Training Schedule

12 August

19 August
28 August

14 August 21 August

18 August 25-26 August

1-2 Sept
TBD

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 Flexible Pipeline

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 Power Umbilical

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 Umbilical and Flexible Applications

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Wall Thickness Design, Limit
state and Buckling and Collapse
Jona Johari
Jakarta, 11 March 2014
 Introduction

FEED

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 Introduction

Primary concern determining Wall Thickness:

Limiting hoop stress induced by pressure

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 Introduction

Primary concern determining Wall Thickness:

Limiting equivalent stress

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 WT Design - Failure Modes

1. Bursting due to internal pressure

2. Hydrostatic or cross sectional collapse due to external pressure
3. Propagation buckling due to external collapse
4. Ovalisation due to combined loading between bending and
external pressure load

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 WT Design – Failure Modes

Empty

Hydrotest

Operating
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 WT Design – Failure Modes
Excessive internal pressure

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 WT Design – Failure Modes
Excessive external pressure – usually in deep water

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 WT Design – Failure Modes
Excessive external pressure – but also during installation with empty pipe case

High bending
stress

To avoid

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 WT Design – Failure Modes – Propagation
Buckling
External pressure induced propagation buckling mitigated by buckle arrestor

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 WT Design – Failure Modes – Local Buckling

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 WT Design – Failure Modes – Ovalisation

Ovalisation due to excessive bending

stress and external pressure (combined
loading)

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WT Design – Failure Modes – Combined
Loading
 WT Design – Failure Modes – Combined
Loading
Load controlled: when bending moment is overriding factor
 WT Design – Failure Modes – Combined
Loading
Displacement controlled: when compressive longitudinal (bending moment+axial
force) is overriding factor
WT Design – Failure Modes
WT Design – Design Code
WT Design – DNV OS F101 WT Spreadsheet
 WT Design – DNV OS F101 WT Spreadsheet

Nominal Nominal Fabrication Corrosion Out of Girth Weld

OD WT Tolerance Tolerance Roundness Factor
 WT Design – DNV OS F101 WT Spreadsheet

MATERIAL

Material Yield to
Fabrication
Properties Derating value Young tensile
factor
due to Modulus ratio
temperature of Poisson
yield stress and Ratio
of the ultimate
strength
WT Design – DNV OS F101 WT Spreadsheet
 WT Design – DNV OS F101 WT Spreadsheet
HEADING Nemo Inner Zone 2

OOGT Open case OS-F101 V01-03 ##

Jakarta 20/8/2009 ##
Save case
Technip
Delete case

GEOMETRY
OD [mm]: 168.30 tnom [mm]: 9.50 t fab : [%] 12.50 tcorr [mm]: 0.00 f0 [%]: 1.50 agw [-]: 0.90
MATERIAL
SMYS [MPa]: 550.0 fy,temp [MPa]: 0.0 E [MPa]: 2.00E+05 ah [-]: 0.92 afab [-]: 1.00
SMTS [MPa]: 700.0 fu,temp [MPa]: 0.0 n [-]: 0.3 Suppl. Req. U:
LOADS
p design [barg]: 276.0 @ [m]: -82.0 r design [kg/m3 ]: 870.0 ginc [-]: 1.10 Depth [m]: 82.0 Max. elevation: 0.0
p test [barg]: 390.0 @ [m]: -82.0 r test [kg/m3 ]: 1025.0 r ext : [kg/m ]: 1026.0
3
Min. elevation: 0.0
p min [barg]: 0.0 @ [m]: -82.0 r min [kg/m ]:
3 0.0
WALL THICKNESS DESIGN Calculate Burst Collapse & Propagating

Safety Class Corr.: Der.: Pmin: Code Check t req [mm]: utility [-]
HIGH Burst, op.: 6.76 0.701
p syst-test [barg]: 318.8 SYSTEM TEST Burst, sys. test: 6.71 0.696
p mill-test [barg]: 548.7 HIGH Collapse: 2.76 0.035
HIGH Prop. Buckling: 3.55 0.085
LOAD INTERACTION Calculate Load Controlled Displacement Controlled

gc [-]: 1 1.07 Condition Safety Class Corr.: Der.: Pmin: Code Check t req [mm]: utility [-]
Func. Env. LCC, comb. a:
M F &[kNm]
Moment M E [kNm]: 1.00E+02 1.50E+01 OPERATIO MEDIUM LCC, comb. b:
SF &[kN]
Axial force SE [kN]: 1.40E+03 4.00E+02 DCC, comb. a:
Strain [%]eF & eE [%]: 3.00E+00 1.00E+00 DCC, comb. b:
END OF PAGE
WT Design – DNV OS F101 WT Spreadsheet
 WT Design – DNV OS F101 WT Spreadsheet
HEADING Nemo Inner Zone 2

OOGT Open case OS-F101 V01-03 ##

Jakarta 20/8/2009 ##
Save case
Technip
Delete case

GEOMETRY
OD [mm]: 168.30 tnom [mm]: 9.50 t fab : [%] 12.50 tcorr [mm]: 0.00 f0 [%]: 1.50 agw [-]: 0.90
MATERIAL
SMYS [MPa]: 550.0 fy,temp [MPa]: 0.0 E [MPa]: 2.00E+05 ah [-]: 0.92 afab [-]: 1.00
SMTS [MPa]: 700.0 fu,temp [MPa]: 0.0 n [-]: 0.3 Suppl. Req. U:
LOADS
p design [barg]: 276.0 @ [m]: -82.0 r design [kg/m3 ]: 870.0 ginc [-]: 1.10 Depth [m]: 82.0 Max. elevation: 0.0
p test [barg]: 390.0 @ [m]: -82.0 r test [kg/m3 ]: 1025.0 r ext : [kg/m ]: 1026.0
3
Min. elevation: 0.0
p min [barg]: 0.0 @ [m]: -82.0 r min [kg/m ]:
3 0.0
WALL THICKNESS DESIGN Calculate Burst Collapse & Propagating

Safety Class Corr.: Der.: Pmin: Code Check t req [mm]: utility [-]
HIGH Burst, op.: 6.76 0.701
p syst-test [barg]: 318.8 SYSTEM TEST Burst, sys. test: 6.71 0.696
p mill-test [barg]: 548.7 HIGH Collapse: 2.76 0.035
HIGH Prop. Buckling: 3.55 0.085
LOAD INTERACTION Calculate Load Controlled Displacement Controlled

gc [-]: 1 1.07 Condition Safety Class Corr.: Der.: Pmin: Code Check t req [mm]: utility [-]
Func. Env. LCC, comb. a:
M F &[kNm]
Moment M E [kNm]: 1.00E+02 1.50E+01 OPERATIO MEDIUM LCC, comb. b:
SF &[kN]
Axial force SE [kN]: 1.40E+03 4.00E+02 DCC, comb. a:
Strain [%]eF & eE [%]: 3.00E+00 1.00E+00 DCC, comb. b:
END OF PAGE
WT Design – DNV OS F101 WT Spreadsheet
WT Design – DNV OS F101 WT Spreadsheet
WT Design – DNV OS F101 WT Spreadsheet
 External Pressure - Buckling and Collapse

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 External Pressure - Buckling and Collapse

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 External Pressure - Buckling and Collapse

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 External Pressure - Buckling and Collapse

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 External Pressure - Buckling and Collapse

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 Buckle Arrestor

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 Buckle Arrestor

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 Buckle Arrestor

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 Buckle Arrestor

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Code Compliance For Pipeline Mechanical
Design
 Offshore Pipelines:
 DNV-OS-F101 : Submarine Pipeline Systems (LRFD
approach)
 BS 8010 : Code of Practice for Pipelines Part 3 (ASD
approach)
 ANSI/ASME B31.4 : ASME Code for Pressure Piping
Systems, Liquid Petroleum Transportation (ASD)
 ANSI/ASME B31.8 : ASME Code for Pressure Piping
Systems, Gas Transmission & Distribution (ASD)
 API RP1111 : Recommended Practice for Design,
Construction, Operation & Maintenance of Offshore
Hydrocarbon Pipelines (LRFD)

 Onshore Pipelines:
 AS 2885:1 Pipelines - Gas and Liquid Petroleum (ASD)
Code Compliance For Pipeline Mechanical
Design – Allowable Stress Design
 Code Compliance For Pipeline Mechanical
Design – Allowable Stress Design

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Code Compliance For Pipeline Mechanical
Design – LRFD
 Pipeline Design Activities

Flow Pressure Wall

Assurance Containment Thickness

Route Route Route

Survey Selection Selection

Sources: http://www.offshore.technology.com, Pipelines and Risers - Yong Bai, J P Kenny

 Pipeline Design Activities

Bottom Bottom
Roughness Roughness

Shore
Stability
Approach

Sources: Pipelines and Risers - Yong Bai, J P Kenny

 Pipeline Design Activities

Pipeline Tie-in spools

Expansion & risers

Tie-in spools
Pipeline
& risers
Buckling

Sources: Pipelines and Risers - Yong Bai, J P Kenny

Pipeline Design Activities

Installation
Analysis

Accidental
Loads

Sources: Pipelines and Risers - Yong Bai

Thank you