PACKING

Table of contents:

-Yamama Cement Packing

-Packing Operation

-Measurement of cement truck load

-Saudi Standards, Metrology and Quality Org

- Packing Capacity

- Different between Auto packing machine and

manual packing machine
 Yamama Cement Packing
We have three packing lines in Yamama cement.

Packing No.2

Silo.39
Silo.36 Silo.37 Silo.38

Bulk Cement

Bulk Cement
Packing cement
machine No.2

Packing
cement
machine
No.3

Packing No.2 Has two Packing machine. Each packing machine feed
from two cement silo's.

There are two Bulk Cement lines . Silo's No. 36 & 37 feed one Bulk
Cement line.

Silo No. 39 feed other Bulk Cement line.

 Packing No.3

Silo.2 Silo.3 Silo.4

Silo.1

machine machine
No.6 No.7

machine
No.5

machine
No.4

In Packing Line No.3 there are four silo's feed four Packing machines.

All silo's feed all machines because the line is like the net.
Silo.5 Silo.6
Silo.7

Bulk Cement
Bulk Cement

Bulk Cement

Bulk Cement

There Are 3 silo's feed 4 Bulk Cement line in packing line No.3
 Packing No.4

Silo.5 Silo.6 Silo.7

Bulk Cement Bulk Cement Bulk Cement Bulk Cement

Bulk Cement Bulk Cement

machine machine machine machine machine

No.8 No.9 No.10 No.11 No.12

There are 3 silo's feed 6 bulk cement lines and 5 packing machine.
Packing Operation
-Cement will come from silo to bucket elevator.

-Cement will move from the bucket elevator to the hopper

-There is a screen on the top of the hopper. The screen will be vibrate,
fine cement will go to hopper and coarse cement or gravel will go throw
a side pipe.

Side pipe

-The cement which are pass the screen will go to the hopper
-From the hopper cement will move to the packing machine

-After the cement become in bag's it will go to discharge belt.

-The cement bag's will be weighted by Weighing Electronic. The correct
weight is 50kg and the error range is 200grm.

-If the weight good the cement bag's will go to the truck.
-If the weight more or less the error range will go to bag's crusher's.

-Bag's crusher will crush the cement bag

Measurement of cement truck load:

Bulk Cement

There is like a deal between the cement producer and the customer to
select the empty truck weight and weight the truck after loading the bulk
cement. They weighted the empty truck then registration in the computer
and select the quantity that the truck will need it. Truck will stop on the
balance, The computer will control the balance.

The feeder will stop if the balance reach the selected weight for the truck.

We give the customer a card. This card has the needed quantity of cement
for each truck. The truck driver will pass a card on the machine and
select the place of the feeder and it will fill the truck automatic.

Bag Cement

We weighted the truck when its empty the we weighted after load it and
we calculate the weight different which should equal the total weight of
the bag cement.

Other method is count the cement bag's.

Saudi Standards, Metrology and Quality Org.

Cement must be packed in a tight bag's with 50kg to make the one ton
equal 20 bag's.

We should write the following on the cement bag's:

1-kind of the cement

2-name of the product and its brand

3-the exact cement bag's weight for each bag.

4-Number of Saudi Standards

Packing Capacity

Bulk cement Bag's cement productivity

Packing
productivity per hr per hr

65 ton per hr
No.2 100 ton per hr
Note: it's not used anymore

No.3 120 ton per hr 75 ton per hr

No.4 120 ton per hr 75 ton per hr

Different between Auto packing machine and manual

packing machine:
Auto packing machine feed the cement automatically to the
bag's. Also its loading the cement bag's automatically to the
truck.
Manual packing machine need workers to carries the bag to the
cement feeder. Its need worker to load the cement bag's to the
truck.