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Document No.

: Legend : Prepared By: Approved By; Verified By:


Owner/Client : V : Verification FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. : H : Hold Point
Description : W : Witness Point
Project Title : R : Review
Date : M : Monitor
Rev. : X : Responsibility
Page No. : AFC : App. For Construction Drawing

INSPECTION AND TEST PLAN FOR PRESSURE VESSEL


REPAIR,MODIFICATION,ALTERATION
CERTIFYING DOCUMENT INSPECTION
REF ACCEPTANCE CONT. SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
PROCESS DESCRIPTION INSPECTION ACTIVITIES CONTROL DOCUMENT VERIFYING TO BE INCL,
NO CRITERIA
DOCUMET IN QA. DOSSIER CLIENT PARTY
1.0. DOCUMENTS
1.1. QA / QC MANUAL QA / QC MANUAL X R R
1.2. APPROVAL OF DRAWING AND DESIGN CALCULATION NBIC NBIC DATA SHEET AS BUILT DRAWING R H R
DATA SHEET + COMPANY APPROVAL DESIGN CALCULATION DESIGN CALCULATION
OWNER SPEC. DRAWING DATA SHEET
1.3. QUALIFICATION / APPROVAL OF WELDING PROCEDURE NBIC NBIC WPS/PQR WITH MIGAS WPS / PQR X H R
OWNER SPEC. OWNER SPEC. APPROVAL
1.4. QUALIFICATION / APROVAL OF WELDERS AND WELDING OPERATORS NBIC NBIC WELDER CERT. WELDER CERT. X R/H R
ISSUED BY MIGAS ISSUED BY MIGAS
1.5. APPROVAL OF NDT PROCEDURES INCLUDING PERSONNEL CERTIFICATE NBIC NBIC NDT PROCEDURE + R H R
OWNER SPEC.
1.6 APPROVAL OF REPAIRS/MODIFICATION/ ALTERATION PROCEDURES PERSONNELS CERT. PERSONNELS CERT. X R/H R

REPAIR/MODIFICATION/ REPAIR/MODIFICATION/
2.0. MATERIALS
2.1. REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE TO NBIC NBIC MILL CERTS MILL CERTS R R R
CODE OWNER SPEC
2.2. CHECK MATERIAL (VISUAL) NBIC NBIC RECEIVING REPORT X H W
OWNER SPEC
2.3. DIMENSIONAL CHECK AND REPORT NBIC ASME SECT. VIII MANUF. REPORT MANUF. REPORT X.R. W V

MILL CERT. DESIGN CALCS.


3.0. LAYOUT AND CUTTING
3.1. CUTTING PLATES AND OTHER STOCK NBIC NBIC INSP. REPORTS INSP. REPORTS. X M R
3.2. CHECK TRANSFERRING OF HEAT NUMBERS NBIC MILL CERTS. INSP. REPORTS INSP. REPORTS. X M V
OWNER SPEC.

4.0. FIT-UP
4.1. CHECK FIT-UP OF REPAIRING PARTS TO SHELL/HEAD/NOZZLES NBIC NBIC X M M

5.0. WELDING
5.1. CHECK PRE-HEATING ( IF ANY ) NBIC WPS/PQR X M -
5.2. CHECK CONFORMANCE TO WPS WPS/PQR WPS/PQR WELDING MAP WELDING MAP X M R
OWNER SPEC.
5.3. CHECK WELDERS AND WELDING OPERATORS NBIC CERTIFICATES CERTIFICATES [MIGAS] X M R
WELD RECORD
5.4. CHECK WELDING ELECTRODE USED NBIC ELECTRODE CERTS ELECTRODE CERTS X M M
WPS/PQR
INSPECTION AND TEST PLAN FOR PRESSURE VESSEL
REPAIR,MODIFICATION,ALTERATION
CERTIFYING DOCUMENT INSPECTION
REF ACCEPTANCE CONT. SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
PROCESS DESCRIPTION INSPECTION ACTIVITIES CONTROL DOCUMENT VERIFYING TO BE INCL,
NO CRITERIA
DOCUMET IN QA. DOSSIER CLIENT PARTY
6.0. N.D.E
6.1. BUTTWELD (LONG SEAMS, CIRCUM, SEAM & NOZZLE TO FLANGE)
6.1.1. 100% RT BEFORE AND AFTER PWHT ( IF REQUIRED ) NBIC NBIC NDE REPORTS NDE REPORTS X R R
6.2. OTHER
6.2.1. UT ON SHELL/HEAD ATTACHMENT [IF NECESSARY] OWNER SPEC ORIGINAL CODE NDE REPORTS NDE REPORTS X W/R R
6.2.2. DPT ON REPAIR/MODIFICATION PARTS [IF NECESSARY] OWNER SPEC ORIGINAL CODE NDE REPORTS NDE REPORTS X W/R R
6.2.3. MPI ON REPAIR/MODIFICATION PARTS [IF NECESSARY] OWNER SPEC ORIGINAL CODE NDE REPORTS NDE REPORTS X W/M R

7.0. PWHT [IF REQIURED]


7.1. PROCEDURE NBIC NBIC PWHT PROCEDURE PWHT PROCEDURE X R R
7.2. CALIBRATION OF GAUGES CALIB. CERTIFICATES CALIB. CERTIFICATES X/R R R
7.3. PWHT OPERATION NBIC PROCEDURE X W/R M
7.4. RECORD OWNER SPEC. PWHT RECORD PWHT RECORD R R R
7.5. HARDNESS TEST NBIC NBIC HARDNESS REPORTS HARDNESS REPORTS R W/R R

8.0. FINAL DIMENSIONAL AND VISUAL CHECK


8.1. CHECK FINAL DIMENSION AFTER REPAIR/MODIFICATION ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W W
8.2. FINAL VISUAL ( INCLUDING WELD CONTOUR ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W H
WELD SIZE AND FINISH )
8.3. CHECK FOR PARTS COMPLETENESS AFC DRAWING AFC DRAWING INSP. REPORTS INSP. REPORTS X W W
8.4. CHECK FOR NDE COVERAGE NDE REPORTS NDE REPORTS X R V
ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS
8.6. INTERNAL CHECK FOR CLEAN INSP. REPORTS INSP. REPORTS X W W

9.0. HYDROSTATIC [IF REQUIRED]


9.1. PROCEDURE ASME SECT. VIII ASME SECT. VIII HYDROTEST PROC. HYDROTEST PROC. X H R
OWNER SPEC. CALIB. CERT. CALIB. CERT.
9.2. CALIBRATION OF GAUGES ASME SECT. VIII HYDROTEST REPORT HYDROTEST REPORT X/W R R
9.3. HYDROTEST OPERATION PROCEDURE W H H
9.4. RECORD ASME SECT. VIII R R H

10.0. PAINTING
10.1. CHECK PAINTING MATERIAL (BATCH NO.) INSP. REPORTS INSP. REPORTS X R M
10.2. HUMIDITY CHECK INSP. REPORTS INSP. REPORTS X W M
10.3. CHECK SURFACE PREPARATION OWNER SPEC. SSPC-SP-10 INSP. REPORTS INSP. REPORTS X W M
10.4. ROUGHNESS CHECK OWNER SPEC. OWNER SPEC. INSP. REPORTS INSP. REPORTS X W M
10.5. CHECK DFT OF PRIMING ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.6. CHECK DFT OF SECOND COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.7. CHECK DFT OF TOP COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M
10.8. ADHESIVE TEST OWNER SPEC. ASTM-D3359 INSP. REPORTS INSP. REPORTS X W M

12.0. DISPATCH AND DOCUMENTATION


12.1. CHECK INTERNAL ARE INSTALLED AND TIGHTENED PROPERLY AFC DRAWING AFC DRAWING X W R
12.2. CHECK THAT VESSEL, NAME PLATE, CONTENTS IS CORRECT AND FITTED AFC DRAWING AFC DRAWING X W R
CORRECTLY, BLIND OPENING AND SHIPPING MARKS
12.3. PACKING LIFTING AND TRANSPORTATION ARRANGEMENT PROCEDURE / AFC PROCEDURE AFC DRAWING AFC DRAWING X/R R R
OWNER SPEC. AFC DRAWING
12.4. QUALITY RECORDS OWNER SPEC. OWNER SPEC. QA DOSSIER X R R
Document No. : Legend : Prepared By: Approved By; Verified By:
Owner/Client : V : Verification FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. : H : Hold Point
Description : W : Witness Point
Project Title : R : Review
Date : M : Monitor
Rev. : X : Responsibility
Page No. : AFC : App. For Construction Drawing

INSPECTION AND TEST PLAN FOR PRESSURE VESSEL


REPAIR,MODIFICATION,ALTERATION
CERTIFYING DOCUMENT INSPECTION
REF ACCEPTANCE
PROCESS DESCRIPTION INSPECTION ACTIVITIES CONTROL DOCUMENT VERIFYING TO BE INCL, CONT. SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
NO CRITERIA
DOCUMET IN QA. DOSSIER CLIENT PARTY

1.0. DOCUMENTS

1.1. QA / QC MANUAL QA / QC MANUAL X R R

1.2. APPROVAL OF DRAWING AND DESIGN CALCULATION NBIC NBIC DATA SHEET AS BUILT DRAWING R H R

DATA SHEET + COMPANY APPR DESIGN CALCUL DESIGN CALCULATION

OWNER SPEC. DRAWING DATA SHEET

1.3. QUALIFICATION / APPROVAL OF WELDING PROCEDURE NBIC NBIC WPS/PQR WITH WPS / PQR X H R

OWNER SPEC. OWNER SPEC. APPROVAL

1.4. QUALIFICATION / APROVAL OF WELDERS AND WELDING OPERATORS NBIC NBIC WELDER CERT. WELDER CERT. X R/H R

ISSUED BY MIG ISSUED BY MIGAS

1.5. APPROVAL OF NDT PROCEDURES INCLUDING PERSONNEL CERTIFICATE NBIC NBIC NDT PROCEDURE + R H R

OWNER SPEC.

1.6 APPROVAL OF REPAIRS/MODIFICATION/ ALTERATION PROCEDURES PERSONNELS C PERSONNELS CERT. X R/H R

REPAIR/MODIFICREPAIR/MODIFICATION/

2.0. MATERIALS

2.1. REVIEW OF MILL/TEST CERTIFICATES AND CONFORMANCE TO NBIC NBIC MILL CERTS MILL CERTS R R R

CODE OWNER SPEC

2.2. CHECK MATERIAL (VISUAL) NBIC NBIC RECEIVING REPORT X H W

OWNER SPEC

2.3. DIMENSIONAL CHECK AND REPORT NBIC ASME SECT. VIII MANUF. REPOR MANUF. REPORT X.R. W V

MILL CERT. DESIGN CALCS.

3.0. LAYOUT AND CUTTING

3.1. CUTTING PLATES AND OTHER STOCK NBIC NBIC INSP. REPORTS INSP. REPORTS. X M R

3.2. CHECK TRANSFERRING OF HEAT NUMBERS NBIC MILL CERTS. INSP. REPORTS INSP. REPORTS. X M V

OWNER SPEC.

4.0. FIT-UP

4.1. CHECK FIT-UP OF REPAIRING PARTS TO SHELL/HEAD/NOZZLES NBIC NBIC X M M

5.0. WELDING

5.1. CHECK PRE-HEATING ( IF ANY ) NBIC WPS/PQR X M -

5.2. CHECK CONFORMANCE TO WPS WPS/PQR WPS/PQR WELDING MAP WELDING MAP X M R

OWNER SPEC.

5.3. CHECK WELDERS AND WELDING OPERATORS NBIC CERTIFICATES CERTIFICATES [MIGA X M R

WELD RECORD

5.4. CHECK WELDING ELECTRODE USED NBIC ELECTRODE CE ELECTRODE CERTS X M M

WPS/PQR
Document No. : Legend : Prepared By: Approved By; Verified By:
Owner/Client : V : Verification FABRICATOR OWNER/CLIENT THIRD PARTY MIGAS
Item No. : H : Hold Point
Description : W : Witness Point
Project Title : R : Review
Date : M : Monitor
Rev. : X : Responsibility
Page No. : AFC : App. For Construction Drawing

INSPECTION AND TEST PLAN FOR PRESSURE VESSEL


REPAIR,MODIFICATION,ALTERATION
CERTIFYING DOCUMENT INSPECTION
REF ACCEPTANCE
PROCESS DESCRIPTION INSPECTION ACTIVITIES CONTROL DOCUMENT VERIFYING TO BE INCL, CONT. SIGN OWNER/ SIGN THIRD SIGN MIGAS SIGN
NO CRITERIA
DOCUMET IN QA. DOSSIER CLIENT PARTY

6.0. N.D.E

6.1. BUTTWELD (LONG SEAMS, CIRCUM, SEAM & NOZZLE TO FLANGE)

6.1.1. 100% RT BEFORE AND AFTER PWHT ( IF REQUIRED ) NBIC NBIC NDE REPORTS NDE REPORTS X R R

6.2. OTHER

6.2.1. UT ON SHELL/HEAD ATTACHMENT [IF NECESSARY] OWNER SPEC ORIGINAL CODE NDE REPORTS NDE REPORTS X W/R R

6.2.2. DPT ON REPAIR/MODIFICATION PARTS [IF NECESSARY] OWNER SPEC ORIGINAL CODE NDE REPORTS NDE REPORTS X W/R R

6.2.3. MPI ON REPAIR/MODIFICATION PARTS [IF NECESSARY] OWNER SPEC ORIGINAL CODE NDE REPORTS NDE REPORTS X W/M R

7.0. PWHT [IF REQIURED]

7.1. PROCEDURE NBIC NBIC PWHT PROCED PWHT PROCEDURE X R R

7.2. CALIBRATION OF GAUGES CALIB. CERTIFI CALIB. CERTIFICATE X/R R R

7.3. PWHT OPERATION NBIC PROCEDURE X W/R M

7.4. RECORD OWNER SPEC. PWHT RECORD PWHT RECORD R R R

7.5. HARDNESS TEST NBIC NBIC HARDNESS REP HARDNESS REPORT R W/R R

8.0. FINAL DIMENSIONAL AND VISUAL CHECK

8.1. CHECK FINAL DIMENSION AFTER REPAIR/MODIFICATION ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W W

8.2. FINAL VISUAL ( INCLUDING WELD CONTOUR ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS X W H

WELD SIZE AND FINISH )

8.3. CHECK FOR PARTS COMPLETENESS AFC DRAWING AFC DRAWING INSP. REPORTS INSP. REPORTS X W W

8.4. CHECK FOR NDE COVERAGE NDE REPORTS NDE REPORTS X R V

ASME SECT. VIII ASME SECT. VIII INSP. REPORTS INSP. REPORTS

8.6. INTERNAL CHECK FOR CLEAN INSP. REPORTS INSP. REPORTS X W W

9.0. HYDROSTATIC [IF REQUIRED]

9.1. PROCEDURE ASME SECT. VIII ASME SECT. VIII HYDROTEST PR HYDROTEST PROC. X H R

OWNER SPEC. CALIB. CERT. CALIB. CERT.

9.2. CALIBRATION OF GAUGES ASME SECT. VIII HYDROTEST RE HYDROTEST REPOR X/W R R

9.3. HYDROTEST OPERATION PROCEDURE W H H

9.4. RECORD ASME SECT. VIII R R H

10.0. PAINTING

10.1. CHECK PAINTING MATERIAL (BATCH NO.) INSP. REPORTS INSP. REPORTS X R M

10.2. HUMIDITY CHECK INSP. REPORTS INSP. REPORTS X W M

10.3. CHECK SURFACE PREPARATION OWNER SPEC. SSPC-SP-10 INSP. REPORTS INSP. REPORTS X W M

10.4. ROUGHNESS CHECK OWNER SPEC. OWNER SPEC. INSP. REPORTS INSP. REPORTS X W M

10.5. CHECK DFT OF PRIMING ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M

10.6. CHECK DFT OF SECOND COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M

10.7. CHECK DFT OF TOP COAT ASTM-D1186 ASTM-D1186 INSP. REPORTS INSP. REPORTS X W M

10.8. ADHESIVE TEST OWNER SPEC. ASTM-D3359 INSP. REPORTS INSP. REPORTS X W M

12.0. DISPATCH AND DOCUMENTATION

12.1. CHECK INTERNAL ARE INSTALLED AND TIGHTENED PROPERLY AFC DRAWING AFC DRAWING X W R

12.2. CHECK THAT VESSEL, NAME PLATE, CONTENTS IS CORRECT AND FITTED AFC DRAWING AFC DRAWING X W R

CORRECTLY, BLIND OPENING AND SHIPPING MARKS

12.3. PACKING LIFTING AND TRANSPORTATION ARRANGEMENT PROCEDURE / AFC PROCEDURE AFC DRAWING AFC DRAWING X/R R R

OWNER SPEC. AFC DRAWING


12.4. QUALITY RECORDS OWNER SPEC. OWNER SPEC. QA DOSSIER X R R

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