STATISCHE BERECHNUNG

STRUCTURAL ANALYSIS

Bauherr MINISTRY OF TRANSPORT

Client STUDY AND DESIGN DEPARTMENT

Bauort Königreich Saudi Arabien

Place KINGDOM OF SAUDI ARABIA

Objekt Al-Kharj Bridge

Object

Thema Vorspannung Brückenüberbau

Subject Post-tensioning of superstructure deck

Inhalt Spannprotokolle
Contents PRESTRESSING RECORDS

DYWIDAG-SYSTEMS INTERNATIONAL GmbH

Post-tensioning Systems-Special Construction Methods

P.O. Box 1554 Tel.: 089/309050-0 Siemensstr. 8

D-85705 Unterschleißheim Telefax: 089/309050-114 85705 Unterschleißheim-Lohhof
Germany

Datum/Date Unterschrift/Signature Nr./No. 0925200-WAL0079-202-0

gerechnet 2009-Sep.-06 Engemann, T. Teil II

calculated Part

Grp.-Leiter 2009-Sep.-06 Engemann, T. Seiten 12

Sec.-Leader Pages

Abtlg.-Leiter 2009-Sep.-07 von Waldow, K. Nachtrag

Head of Dept. Supplement

Rev. 0: 2009-Sep.-06; first issue

Die Zeichnung, die zugehörigen Anlagen, Beschreibungen, Berechnungen usw. und ihr Inhalt sind unser geistiges Eigentum. Sie dürfen nicht
ohne unsere Genehmigung vervielfätigt , unbefugten Dritten zur Einsicht überlassen werden oder sonstwie mitgeteilt oder zu anderen
Zwecken, als sie dem Empfänger anvertraut sind, benützt werden. Sie sind auf Verlangen zurückzugeben.
With regard to all drawings, annexes, descriptions, calculations etc. and their contents, the intellectual property remains with us. They may
not be duplicated or reproduced nor be shown or disclosed to unauthorized persons nor be used for purposes other than those for
which they were supplied to the recipient without our prior written approval. They are to be returned on demand.

1
 Al-Kharj Bridge

Prestressing Records
___________________

Item Content Page

1. General Instructions 3
1.1 Concrete 3
1.2 DYWIDAG Strand Tendons 3
1.3 Data of Tensioning Jacks 4
1.4 Pressure in Jacks 4
2. Sequence of Prestressing 4
3. Stressing Records 5-12

2
1. General Instructions

Concrete
- Minimum characteristic strength fc’ (cylinder) = 34,30 N/mm²
(350 kg/cm²)
- Modulus of elasticity EC of concrete
at the time of prestressing = 29620 N/mm²

- Minimum characteristic strength fci’ (cylinder) for full = 34,30 N/mm²

prestressing (Concrete to be at least 10 days old) (350 kg/cm²)

1.2 DYWIDAG Strand Tendons

- Used tendon types

30 Nos. 19 x 15,24 mm, type 6819 - 19

- Ultimate tensile strength: 1862 N/mm²

These tendons will be prestressed acc. to gauge pressure including friction of

jack (column 13 - 15 of „stressing values“).

Measurement of tendon elongation is required for control of prestressing force along

the tendon and of calculated losses due to friction. Tendon elongation respectively
stroke of tensioning jack will be measured at a partial gauge pressure px = 100 bar
(column 14) and at full gauge pressure P1 (column 15) before releasing tensioning
jack. The measurement at gauge pressure 100 bar is for eliminating the mistake in
measuring the tendon-elongation due to deflection of strands before stressing.

It is not allowed to exceed the gauge pressure given in column 15 of „stressing

values“.

An additional stressing of tendon with loosening of wedges is allowed only,

provided that the additional elongation of strands is at least 15 mm, to guarantee
that the old position of wedges on strands is outside the new one.

3
1.3 Data of Tensioning Jack

Tendon type “6819-19”

Jack Type = HoZ 4000 / 250-60
Ram area „tensioning“ AK = 894,6 cm²
Jack friction (at P) f = 2,50 %
Tendon length inside the jack = 500 mm

1.4 Pressure in Jack

Tendon type “6819-19”

p 100
p= x x 100
AK 100 − f − ∆VS

100 x 100
p=Px = 0,11465 × P ( P in kN )
894,6 x (100 − 2,5)
(bar)
↑ ↑
Column 15 of Column 13 of
„Stressing Record“ „Stressing Record“

2. Sequence of Prestressing

- the tendons will be fully prestressed up to the value given in column 13 (or 15 for
gauge pressure) of „STRESSING VALUES and STRESSING RECORDS“.

1. – 30. Stressing tendons from end L (Left, Pier A1)

31. – 60. Stressing tendons from end R (Right, Pier A2)
61. Grouting of all tendon ducts after completion of all stressing

- Formwork has to be released according to structural analysis in respect to the

stressing of tendon 1 through 30.

In case that the actual achieved tendon elongations are outside the range of +/- 5 % of the
calculated tendon elongations refer to section 3 of “Calculation of tendon elongation”.
Furthermore the actual modulus of elasticity of strand must be considered and tendon
elongations/stressing records adjusted on site.

4
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 5
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

1 A1 L 90,66 525,8 0,6 7,0 3,6 536,9 17,3 554,2 3700 3819 100 438 428 0 - 554,2
31 A1 R 90,66 54,8 0,1 0 0 54,9 1,7 56,6 3700 3812 437 57 0 - 56,6
A1 Σ 591,8 Σ 610,8

2 A2 L 90,66 525,8 0,6 7,0 3,6 536,9 16,7 553,6 3700 3815 100 437 427 0 - 553,6
32 A2 R 90,66 54,8 0,1 0 0 54,9 1,6 56,5 3700 3809 437 56 0 - 56,5
A2 Σ 591,8 Σ 610,1

3 A4 L 90,66 525,8 0,6 7,0 3,6 536,9 16,1 553,0 3700 3811 100 437 426 0 - 553,0
33 A4 R 90,66 54,8 0,1 0 0 54,9 1,6 56,4 3700 3805 436 56 0 - 56,4
A4 Σ 591,8 Σ 609,5

4 A3 L 90,66 525,8 0,6 7,0 3,6 536,9 15,5 552,4 3700 3807 100 436 426 0 - 552,4
34 A3 R 90,66 54,8 0,1 0 0 54,9 1,5 56,4 3700 3801 436 56 0 - 56,4
A3 Σ 591,8 Σ 608,8

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 6
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

5 A5 L 90,66 525,8 0,6 7,0 3,6 536,9 14,9 551,8 3700 3803 100 436 425 0 - 551,8
35 A5 R 90,66 54,8 0,1 0 0 54,9 1,4 56,3 3700 3797 435 56 0 - 56,3
A5 Σ 591,8 Σ 608,2

6 A6 L 90,66 525,8 0,6 7,0 3,6 536,9 14,3 551,2 3700 3799 100 436 425 0 - 551,2
36 A6 R 90,66 54,8 0,1 0 0 54,9 1,4 56,3 3700 3793 435 56 0 - 56,3
A6 Σ 591,8 Σ 607,5

7 A8 L 90,66 525,8 0,6 7,0 3,6 536,9 13,7 550,6 3700 3795 100 435 424 0 - 550,6
37 A8 R 90,66 54,8 0,1 0 0 54,9 1,3 56,2 3700 3789 434 56 0 - 56,2
A8 Σ 591,8 Σ 606,9

8 A7 L 90,66 525,8 0,6 7,0 3,6 536,9 13,1 550,1 3700 3790 100 435 423 0 - 550,1
38 A7 R 90,66 54,8 0,1 0 0 54,9 1,3 56,2 3700 3785 434 56 0 - 56,2
A7 Σ 591,8 Σ 606,2

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 7
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

9 A9 L 90,66 525,8 0,6 7,0 3,6 536,9 12,5 549,5 3700 3786 100 434 423 0 - 549,5
39 A9 R 90,66 54,8 0,1 0 0 54,9 1,2 56,1 3700 3781 434 56 0 - 56,1
A9 Σ 591,8 Σ 605,5

10 A10 L 90,66 525,8 0,6 7,0 3,6 536,9 11,9 548,9 3700 3782 100 434 422 0 - 548,9
40 A10 R 90,66 54,8 0,1 0 0 54,9 1,2 56,0 3700 3778 433 56 0 - 56,0
A10 Σ 591,8 Σ 604,9

11 B1 L 90,66 525,8 0,6 7,0 3,6 536,9 11,3 548,3 3700 3778 100 433 422 0 - 548,3
41 B1 R 90,66 54,8 0,1 0 0 54,9 1,1 56,0 3700 3774 433 56 0 - 56,0
B1 Σ 591,8 Σ 604,2

12 B2 L 90,66 525,8 0,6 7,0 3,6 536,9 10,7 547,7 3700 3774 100 433 421 0 - 547,7
42 B2 R 90,66 54,8 0,1 0 0 54,9 1,0 55,9 3700 3770 432 56 0 - 55,9
B2 Σ 591,8 Σ 603,6

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 8
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

13 B4 L 90,66 525,8 0,6 7,0 3,6 536,9 10,1 547,1 3700 3770 100 432 420 0 - 547,1
43 B4 R 90,66 54,8 0,1 0 0 54,9 1,0 55,9 3700 3766 432 56 0 - 55,9
B4 Σ 591,8 Σ 602,9

14 B3 L 90,66 525,8 0,6 7,0 3,6 536,9 9,5 546,5 3700 3766 100 432 420 0 - 546,5
44 B3 R 90,66 54,8 0,1 0 0 54,9 0,9 55,8 3700 3762 431 56 0 - 55,8
B3 Σ 591,8 Σ 602,3

15 B5 L 90,66 525,8 0,6 7,0 3,6 536,9 8,9 545,9 3700 3762 100 431 419 0 - 545,9
45 B5 R 90,66 54,8 0,1 0 0 54,9 0,9 55,8 3700 3758 431 56 0 - 55,8
B5 Σ 591,8 Σ 601,6

16 B6 L 90,66 525,8 0,6 7,0 3,6 536,9 8,4 545,3 3700 3758 100 431 419 0 - 545,3
46 B6 R 90,66 54,8 0,1 0 0 54,9 0,8 55,7 3700 3754 430 56 0 - 55,7
B6 Σ 591,8 Σ 601,0

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 9
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

17 B8 L 90,66 525,8 0,6 7,0 3,6 536,9 7,8 544,7 3700 3753 100 430 418 0 - 544,7
47 B8 R 90,66 54,8 0,1 0 0 54,9 0,7 55,6 3700 3750 430 56 0 - 55,6
B8 Σ 591,8 Σ 600,3

18 B7 L 90,66 525,8 0,6 7,0 3,6 536,9 7,2 544,1 3700 3749 100 430 418 0 - 544,1
48 B7 R 90,66 54,8 0,1 0 0 54,9 0,7 55,6 3700 3747 430 56 0 - 55,6
B7 Σ 591,8 Σ 599,7

19 B9 L 90,66 525,8 0,6 7,0 3,6 536,9 6,6 543,5 3700 3745 100 429 417 0 - 543,5
49 B9 R 90,66 54,8 0,1 0 0 54,9 0,6 55,5 3700 3743 429 56 0 - 55,5
B9 Σ 591,8 Σ 599,0

20 B10 L 90,66 525,8 0,6 7,0 3,6 536,9 6,0 542,9 3700 3741 100 429 416 0 - 542,9
50 B10 R 90,66 54,8 0,1 0 0 54,9 0,6 55,5 3700 3739 429 55 0 - 55,5
B10 Σ 591,8 Σ 598,4

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 10
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

21 C1 L 90,66 530,5 0,6 7,0 3,6 541,7 5,4 547,1 3700 3737 100 428 419 0 - 547,1
51 C1 R 90,66 54,6 0,1 0 0 54,6 0,5 55,2 3700 3735 428 55 0 - 55,2
C1 Σ 596,3 Σ 602,2

22 C2 L 90,66 530,5 0,6 7,0 3,6 541,7 4,8 546,5 3700 3733 100 428 419 0 - 546,5
52 C2 R 90,66 54,6 0,1 0 0 54,6 0,5 55,1 3700 3731 428 55 0 - 55,1
C2 Σ 596,3 Σ 601,6

23 C4 L 90,66 530,5 0,6 7,0 3,6 541,7 4,2 545,9 3700 3729 100 427 418 0 - 545,9
53 C4 R 90,66 54,6 0,1 0 0 54,6 0,4 55,0 3700 3727 427 55 0 - 55,0
C4 Σ 596,3 Σ 600,9

24 C3 L 90,66 530,5 0,6 7,0 3,6 541,7 3,6 545,3 3700 3724 100 427 418 0 - 545,3
54 C3 R 90,66 54,6 0,1 0 0 54,6 0,3 55,0 3700 3723 427 55 0 - 55,0
C3 Σ 596,3 Σ 600,3

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 11
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

25 C5 L 90,66 530,5 0,6 7,0 3,6 541,7 3,0 544,7 3700 3720 100 427 417 0 - 544,7
55 C5 R 90,66 54,6 0,1 0 0 54,6 0,3 54,9 3700 3719 426 55 0 - 54,9
C5 Σ 596,3 Σ 599,6

26 C6 L 90,66 530,5 0,6 7,0 3,6 541,7 2,4 544,1 3700 3716 100 426 416 0 - 544,1
56 C6 R 90,66 54,6 0,1 0 0 54,6 0,2 54,9 3700 3716 426 55 0 - 54,9
C6 Σ 596,3 Σ 599,0

27 C8 L 90,66 530,5 0,6 7,0 3,6 541,7 1,8 543,5 3700 3712 100 426 416 0 - 543,5
57 C8 R 90,66 54,6 0,1 0 0 54,6 0,2 54,8 3700 3712 426 55 0 - 54,8
C8 Σ 596,3 Σ 598,3

28 C7 L 90,66 530,5 0,6 7,0 3,6 541,7 1,2 542,9 3700 3708 100 425 415 0 - 542,9
58 C7 R 90,66 54,6 0,1 0 0 54,6 0,1 54,8 3700 3708 425 55 0 - 54,8
C7 Σ 596,3 Σ 597,6

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average
DYWIDAG -
STRESSING VALUES and STRESSING RECORD page - 12
MULTISTRAND TENDONS
Structure AL-KHARJ Bridge Tendon type 6819 19 x 15,24 mm Jack type HoZ 4000/250-60 Date of stressing
Section Superstructure Cross-sect. area of tendon A z 2.660 mm2 Ram area "stressg." A k 894,6 cm2 Stressing engineer
Structural element Carriageway Required minimum concrete cylinder strength for Jack friction (at P) 2,5 %
2
Drawing No. 0925200-wal0079-101-0 full prestress 34,3 N/mm Jack no. Owner's representative
through 0925200-wal0079-106-0 Concrete shall be least 10 days old Gauge no.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Stress- Tendon Tendon Tendon Slip Elongation Elongation Stressing force Gauge pressure Strand protrusion Relieve Elongation

Partial elongation
ing se- designati length elongation specified required

Steel elongation

Addit. Concrete
specified required At At stress- At At pressure (15) Actual Required Deviation

elongation
Stressing end

Required
quence on

Reduction in
intermed. ing force pressure

Partial
shortening

shortening

elongation
within jack

protrusion
Concrete
stage

Strand

Actual
Required Actual (22)(15)/
(5)+(6)+ (12)x(11)/ (24) x [(15)- [(15)- [(23)-(24)] /
(7)+(8) (9)+(10) (9) (13) (14)] / (15) (14) (16)+(17) (19)-(20) (19)-(17) (14)] (11) (24) x 100

i l ∆ lz ∆ lb ∆ ls ∆ le ∆ lo ∆ lb' ∆l Po P px p ∆ lz lx lp lp' ∆ lN lN ∆ lt ' ∆ l' ∆l

No. m mm mm mm mm mm mm mm kN kN bar bar mm mm mm mm mm mm mm mm mm %

29 C9 L 72,23 530,5 0,6 7,0 3,6 541,7 0,6 542,3 3700 3704 100 425 415 0 - 542,3
59 C9 R 72,23 54,6 0,1 0 0 54,6 0,1 54,7 3700 3704 425 55 0 - 54,7
C9 Σ 596,3 Σ 597,0

30 C10 L 72,23 530,5 0,6 7,0 3,6 541,7 0,0 541,7 3700 3700 100 424 414 0 - 541,7
60 C10 R 72,23 54,6 0,1 0 0 54,6 0,0 54,6 3700 3700 424 55 0 - 54,6
C10 Σ 596,3 Σ 596,3

1-60 Sum Total 18084

61 Grouting of tendons

Total
All tendons shall be stressed from one stressing end - L (Left, Pier A1) or R (Right, Pier A2) only.
in Average