L$28 Binding 0
$E$12 Inv. P 35 $E$12>=$K$29 Binding 0
$F$12 Inv. H 58 $F$12>=$L$29 Binding 0
$C$5 P-Head 0 $C$5>=0 Binding 0
$D$5 H-Head 0 $D$5>=0 Binding 0
$C$6 P-Head 29 $C$6>=0 Not Binding 29
$D$6 H-Head 0 $D$6>=0 Binding 0
$C$7 P-Head 1.4210855E-14 $C$7>=0 Binding 0
$D$7 H-Head 49.4 $D$7>=0 Not Binding 49.4
$C$8 P-Head 96 $C$8>=0 Not Binding 96
$D$8 H-Head 4.116707E-14 $D$8>=0 Binding 0
$C$9 P-Head 100 $C$9>=0 Not Binding 100
$D$9 H-Head 0 $D$9>=0 Binding 0
$C$10 P-Head 5.9197092E-14 $C$10>=0 Binding 0
$D$10 H-Head 56 $D$10>=0 Not Binding 56
$C$11 P-Head 0 $C$11>=0 Binding 0
$D$11 H-Head 57.2 $D$11>=0 Not Binding 57.2
$C$12 P-Head 1.2249091E-13 $C$12>=0 Binding 0
$D$12 H-Head 69.4 $D$12>=0 Not Binding 69.4
$H$5:$H$12=Binary
$G$5:$G$12=Binary