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Faculty Adviser : Dipti raval mem

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INTRODUCTION
 A crane is a type of machine, generally
equipped with a hoist, wire ropes or chains,
and sheaves, that can be used both to lift and
lower materials and to move them
horizontally.
 It uses one or more simple to create
mechanical advantage and thus move loads
beyond the normal capability of a human.
CRANE PARTS & ITS MECHANISM
Main Basic Lifting Parts Of The Crane:
 Lever
 Pulley
 The hydraulic cylinder
 A balance crane contains a horizontal beam (the
lever) pivoted about a point called the fulcrum.
 A jib crane contains a tilted strut (the jib) that supports
a fixed pulley block. Cables are wrapped multiple times
round the fixed block and round another block
attached to the load.

 For stability, the sum of all moments about any point


such as the base of the crane must equate to zero.
Types of crane
Mobile crane
Tower crane
Gantry crane
Wheel-mounted crane
Jib crane
Truck-mounted crane
Crawler crane
Over head traveling crane
Power-Operated Crane
Pulpit-Operated Crane
Remote-Operated Crane
Semi gantry Crane
Shop Crane
Wall-Mounted Crane
Wall-Mounted Jib Crane
Automatic Crane
Cab-Operated Crane
Cantilever Gantry Crane
Floor-Operated Crane
Hydraulic crane
Uses of mobile crane:

(a) is used primarily for raising or lowering a


freely suspended load;
(b) is capable of travelling over a supporting
surface without the need for fixed runways
(including railway tracks); and
(c) relies only on gravity for stability, with no
vertical restraining connection between itself
and the supporting surface, and no horizontal
restraining connection (other than frictional
forces at supporting-surface level) that may act
as an aid to stability.
Heavy lifting for tall
buildings
Max. unsupported height
typically 265’ (80 m)
Much greater heights
when supported by
building’s framework
Max. reach 230’ (70 m)
Max. lift 19.8 Tons (18t)
Counter weight = 20 Tons
Maximum load-moment =
300 tonne-meter ex.: 30m
(100’) radius yields a 10t
lifting capacity
Limit switches for max.
load & load-moment
• This type of crane is
similar to the bridge
crane except that it runs
on a runway at the floor
level. The bridge is
supported by a pair of
rigid steel legs which are
carried by a pair of end
trucks along the floor
level runway.
Specifications:-

Lifting Capacity: 5 tones to 10 tones


Working Radius: 23 m

Use:
In the construction of Bridge superstructure for
lifting heavy girder.
In Ship manufacturing industry ,for lifting heavy parts
of ships.
• This type of crane consists of a
pivoting head and boom
assembly which carries a hoist
and trolley unit.
• Lifting Capacity: 1 to 300
tones
• Working Radius: 70m
• Use: Jib crane used in ship
yards for lifting heavy
machinery and equipment,
weighing 100 to 300 tons.
It is the cranes mounted on a rubber tire truck
will provide great mobility.
• Lifting capacity: 20 to 30 tones
• Working Radius: 15m to 20m
• Use: It is used for the loading and unloading of motor vehicle
rolling stock, for cargoes primarily of a heavy and single-item
nature, and also for construction and repair work.
• Overhead Crane can build top running cranes,
under running cranes, double girder cranes,
and single girder cranes ranging from:
• Capacities - 1/4 ton through 100 tons
• Spans - 5' through 125‘
• Use: The most common overhead crane use is
in the steel industry.
Safety use for crane operating
Minimum Clearance Distances From Power Lines
Standard Hand Signals for Controlling Crane Operations
Crane company in world

Ranking Crane company Country Operation area Biggest mobile crane

1 Mammoet Netherlands Worldwide PTC 200 DS

2 Sarens Belgium Worldwide SGC-120

3 Lampson International USA Worldwide Lampson LTL-3000

4 ALE United Kingdom Worldwide AL.SK350

5 Maxim Crane Works USA Worldwide Manitowoc 18000 Max-er

6 All Erection & Crane Rental USA Worldwide Manitowoc 21000 Max-er

7 Tat Hong Holdings Singapore Worldwide Terex Demag CC 8800-1

8 Sanghvi Movers India National Liebherr LR 1750

9 Al Jaber Heavy Lift & Transport UAE Worldwide Terex Demag CC 8800-1 Twin

10 Essex Rental Corp USA Worldwide Manitowoc 888 Ringer

11 Prangl Austria Continental Terex Demag CC/TC 2800

12 Mediaco Lifting France Worldwide Terex Demag CC 2800

13 Weldex Scotland Worldwide Liebherr LR 11350

14 Tiong Woon Crane & Transport Singapore Asia & Middle East Terex Demag CC 8800-1

15 Sarilar Heavy Lift & Transport Turkey Worldwide Terex Demag CC 8800-1

16 MIC Corporation Japan National Terex Demag CC 8800-1

17 Deep South Crane & Rigging Company USA National TC-36000 Versacrane

18 ABG Infralogistics India Continental Terex Demag CC 6800

19 Uchimiya Transportation & Engineering Japan National Terex Demag CC 6800


Tower crane site visiting
About crane:

Mast anchor-bolted
to 30’ x 30’ x 4’ pad
Concrete pad weighs
over 500,000#’s
Mast sections are
typically 20’ x 10’
square
Slewing unit mounts at
top of mast (tower)
Cat-head, jib, trolley,
machinery arm, ties, &
operator’s cab
Machinery arm contains
motors, electronics, cable
drum, and counter weight
Construction site
West gate
Near YMCA club
on S.G. highway
Crane buy from ahemedabad
1 st company proposal

Nilkanth Engineering Works, Ahmedabad


Address: Plot No. 5503/2, G.I.D.C.,
Vatva, Ahmedabad - 382 445,
Gujarat, India Phone: +(91)-(79)-
25835553
Crane company name: Zhengzhou Unique Industrial Equipment Co., Ltd.

Feature: Tower Crane Condition: New Application: Construction

Rated Loading Capacity: 10T Rated Lifting Moment: 1600KN.M Max. Lifting Load: 200m

Max. Lifting Height: 190M Span: 65m Place of Origin: Henan China
(Mainland)

Brand Name: UNIQUE Model Number: QTZ160(6516) Certification: ISO

Warranty: More than one After-sales Service Engineers available to service machinery Hoisting Speed: 100/50r/min
year Provided: overseas

Slewing Speed: 0.6r/min Luffing Speed: 60/30/10m/min


Main Parameters of QTZ160 Tower Crane In India :
Model: QTZ160(6516)
Radius: 65M
Hook Height: 50M
Max. height: 190M
Max. hoisting Capacity: 10T
Standard Mast Section Size: 1.935x1.935x2.8M
Hoisting Speed: 100/50r/min
Slewing Speed: 0.6r/min
Lifting Speed: 60/30/10m/min
Cost : 98000 US $
2 nd company proposal

Stacker's And Mover's India Manufacturing Company


Address: Plot No. 1 - 5 / B, Phase - 2, G. I.
D. C., Near Winzol Railway
Crossing, Vatva, Ahmedabad -
382445, Gujarat, India
Phone: +(91)-(79)-25894688
Preferred Number: 08447568934
Crane company name: Shandong Huaxia Group

Feature: Tower Crane Condition: New Rated Loading 6t


Capacity:

Rated Lifting 760 Max. Lifting 6t Max. Lifting 140m


Moment: Load: Height:

Span: 50m Place of Shandong China (Mainland) Brand Name: huaxia


Origin:

Model Number: QTZ63(5013) 6t Payment 30% TT, 70% LC Guaranty period: 1year
terms:

Delivery time: 20days


Name Unit Parameters
Nominal hoisting moment kN.m 760/870
Max. Hoisting weight t 6
Rated hoisting weight at jib nose t 1.3
Working radius m 2.5-50
Anchoring M 40
Height (m)
Climbing m 140
Magnification 2X 4X
Hoisting speed M/min 4
Hoisting speed 8 40 80 4 20
0
Max. Hoisting weight t 3 3 1.5 6 6 3
Swing speed R/min 0.6
Radius changing speed M/min 22/44
Top rising speed M/min 0.5
Net weight (anchoring)
T 31.4(32.9)
Tower crane weight
Ballast weight T 12
Total weight (anchoring)
T 43.4(44.9)

Working swing radius M 51.254


Rear swing radius M 12.06
Maximum working wind speed M/S 20
Maximum wind speed for top rising M/S 13
Ambient temperature °C -20~+40

cost : US $50,000 - 56,000 / Set


Crane company name: POTAIN Tower Cranes
Feature: Tower Crane Condition: New Application: all kinds of construction

Rated Loading 5T,6T,8T,10T,12T Rated Lifting 500KN.m/630KN.m/800KN.m/1000KN Max. Lifting 5T,6T,8T,10T,12T


Capacity: Moment: .m/1200KN.m Load:

Max. Lifting 120m/120m/150m/15 Span: 120m/120m/150m/150m/150m Place of Henan China (Mainland)


Height: 0m/150m Origin:

Brand Name: YUJIE Model Number: QTZ-63 Certification: CE,ISO,BV,SGS

Warranty: ONE YEAR After-sales Service Engineers available to service color: according to the customer's
Provided: machinery overseas requirements

XX: XSX
Type of Towe
QTZ60 Series
r Crane
QTZ63 (5013) QTZ63P (5010) QTZ63P (5011)
Metric Lifting
Moment (KN. 630
m)
Wokring Radi
50 50 50
um (m)
Hoisting Capa
1.3-6.0 1.0-5.0 1.1-5.0
city (T)
Independent
Hoisting 39 32 32
Stationary (m)
Attached Stati
Height 120 120 120
onary (m)
Hoisting 2 Fall 75/38/7 50.8/25.4/9 50.8/25.4/9
Speed 4 Fall 37.5/18.5/3.5 25.4/12/4.5 25.4/12/4.5
Slewing Spee
0-0.6 0-0.64 0-0.64
d (r/min)
Trolley Travel
Speed (m/min 38/19 38/19 38/19
)
Section of To
wer Mast (mm 1600x1600 1600x1600 1600x1600
)

Material of Ma
in Tower Mast ∠160x160x16 ∠160x160x14 ∠160x160x14
Section (mm)

Gib Upper Branch Seamless Steel Pipe Square Tube Square Tube

Lower Branch Square Tube Square Tube Square Tube

Cost : 86000 US $ , 85000 US $ , 82000 US $


Final crane selection : POTAIN Tower Cranes 10 T
Crane model no: QTZ63P (5010)

Price : 85000 US $ = 45,90,000 IND Rs in 54 rupee dollar price


+08,43,000 tax
Final price= 54,33,000 IND Rs
Crane photos on site:

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