CBNC KAIZEN FORM

Sir Alfred Thomaz Lacandazo, Frederickson August 16,

Alayon, Robert Paul Moncatar, Esnie Balanac, 2018
Dep't Name
Date of (For June-
Omar Boton
Submission July)
[1] Safe and easy access during daily inspection of mechanical seal and main
bearing condition for 206AG01AB/206AG02/03.
[2] Inspection of mechanical seal and main bearing are skipped due to difficult
Maint/Mech’l Purpose access.
(It was noticed lately that 206AG01B has damaged oil seal on main bearing
and lately found 206AG02 has external leaking portion at mechanical seal)

Installation of hinged-type access window at main inspection cover of 206AG01AB,

Theme
206AG02&206AG03
CONTENTS
PICTURE BEFORE IMPLEMENTATION PICTURE AFTER IMPLEMENTATION

Installation of
Access Window
for inspection
(Hinged)

Existing Inspection Cover of MS AG Reactors (Bolted)

EXPLANATION OF THE SITUATION (Issue & Effect)

Previous situation:

1. Checking of mech’l seal, main bearing and split rings of the low speed shafting were overlooked
during daily routine inspection of MS Reactors Agitator condition.
2. It was found out that it was due to difficult access of inspection around the built-in housing located at
the bottom of Agitator Gearbox.
3. Unsafe situation for the Mech’l Inspector due to exposure in rotating AG shaft if he will able to
remove the inspection cover to check the condition of mech’l seal and main bearing condition
including the bottom condition of AG Gearbox.
Effect:

1. After modification, the Mech’l Inspector easily check the condition of mech’l seal especially in
206AG02 due to current external leakage and 206AG01B due top current detached oil seal at its main
bearing. (Reliable Inspection and close monitoring of daily bearing/mech’l seal condition)
2. The safety of Mech’l Inspector is not at risk or neither compromised during inspection. The
inspection window is about 250X250mm, hinged-type with gate lock to maintain it at close condition
during operation.
3. Early detection and findings of equipment trouble is helped to improve by this simple modification.
No need to consume time in dismantling bolts and cover in order to proceed the intended inspection.

Machine & Safety, Improvement of

TYPES OF Saving in
Equipment Health & Cost Working Product Quality Economic
Energy &
KAIZEN Improvement Environment Reduction Conditions and Output Benefits
Materials
s

TOTAL POINT OF REFERENCE

CATEGORY SCORES
POINTS SA A B C D E F
14
Tangible 30 25 20 15 0 42
37 - and
and 32-36 27-31 20-26 15-19
41 belo
Intangible 25 20 15 10 0 above
w
View Point 10 8 6 4 0 Cost Impact Php. Prize
Special
5 4 3 2 0 RATING
Rank of Person Point 5 4 3 2 1
COMMENTS/SUGGESTIONS SIGNATURE

Supervisor

Section Head

Dep't Manager