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Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 1 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

Example: Calculation of effective section


properties for a cold-formed lipped channel
section in bending
This example deals with the effective properties calculation of a cold-
formed lipped channel section subjected to bending about its major axis.

For practical design of light gauge sections to EN1993, designers will normally use software
or refer to manufacturers’ data. This example is presented for illustrative purposes

Basic Data

The dimensions of the cross-section and the material properties are:


Total height h = 200 mm
Total width of flange in compression b1 = 74 mm
Total width of flange in tension b2 = 66 mm
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Total width of edge fold c = 20,8 mm


Internal radius r = 3 mm
Nominal thickness t nom = 2 mm
EN1993-1-3
Steel core thickness t = 1,96 mm § 3.2.4(3)
Basic yield strength f yb = 350 N mm 2
Modulus of elasticity E = 210000 N mm2
EN1993-1-3
Poisson’s ratio ν = 0,3 § 2(3)
Partial factor γ M0 = 1,00

The dimensions of the section centre line are:

Web height hp = h − t nom = 200 − 2 = 198 mm

Width of flange in compression bp1 = b1 − t nom = 74 − 2 = 72 mm


Created on Monday, October 25, 2010

Width of flange in tension bp2 = b2 − t nom = 66 − 2 = 64 mm


Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 2 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

Width of edge fold cp = c − t nom 2 = 20,8 − 2 2 = 19,8 mm

Checking of geometrical proportions

The design method of EN1993-1-3 can be applied if the following conditions EN1993-1-3
are satisfied: § 5.2

b t ≤ 60 b1 t = 74 1,96 = 37,75 < 60 – OK

c t ≤ 50 c t = 20,8 1,96 = 10,61 < 50 – OK

h t ≤ 500 h t = 200 1,96 = 102,04 < 500 – OK

In order to provide sufficient stiffness and to avoid primary buckling of the


stiffener itself, the size of stiffener should be within the following range:
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0,2 ≤ c b ≤ 0,6 c b1 = 20,8 74 = 0,28 0,2 < 0,28 < 0,6 – OK

c b2 = 20,8 66 = 0,32 0,2 < 0,32 < 0,6 – OK

The influence of rounding of the corners is neglected if: EN1993-1-3


§ 5.1(3)
r t≤5 r t = 3 1,96 = 1,53 < 5 – OK

r bp ≤ 0,10 r bp1 = 3 72 = 0,04 < 0,10 – OK

r bp 2 = 3 64 = 0,05 < 0,10 – OK

Gross section properties

Abr = t (2cp + bp1 + bp2 + hp ) = 1,96 × (2 × 19,8 + 72 + 64 + 198 ) = 732 mm 2

Position of the neutral axis with respect to the flange in compression:

z b1 =
[c (h
p p − cp 2 ) + bp2 hp + hp2 2 + cp2 2 t ] = 96,88 mm
Abr
Created on Monday, October 25, 2010
Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 3 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

Effective section properties of the flange and lip in compression

The general (iterative) procedure is applied to calculate the effective EN1993-1-3


properties of the compressed flange and the lip (plane element with edge § 5.5.3.2
stiffener). The calculation should be carried out in three steps:

Step 1:

Obtain an initial effective cross-section for the stiffener using effective widths EN1993-1-3
of the flange determined by assuming that the compressed flange is doubly § 5.5.3.2 (3)
supported, the stiffener gives full restraint ( K = ∞ ) and that design strength is
not reduced ( σ com,Ed = f yb / γ M 0 ).

Effective width of the compressed flange

The stress ratio: ψ = 1 (uniform compression), so EN1993-1-3


§ 5.5.2
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the buckling factor is: kσ = 4 for internal compression element.


and
ε = 235 f yb EN1993-1-5
§ 4.4
The relative slenderness:

bp1 t 72 1,96
λp,b = = = 0,789
28,4 ε k σ 28,4 × 235 350 × 4

The width reduction factor is:

λp,b − 0,055(3 + ψ ) 0,789 − 0,055 × (3 + 1)


ρ= = = 0,914
λp,b 2 0,789 2

The effective width is:


beff = ρ bp1 = 0 ,914 × 72 = 65,8 mm

be1 = be2 = 0,5beff = 0,5 × 65,8 = 32,9 mm


Created on Monday, October 25, 2010
Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 4 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

Effective width of the edge fold


The buckling factor is:
EN1993-1-3
if bp, c bp1 ≤ 0,35 : kσ = 0,5 § 5.5.3.2 (5a)

kσ = 0,5 + 0,83 3 (bp, c bp1 − 0,35)


2
if 0,35 < bp, c bp1 ≤ 0,6 :

bp, c bp1 = 19,8 72 = 0,275 < 0,35 so kσ = 0,5

The relative slenderness: EN1993-1-5


§ 4.4
cp t 19,8 1,96
λp,c = = = 0,614
28,4 ε kσ 28,4 × 235 350 × 0,5

The width reduction factor is:


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λp,c − 0,188 0,614 − 0,188


ρ= = = 1,13
λp,c 2 0,614 2

but ρ ≤ 1 so ρ =1

The effective width is: EN1993-1-3


§ 5.5.3.2 (5a)
ceff = ρ cp = 1 × 19,8 = 19,8 mm

Effective area of the edge stiffener:


§ 5.5.3.2 (6)
( ) (
As = t be2 + ceff = 1,96 × 32,9 + 19,8 = 103,3 mm) 2

Step 2:

Use the initial effective cross-section of the stiffener to determine the EN1993-1-3
reduction factor, allowing for the effects of the continuous spring restraint. § 5.5.3.2 (3)

The elastic critical buckling stress for the edge stiffener is EN1993-1-3
§ 5.5.3.2 (7)
2 K E Is
Created on Monday, October 25, 2010

σ cr ,s =
As

where:
Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 5 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

K is the spring stiffness per unit length: EN1993-1-3


§ 5.5.3.1(5)
E t3 1
K= ⋅ 2
4(1 − ν ) b1 hp + b1 + 0,5 b1 b2 hp kf
2 3

with:

b1 – distance from the web to the centre of the effective area of the stiffener in
compression (upper flange)

be2t be2 2 32,9 × 1,96 × 32,9 2


b1 = bp1 − = 72 − = 61,73 mm
(be2 + ceff )t (32,9 + 19,8) × 1,96

kf = 0 for bending about the y-y axis

K = 0,439 N mm
This material is copyright - all rights reserved. Use of this document is subject to the terms and conditions of the Access Steel Licence Agreement

I s is the effective second moment of area of the stiffener:

2 2
3
be2 t 3 ceff t ⎡ ceff 2 ⎤ ⎡ ceff ceff
2

Is = + + be2 t ⎢ ⎥ + ceff t ⎢ − ⎥
12 12 ⎣ 2(be2 + ceff ) ⎦ ⎣ 2 2(be2 + ceff )⎦
I s = 3663 mm 4

so, the elastic critical buckling stress for the edge stiffener is

2 × 0,439 × 210000 × 3663


σ cr,s = = 355,78 N mm 2
103,3
Created on Monday, October 25, 2010
Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 6 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

Thickness reduction factor χd for the edge stiffener EN1993-1-3


§ 5.5.3.2 (3)
The relative slenderness:
Figure 5.10d
λd = f yb σ cr,s = 350 355,78 = 0,992

The reduction factor will be: EN1993-1-3


§ 5.5.3.1 (7)
if λd ≤ 0,65 χ d = 1,0

if 0,65 < λd < 1,38 χ d = 1,47 − 0,723 λd


EN1993-1-5
if λd ≥ 1,38 χ d = 0,66 λd § 4.4 (2)

0,65 < λd = 0,992 < 1,38 so χ d = 1,47 − 0,723 × 0,992 = 0,753


This material is copyright - all rights reserved. Use of this document is subject to the terms and conditions of the Access Steel Licence Agreement

Step 3: EN1993-1-3
§ 5.5.3.2 (3)
As the reduction factor for buckling of the stiffener is χd < 1, iterate to refine
the value of the reduction factor for buckling of the stiffener. Figure 5.10e

The iterations are carried out based on modified values of ρ obtained using:

σ com, Ed, i = χ d f yb γ M0 and λp, red = λp χ d EN1993-1-3


§ 5.5.3.2 (10)
The iteration stops when the reduction factor χ converges.

Initial values (iteration 1): Final values (iteration n):

χ d = 0,753 χ d = χ d, n = 0,737

be2 = 32,9 mm be2 = be2, n = 35,9 mm

ceff = 19,8 mm ceff = ceff, n = 19,8 mm

Final values of effective properties for flange and lip in compression are:

χd = 0,737 be2 = 35,9 mm ceff = 19,8 mm


Created on Monday, October 25, 2010

and be1 = 32,9 mm


Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 7 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

tred = tχ d = 1,96 × 0,737 = 1,44 mm EN1993-1-3


§ 5.5.3.2 (12)

Effective section properties of the web

The position of the neutral axis with regard to the flange in compression:

cp (hp − cp 2 ) + bp2 hp + hp 2 + ceff χ d 2


2 2

hc = hc = 101,6 mm
cp + bp2 + hp + be1 + (be2 + ceff )χ d

The stress ratio:

hc − hp 101,6 − 198
ψ= = = −0,949
hc 101,6
This material is copyright - all rights reserved. Use of this document is subject to the terms and conditions of the Access Steel Licence Agreement

The buckling factor: kσ = 7,81 − 6,29ψ + 9,78ψ 2 kσ = 22,58 EN1993-1-5


§ 4.4
The relative slenderness:
(Table 4.1)
hp t 198 1,96
λp, h = = = 0,914
28,4 ε kσ 28,4 × 235 350 × 22,58

The width reduction factor is:


Created on Monday, October 25, 2010

λp, h − 0,055(3 + ψ ) 0,914 − 0,055 × (3 − 0,949)


ρ= = = 0,959
λp, h 2 0,9142
Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 8 of 8


Title Example: Calculation of effective section properties for a
cold-formed lipped channel section in bending
Eurocode Ref EN 1993-1-3
Made by V. Ungureanu, A. Ruff Date Dec 2005
Checked by D. Dubina Date Dec 2005

The effective width of the zone in compression of the web is:

heff = ρ hc = 0,959 × 101,6 = 97,5 mm

Near the flange in compression:

he1 = 0,4heff = 0,4 × 97,5 = 39 mm

Near the neutral axis:

he2 = 0,6heff = 0,6 × 97,5 = 58,5 mm

The effective width of the web is:

Near the flange in compression:

h1 = he1 = 39 mm
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Near the flange in tension:

h2 = hp − (hc − he2 ) = 198 − (101,6 − 58,5) = 154,9 mm

Effective section properties

Effective cross-section area:

Aeff = t[cp + bp 2 + h1 + h2 + be1 + (be 2 + ceff ) χ d ]

Aeff = 1,96 × [19,8 + 64 + 39 + 154,9 + 32,9 + (35,9 + 19,8) × 0,737]

Aeff = 689,2 mm 2

Position of the neutral axis with regard to the flange in compression:

zc =
[
t cp (hp − cp 2 ) + bp2 hp + h2 (hp − h2 2 ) + h1 2 + ceff χ d 2
2 2
]
Aeff

zc = 102,3 mm
Created on Monday, October 25, 2010
b
E x a m p l e : C a l c u l a t

g
CALCULATION SHEET Document Ref: SX022a-EN-EU Sheet 9 of 8
o
i

Title Example: Calculation of effective section properties for a


cold-formed lipped channel section in bending
t

Eurocode Ref EN 1993-1-3


r

Made by V. Ungureanu, A. Ruff Date Dec 2005


c

Checked by D. Dubina Date Dec 2005


y

Position of the neutral axis with regard to the flange in tension:


O
p

z t = hp − z c = 198 − 102,3 = 95,7 mm


o
,
c
y
a
s
d
i
n

Second moment of area:


o
l

3 3
3 3
h1 t h2 t bp2t cp t be1t 3 be2 ( χ d t )3 ceff 3 ( χ d t )
I eff,y = + + + + + + +
M
a

12 12 12 12 12 12 12
2
+ cp t ( z t − cp 2) 2 + bp 2tz t + h2t ( z t − h2 2) 2 + h1t ( zc − h1 2) 2 +
i

+ be1t zc + be2 ( χ d t ) zc + ceff ( χ d t )( zc − ceff 2) 2


2 2
n
r

I eff, y = 4140000 mm 4
o
e

Effective section modulus:

- with regard to the flange in compression


t

I eff,y 4140000
Weff,y,c = = = 40460 mm3
d
a

zc 102,3

- with regard to the flange in tension


e
m

I eff, y 4140000
Weff,y,t = = = 43260 mm3
t

zt 95,7
a
s
e
i
h
r
C
T
Example: Calculation of effective section properties for a cold-formed lipped channel section in bending

Example: Calculation of effective section properties for a cold-formed lipped


channel section in bending
SX022a-EN-EU.doc

Quality Record

RESOURCE TITLE Example: Calculation of effective section properties for a cold-formed


lipped channel section in bending

Reference(s)

ORIGINAL DOCUMENT

Name Company Date

Created by V. Ungureanu, A. Ruff BRITT Ltd. Timisoara, 05/12/2005


Romania

Technical content checked by D. Dubina BRITT Ltd. Timisoara, 08/12/2005


Romania

Editorial content checked by

Technical content endorsed by the


following STEEL Partners:
This material is copyright - all rights reserved. Use of this document is subject to the terms and conditions of the Access Steel Licence Agreement

1. UK G W Owens SCI 12/4/06

2. France A Bureau CTICM 12/4/06

3. Sweden B Uppfeldt SBI 11/4/06

4. Germany C Müller RWTH 11/4/06

5. Spain J Chica Labein 12/4/06

Resource approved by Technical G W Owens SCI 23/08/06


Coordinator

TRANSLATED DOCUMENT

This Translation made and checked by:

Translated resource approved by:


Created on Monday, October 25, 2010

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