Professional Documents
Culture Documents
FE TA - WORK PACK
ALP TURNAROUND
WORK DESCRIPTION:
DATE Harber
email=HHPQ@chevron.com
Date: 2015.01.15 17:19:17
+01'00'
vron.com Date: 2015.01.20 08:01:21
+01'00'
Work Pack No: TAK-ALP-CNS-WKP-620439-305
Field: Takula
Platform/Jacket: ALP FE TA - WORK PACK
Work order No: 620439
Visions WR/IT No: VWR-60924 / 60693
MOC No: N/A
Work Description: WLI# 3.05 -Replace piping in kind
Index
1 Front Page X
2 Index X
6 Equipment Requirements X
e. Isometric X
8 Photographs Marked-up X
Pre-Task Requirements
Work Permits
General Work: Hot Work: Open Hole: Confined Space: Lockout/Tag out: Others:
Yes X Yes X Yes Yes Yes X
No No No X No X No
Installation Operations Phase
X Scaffolding X Blow down N/A Pre-Shutdown
X Demolition X Hydrocarbon Removal X Shut Down
X Wind Protection X Gas/Vapor Release N/A Post-Shutdown
N/A Boat X Purge/Flush N/A Others
X Spreader Bar/Slings X Process Isolation
N/A Tuggers X LOTO Marked up P&ID
X Fire Protection N/A Others
N/A Crane
Contractor
X JSA X Welders Qualification N/A Others
X WPS N/A Rigging Plan N/A Others
X PQR N/A Lifting Plan N/A Others
Resource Requirements
Total hrs
Contractor Discipline Man-power Main-hrs Comments
(Estimation)
Scaffolder Required
Scaffold Foreman Required
Scaffold Inspector Required
Mech Inspector Required
Mech Foreman Required
Pipe Fitter Required
Instrument Technician
Rigger Required
Fire Watch Required
Welder Required
Vessel Cleaning F/man
Vessel Cleaner
Painter Required
Paint Foreman Required
Helper Required
Specialist
House Keeping Required
Draftsman
Insulator
Total: 0
Work Pack No: TAK-ALP-CNS-WKP-620439-305
Field: Takula
Platform/Jacket: ALP FE TA - WORK PACK
Work order No: 620439
Visions WR/IT No: VWR-60924 / 60693
MOC No: N/A
Work Description: WLI# 3.05 -Replace piping in kind
4 1 ea. 2x1.1/2" Swage, Conc. ASTM A234 WPB, Sch Match Pipe Ble-Pse
Installation Materials
Item QTY Unit Description Stock No. PO Required
1 1 ea. 1.1/2" Spectacle Blind, 300LB RF, ASTM A-517-70
3 2 ea. 2" Gasket, 300LB RF 304SS SPWND, FLEX. GRAPH. FLEX. STYLE "CGI"
4 2 ea. 1.1/2" Gasket, 300LB RF 304SS SPWND, FLEX. GRAPH. FLEX. STYLE "CGI"
5 4 ea. 2" GASKET, 150LB RF, 304SS SPWND, FLEX GRAPH, FLEX. STYLE "CGI"
5/8x3.1/2" STUD BOLTS (2"-150LB RF) ASTM A193-B7M W/A194-2M NUTS,
6 16 ea.
PTFE
5/8x3.1/2" STUD BOLTS (2"-300LB RF) ASTM A193-B7M W/A194-2M NUTS,
7 16 ea.
PTFE
3/4x5" STUD BOLTS (1.1/2"-300LB RF) ASTM A193-B7M W/A194-2M NUTS,
8 4 ea.
PTFE
Globe Valve, 1.1/2" VGL-40N , ANSI Class 800, 2000 PSIG at 100oF, socketweld
ends, bolted bonnet, OS&Y, rising stem, plug or semi-plug disc, replaceable
9 1 ea. disc and seats; BODY AND BONNET- ASTM A105 forged carbon steel; STEM,
DISC, AND SEATS- ASTM A182-F6 11.5 to 13.5% chromium steel- Graphited non-
asbestos packing. NACE trim MR-01-75.
Isolation Materials
Item QTY Unit Description Stock No. PO Required
1 2 ea. 2" x 300# Slip blind
2 6 ea. 2" Gasket, 300LB RF 304SS SPWND, FLEX. GRAPH. FLEX. STYLE "CGI"
5/8x4.1/2" STUD BOLTS (2"-300LB RF) ASTM A193-B7M W/A194-2M
3 2 ea.
NUTS, PTFE
Work Pack No: TAK-ALP-CNS-WKP-620439-305
Field: Takula
Platform/Jacket: ALP FE TA - WORK PACK
Work order No: 620439
Visions WR/IT No: VWR-60924 / 60693
MOC No: N/A
Work Description: WLI# 3.05 -Replace piping in kind
Equipment Requirements
Description QTY Description QTY
General Equipment Hydro-test Equipment
MMA Welding Machine 2 Hydro test Pump 1
Tig Welding Machine N/A Chart Recorder 1
Air Compressor CFM 150 2 Pressure Gauges 1
Air Compressor CFM 300 N/A Pressure relief valve for Hydro Test 1
Air Compressor CFM 400 N/A
Set of Oxy & Acet Cutting Equipment 2
Cold Cut Saw 2 Lifting Equipment
Pipe Beveling Machine 1 2 Ton Chain Falls 2
Angle Grinders 4" 1 5 Ton Chain Falls N/A
Angle Grinders 7" N/A 10 Ton Chain Falls N/A
Torque Wrench 2 2 Ton Turfor N/A
Hydro torque Machine N/A 5 Ton Webbing Slings N/A
Flogging Spanners 2 3 Ton Webbing Slings 2
Fitters Tool Boxes 1 5 Ton Wire Slings N/A
Tool Container 1 3 Ton Wire Slings N/A
Tarpaulins N/A 10 Ton Wire Slings N/A
5 Ton Beam Clamps 1
10 Ton Beam N/A
Painting Equipment
Mini Blast Pot & Hoses 1
Paint Gun and Hoses 1 Scaffold Materials
Paint brush 1 TBA
Special Equipment / Others
PWHT Equipment N/A
Hot Tap Machine N/A
1'-0"
3'-6.1/4"
0'-8.1/2"
10'-4.1/2"
T-017-01
T-017-03
T-017-02
T-017-04
Visions 4
Work Request
BLOCK0-TAK
Work Event
TAK-ALP - 2014 - Turnaround
Problem Description
RT inspection revealed 66% material loss at one location, with a remaining thickness of 0.075"
Applying the default corrosion rate of 0.017" / year, this location has an expected remaining life of
0.3 years, reaching MAST at the end of June 2013
Proposed Disposition
The welding contractor to perform fabrication and testing in accordance with A6 150# CABGOC
General Piping Specification Revision 8
Work Description
- Use 2" ASTM A106 Gr. B or API 5L Gr. B Schedule 80 pipe
- Use 2" ASTM A234 WPB schedule 80 elbow, wall to match pipe
- Radiography to be carried out on all new welds
- Hydrotest to 450PSIG for a minimum of 1 hour on all new welds
Pre-Approvals
Auth. Inspector: ; Scott O'Connor (ocsc) Pre AI Sign Off: 4/25/2013
Engineering:
Pre Eng Sign Off:
Maintenance:
Pre Maint Sign Off:
Problem Description
Proposed Disposition
Work Description
Action To Date
Pre-Approvals
Auth. Inspector: Clay Morton (cqmm) Pre AI Sign Off: 3/3/2013
Engineering: Graeme Craggs(gcby) Pre Eng Sign Off: 3/6/2013
Maintenance: Pre Maint Sign Off:
Post Approvals
Auth. Inspector: Post AI Sign Off:
Inspector: Post Insp Sign Off:
Maintenance: Post Maint Sign Off:
Replace section of
line in kind (ocsc)
VWR 60924
TAG 1
Area to be wrapped
VWR 60693
Line No: 2-DH-A6-1131 Corrosion Circuit No.: ALP-CC-008-010 Report No.: TAK-ALP-RAD-8661
P & ID No: D-CAB-TAK-ALP-10-017/056 Iso No: Sheet No.: 2 of 3
Description: CLOSED DRAIN LINE Date: 23-Mar-13
Location: ALP Inspector: KWESI AMPONSAH Technician: A.GREEFF/J.BERNABE/R.CUETO
Piping Material Specification
July, 2003 Rev 8
Cabinda Gulf Oil Company Limited
ELBOWS ½”, ¾", 1" 6000# Scr’d ASTM A105 (Instruments only- see note 2)
AND 1"-1½" 6000# SW, ASTM A105 (Process Piping- see note 1)
TEES 2" & Larger Buttweld, ASTM A234 WPB, Wall to match pipe
FITTINGS UNIONS ½", ¾", 1" 6000# SW, ASTM A105
THREDOLETS ½", ¾", 1"; 6000# ASTM A105 (Instruments only- see note 2)
SOCKOLETS 1"-1½"; 6000# ASTM A105 (Process Piping- see note 1)
WELDOLETS 2" & Larger; ASTM A105, Bore to match piping
PLUGS 1" & Smaller; Solid 316SS Hex Head NPT Plugs ASTM A182-F316
Page 7 of 22
PIPING QUALITY CONTROL PLAN
CAB-PIP-PLN-FE-00001-00 Rev B02
FE CONSTRUCTION
Facility: Takula-ALP Work Order N°: 620439 Work Pack N°: TAK-ALP-CNS-WKP-620439-305
1 2"-DH-A6-1131 sht 1,, Rev
2-DH-A6-1131 Rev10 2-DH-A6-1131 TAK-ALP-10-017 (Rev.24)
2 2"-DH-A6-1131 sht 2, Rev 0
Isometric/
P&ID N° &
Drawing N° 3 Line N°:
Rev:
& Rev.
4
5
ISSUED BY (ASSET ENGINEER/AIR GROUP LEAD/OTHER)
Name: Shared E-mail: Dept/Position
FE CONST. AIR
APPLICABLE CONTRACTOR
ITEM# TASK DESCRIPTION COMPLIANCE INSPECTOR INSPECTOR
YES/NO SIGN/DATE
SIGN/DATE SIGN/DATE
SECTION A: PRE-APPROVALS
ALP-Turnaround Page 1 of 5
3.05
FE CONST. AIR
APPLICABLE CONTRACTOR
ITEM# TASK DESCRIPTION COMPLIANCE INSPECTOR INSPECTOR
YES/NO SIGN/DATE
SIGN/DATE SIGN/DATE
Perform Visual & Dimensional Inspection on CABGOC Gen. Piping Spec H652-PCD-SPC-
8 YES H-R H-R
completion of fabrication, review report. 0001 Rev8/ASME B31.3/NACE MR0176
Perform PWHT (when applicable) & NDT as CABGOC Gen. Piping Spec H652-PCD-SPC-
9 YES H-R H-R
specified, review chart & reports. 0001 Rev8/ASME B31.3/NACE MR0176
Perform Pressure Testing and associated CABGOC Gen. Piping Spec H652-PCD-SPC-
11 YES H-R H-R
activities, review chart & reports. 0001 Rev8/ASME B31.3/NACE MR0176
SECTION C: INSTALLATION
Perform PWHT (when applicable) & NDT on CABGOC Gen. Piping Spec H652-PCD-SPC-
15 YES H-C/R H-C/R
Tie-In Welds. 0001 Rev8/ASME B31.3/NACE MR0176
ALP-Turnaround Page 2 of 5
3.05
FE CONST. AIR
APPLICABLE CONTRACTOR
ITEM# TASK DESCRIPTION COMPLIANCE INSPECTOR INSPECTOR
YES/NO SIGN/DATE
SIGN/DATE SIGN/DATE
Perform Pressure Testing, review chart & CABGOC Gen. Piping Spec H652-PCD-SPC-
16 YES H-C/R H-C/R
reports. 0001 Rev8/ASME B31.3/NACE MR0176
SECTION D: DOCUMENTATION
QCP CLOSE-OUT
AND ACCEPTANCE Forward complete copy of QC Close
QC Close Out/Work Pack Contents YES H-C/R H-C/R
(SHOP Out/Work Pack to assigned FE Foreman.
FABRICATION)
H = HOLD: This refers to a job step hold point for the assigned accountable person. The job cannot proceed past this point until the Job Step has been signed off by the assigned
accountable person.
W = WITNESS: This refers to a Job Step where the assigned accountable person must witness this Job Step and sign off.
M = MONITOR: This refers to the assigned accountable person who is responsible for monitoring the activity of job steps on a continuing basis. Where a QC/Nonconformance is
observed, the assigned accountable person has the authority to stop work. The assigned accountable person shall monitor this Job Step and sign off.
R = REVIEW: This refers to the review of completed documentation or job steps by the assigned accountable person. The assigned accountable person shall ensure that all required
sign off steps and documentation are in place and within the acceptance criteria. The assigned accountable person shall review the documentation and sign off.
C/R = CERTIFICATION/REPORT REQUIRED: This refers to the documentation required at the job step. Including, but not limited to the following: - NDT, PWHT, Pressure Test
and Painting reports.
Note: Where two requirements are indicated in a Job Step, both requirements shall be complied with. When referencing a specification, code or other, the reference should be
specific with the applicable revision. For example, the term ‘CABGOC Piping Spec.’ is not acceptable.
ALP-Turnaround Page 3 of 5
3.05
SECTION A: PRE-APPROVALS
1) Review Engineering requirements as per applicable Scope of Work.
a. Copy of Work Pack/Work Order.
b. Copy of Visions Work Request/Inspection Report.
c. Outline of scope of work.
d. Copy of AFC Isometric & P&ID.
e. Copy of Line Class.
f. QCP
2) Review QC Requirements (applicable codes & specifications shall be referenced on the QCP).
a. Chevron Engineering Standard (CES) 3.03.
b. CABGOC General Piping Specification Rev 8.
c. ASME B31.3
d. ASME IX
e. NACE 0175
3) Review WPS, PQR, WQR & Consumable Test Certificates.
a. Copy of approved WPS.
b. Approved PQR shall be retained and filed by Contractor.
c. Approved WQR shall be retained and filed by Contractor.
d. Consumable Test Certificates shall be retained and filed by Contractor.
4) Review Materials & Test Certificates.
a. Material Test Certificates shall be retained and filed by Contractor.
5) Review Calibration Certificates.
a. Calibration Certificates shall be retained and filed by Contractor.
SECTION B: EXECUTION (SHOP FABRICATION)
6) Confirm all materials issued are in accordance with Specifications. Perform PMI on material as specified, review report.
a. Copy of Line Class
b. Copy of PMI Report (if applicable).
7) Fabrication.
a. Monitor Fabrication.
b. Verify Fabrication as per Line Class and Approved Isometric.
8) Perform Visual & Dimensional Inspection on completion of Fabrication, review report.
a. Verify dimensional tolerances & orientation.
b. Verify Visual Acceptance.
c. Copy of Visual Acceptance Report.
d. Copy of As-built (Red Lined) Isometric.
ALP-Turnaround
Page 4 of 5
3.05
9) Perform PWHT (as required) & NDT as specified, review chart & reports.
a. Copy of Pre-PWHT RT Report.
b. Copy of PWHT chart.
c. Copy of Post-PWHT RT Report.
d. Copy of DPI / MPI Report.
e. Copy of Hardness Testing Report.
f. Copy of Weld Map.
g. Copy of Weld History Record (WPS & Material Heat Numbers to be recorded).
10) Perform Baseline UT Thickness Surveys on spools & fittings, review report.
a. Copy of UT Report (one reading to be taken at a centralized location for all fabricated sections of spools, plus each elbow, reducer & T-piece).
b. Copy of Survey Map.
11) Perform Pressure Testing & Associated activities, review chart & reports.
a. Copy of Pressure Testing Report & Chart.
b. Copy of marked up As-built Isometric/P&ID showing Test Limits.
c. Copy of Flushing Report.
12) Perform Coating, review reports.
a. Copy of Coating Reports.
SECTION C: EXECUTION (INSTALLATION)
13) Confirm Installation as per specifications, review Joint Integrity Record.
a. Verify Installation as per Isometric, Piping Specification & Line Class.
b. Copy of Joint Integrity Record.
5HFRUG9DOYH6HULDOʋ 0DQXIDFWXUHURQDSSOLFDEOHLVRPHWULFGUDZLQJ
D9HULI\9DOYH6HULDOʋ 0DQXIDFWXUHUDUHUHFRUGHGRQWKHDSSOLFDEOHLVRPHWULFGUDZLQJ
15) Conduct PWHT & NDT on Tie-In Welds.
a. Copy of Pre-PWHT RT Report.
b. Copy of PWHT Chart.
c. Copy of Post PWHT RT Report.
d. Copy of DPI/MPI Report.
e. Copy of Hardness Testing Report.
f. For Golden Welds, requirements of WEM-SU-5246 shall be adhered to.
16) Perform Pressure Testing, review chart & reports.
a. Copy of Pressure Testing Report & Chart.
b. Copy of marked up P&ID showing Test Limits.
17) Perform Coating to Tie-In Welds and/or mechanical damage to coating, review reports.
a. Copy of Coating Reports.
ALP-Turnaround
3.05
Page 5 of 5
JOINT INTEGRITY RECORD
CAB-PIP-REC-FE-00001-00 Rev B02
FE CONSTRUCTION
Facility Work Order N° Work Pack N° Isometric/Drawing N° Line N° P&ID N° & Rev. Sheet N°
TAK-ALP 620439 TAK-ALP-CNS-WKP-620439-305 2"-DH-A6-1131 2"-DH-A6-1131 TAK-ALP-10-017 (Rev. 24)
Flange Bolt Torque Tension Operator
Gasket Lubricant
Joint ID Size Tool Serial N° Tool Serial N° Name Date
Qty Dia. Length Type/ Material Type/ Material Used
Rating Pass/% Value Pass/% Value Signature
POSITION
NAME
SIGNATURE
DATE
Page 1 of 2
ALP-Turnaround
3.05
JOINT INTEGRITY RECORD
CAB-PIP-REC-FE-00001-00 Rev B02
FE CONSTRUCTION
Note: Flanges that are torqued, tensioned or tightened by slug wrench or other, shall be recorded on the Joint Integrity Record, this also applies to Hot Bolting.
TIGHTENING SEQUENCE
Note: The exception to the following Tightening Sequence is for Hot Bolting, which shall be in accordance with the approved FE Hot Bolting Procedure.
To achieve an even bolt load around the flange and compress the gasket or seal in a uniform manner, therefore it is important to follow the correct tightening sequence for the flange
bolts that are being worked on. Tightening sequences shall be applied for each pass as follows:
1 1 1
8 9 16 9
8 5 8 5
12 5
12 13
4 3 4 3 4 3
6 11 14 11
6 7 6 7
10 7 10 15
2 2 2
For other flange sizes, the principle is the same. It is important to consider the tightening sequence prior to commencement of activities and the following steps help ensure that the
pattern is applied:
1) Using a paint ball marker or similar, number the bolts as shown above.
2) Follow the numbered sequence.
FLANGE, BOLTS & GASKETS (SPIRAL WOUND & RING TYPE)
Note: The exception to the following is for Hot Bolting, where the joint will not be dissembled for inspection or gasket replacement.
1) Sealing surfaces shall be free from deep pits, gouge marks, corrosion damage or excessive coinage.
2) Gaskets & Stud Bolts shall not be reused once a joint is broken. (Stud Bolts shall only be reused if recently replaced during Hot Bolting for Maintenance work)
3) Gasket & Stud Bolt material shall be verified to be in compliance with specified requirements prior to installation.
ALP-Turnaround Page 2 of 2
3.05
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-01 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-02 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-03 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-04 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-05 ISO 2"VB U/S of PSV-1906 leading to closed drain 2" RF Work LOTO No
SYS #2-06 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-09 ISO 3/4"VB on LIT-7910 leading to closed drain 0.75" RF Work LOTO No
SYS #2-10 ISO 3/4"VB on LSL-7910 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:09 PM TAGS PRINT ON AVERY 5160 LABELS Page 1 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-100 ISO 2"VB on LIT-7912B leading to closed drain 2" RF Work LOTO No
SYS #2-101 ISO 2"VB on LIT-7912B leading to closed drain 2" RF Work LOTO No
SYS #2-102 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-103 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-104 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-105 ISO 2"VB leading to closed drain 2" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 2 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-11 ISO 3/4"VB on LSHH-7910 leading to closed drain 0.75" RF Work LOTO No
SYS #2-111 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-112 ISO 2"VB bypass of LCV-8040A to closed drain 2" RF Work LOTO No
SYS #2-113 ISO 2"VB U/S of LCV-8040A to closed drain 2" RF Work LOTO No
SYS #2-114 ISO 2"VB bypass of LCV-8040B to closed drain 2" RF Work LOTO No
SYS #2-115 ISO 2"VB U/S of LCV-8040B to closed drain 2" RF Work LOTO No
SYS #2-115 ISO 2"VB U/S of LCV-8040B to closed drain 2" RF Work LOTO No
SYS #2-116 ISO 2"VB U/S of LCV-8045A to closed drain 2" RF Work LOTO No
SYS #2-117 ISO 2"VB bypass of LCV-8045A to closed drain 2" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 3 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-118 ISO 2"VB bypass of LCV-8045B to closed drain 2" RF Work LOTO No
SYS #2-119 ISO 2"VB U/S of LCV-8045B to closed drain 2" RF Work LOTO No
SYS #2-12 ISO 3/4"VB on LSHH-7913 leading to closed drain 0.75" RF Work LOTO No
SYS #2-120 ISO 3/4"VB D/S of LSHH-8045B to closed drain 2" RF Work LOTO No
SYS #2-121 ISO 2"VB D/S of PCV-8505A to closed drain 2" RF Work LOTO No
SYS #2-122 ISO 2"VB D/S of PCV-8510B to closed drain 2" RF Work LOTO No
SYS #2-123 ISO 4"VB leading to closed drain 4" RF Work LOTO No
SYS #2-124 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-125 ISO 4"VB leading to closed drain 2" RF Work LOTO No
SYS #2-13 ISO 3/4"VB on LSL-7913 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 4 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-14 ISO 3/4"VB on LIT-7913 leading to closed drain 0.75" RF Work LOTO No
SYS #2-15 ISO 1/2"VB on LG-7913 leading to closed drain 0.50" RF Work LOTO No
SYS #2-16 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-20 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-22 ISO 1/2"VB on LG-7914 leading to closed drain 0.50" RF Work LOTO No
SYS #2-23 ISO 3/4"VB on LIT-7914 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 5 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-24 ISO 3/4"VB on LSL-7914 leading to closed drain 0.75" RF Work LOTO No
SYS #2-25 ISO 3/4"VB on LSHH-7914 leading to closed drain 0.75" RF Work LOTO No
SYS #2-26 ISO 3/4"VB on LIT-7920 leading to closed drain 0.75" RF Work LOTO No
SYS #2-29 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-30 ISO 3/4"VB on LSL-7920 leading to closed drain 0.75" RF Work LOTO No
SYS #2-31 ISO 3/4"VB on LSHH-7920 leading to closed drain 0.75" RF Work LOTO No
SYS #2-32 ISO 3/4"VB on LSHH-7923 leading to closed drain 0.75" RF Work LOTO No
SYS #2-33 ISO 3/4"VB on LSL-7923 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 6 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-34 ISO 3/4"VB on LIT-7923 leading to closed drain 0.75" RF Work LOTO No
SYS #2-35 ISO 1/2"VB on LG-7923 leading to closed drain 0.50" RF Work LOTO No
SYS #2-36 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-40 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-41 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-42 ISO 1/2"VB on LG-7924 leading to closed drain 0.50" RF Work LOTO No
SYS #2-43 ISO 3/4"VB on LIT-7924 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 7 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-44 ISO 3/4"VB on LSL-7924 leading to closed drain 0.75" RF Work LOTO No
SYS #2-45 ISO 3/4"VB on LSHH-7924 leading to closed drain 0.75" RF Work LOTO No
SYS #2-46 ISO 3/4"VB on LIT-7930 leading to closed drain 0.75" RF Work LOTO No
SYS #2-49 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-50 ISO 3/4"VB on LSL-7930 leading to closed drain 0.75" RF Work LOTO No
SYS #2-51 ISO 3/4"VB on LSHH-7930 leading to closed drain 0.75" RF Work LOTO No
SYS #2-52 ISO 3/4"VB on LSHH-7933 leading to closed drain 0.75" RF Work LOTO No
SYS #2-53 ISO 3/4"VB on LSL-7933 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 8 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-54 ISO 3/4"VB on LIT-7933 leading to closed drain 0.75" RF Work LOTO No
SYS #2-55 ISO 1/2"VB on LG-7933 leading to closed drain 0.50" RF Work LOTO No
SYS #2-56 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-60 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-62 ISO 1/2"VB on LG-7934 leading to closed drain 0.50" RF Work LOTO No
SYS #2-63 ISO 3/4"VB on LIT-7934 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 9 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-64 ISO 3/4"VB on LSL-7934 leading to closed drain 0.75" RF Work LOTO No
SYS #2-65 ISO 3/4"VB on LSHH-7934 leading to closed drain 0.75" RF Work LOTO No
SYS #2-66 ISO 3/4"VB on LIT-7940 leading to closed drain 0.75" RF Work LOTO No
SYS #2-67 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-68 ISO 3/4"VB on LSLL-7940 leading to closed drain 0.75" RF Work LOTO No
SYS #2-69 ISO 3/4"VB on LSHH-7940 leading to closed drain 0.75" RF Work LOTO No
SYS #2-70 ISO 3/4"VB on LIT-7945 leading to closed drain 0.75" RF Work LOTO No
SYS #2-71 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-72 ISO 3/4"VB on LSLL-7945 leading to closed drain 0.75" RF Work LOTO No
SYS #2-73 ISO 3/4"VB on LSHH-7945 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 10 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-74 ISO 3/4"VB on LIT-7950 leading to closed drain 0.75" RF Work LOTO No
SYS #2-75 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-76 ISO 3/4"VB on LSLL-7950 leading to closed drain 0.75" RF Work LOTO No
SYS #2-77 ISO 3/4"VB on LSHH-7950 leading to closed drain 0.75" RF Work LOTO No
SYS #2-78 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-79 ISO 3/4"VB leading to closed drain 0.75" RF Work LOTO No
SYS #2-80 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-81 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-82 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-83 ISO 2"VB leading to closed drain 2" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:10 PM TAGS PRINT ON AVERY 5160 LABELS Page 11 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-84 ISO 3"VB leading to closed drain 3" RF Work LOTO No
SYS #2-85 ISO 2"VB leading to closed drain 3" RF Work LOTO No
SYS #2-85A ISO 3/4"VB D/S of LIT-7960 leading to closed drain 0.75" RF Work LOTO No
SYS #2-86 ISO 1/2"VB D/S of LG-7960 leading to closed drain 0.50" RF Work LOTO No
SYS #2-87 ISO 3/4"VB D/S of LSLL-7960 leading to closed drain 0.75" RF Work LOTO No
SYS #2-88 ISO 3/4"VB D/S of LSHH-7960 leading to closed drain 0.75" RF Work LOTO No
SYS #2-89 ISO 3/4"VB D/S of LIT-7970 leading to closed drain 0.75" RF Work LOTO No
SYS #2-90 ISO 1/2"VB D/S of LG-7970 leading to closed drain 0.50" RF Work LOTO No
SYS #2-91 ISO 3/4"VB D/S of LSLL-7970 leading to closed drain 0.75" RF Work LOTO No
SYS #2-92 ISO 3/4"VB D/S of LSLL-7970 leading to closed drain 0.75" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:11 PM TAGS PRINT ON AVERY 5160 LABELS Page 12 of 13
Prepared By: Approved By: List Rev Date: Isolation LIST
ABU: BLOCK 0 AREA: TAK-Takula PLANT: ALP SYS # Impact Team Leader:
Maintenance Supervisor:
EWO NUMBER: SYS #2 EQUIPMENT: SYS #2 ALP SYSTEM ISO LOTO
Impact Supervisor:
PASSPORT No: SHUTDOWN ALP 1Q 2015 TA Operations Coordinator:
ISOLATION TAG TRACKING SECTION
Date DESCRIPTION / LOCATION Valve
STAGING
Date Purpose Type
Service
REQ’D
TAG Name Name Lock Box SIZE Flange Valve of of
NUMBER Number (in.) Rating Type Type Isolation Isolation
Lock In Lock Out System #
SYS #2-93 ISO 2"VB leading to closed drain 0.75" RF Work LOTO No
SYS #2-94 ISO 3/4"VB D/S of LG/LIT-7980A/B/C leading to closed 0.75" RF Work LOTO No
drain
This SD 2"-DH-A6-2114 PID No: ALP-10-033
SYS #2-95 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-96 ISO 2"VB leading to closed drain 2" RF Work LOTO No
SYS #2-97 ISO 3"VB leading to closed drain 3" RF Work LOTO No
SYS #2-98 ISO 1/2"VB leading to closed drain 0.50" RF Work LOTO No
SYS #2-99 ISO 1/2"VB leading to closed drain 0.50" RF Work LOTO No
DB Rev. 8.6.2 Print Date: Saturday, November 29, 2014 5:28:11 PM TAGS PRINT ON AVERY 5160 LABELS Page 13 of 13
Replace corroded valves in
kind WP-1.02
WP-1.02
WP-1.04
WP-2.01
WP-2.02
SYS#2-79 ISO 3/4"VB
leading to closed drain
WP-3.27
WP-1.15
Replace LCV-7955A
Replace 2" Root Valve Isolation valve and bypass
valve
A6
FRESH AIR
DESCRIPTION / LOCATION FLANGE
STAGING
Init Init Init Init Init
Purpose Type Product
REQ’D
REQ’D
TAG Hung BLIND IN BLIND OUT SIZE of of
NUMBER (in.) Rating Type Isolation Isolation System
Ops Ops FE Insp Ops FE Insp
WL 3.05-01 Install 2" slip blind on VC-70N from V-7955 2" Hot Work Blind Slip No No
WL 3.05-02 Rotate Closed 2" VGL Spectacle Blind flange 2" Hot Work Blind Slip No No
WL 3.05-03 Open 3/4" to Air Gap 0.75" Hot Work Blind Slip No No
WL 3.05-04 Open 1/2" to Air Gap 0.50" Hot Work Blind Slip No No
WL 3.05-05 Install 2" slip blind 2" Hot Work Blind Slip No No
Malongo DB Rev. 1.0 July 7, 2012 Print Date: Saturday, November 29, 2014 5:06:38 PM Pints to Tag MFG-4506-L Page 1 of 1
WL 3.05-01 Install 2" slip blind
on VC-70N from V-7955