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1409

A comprehensive vehicle braking model for predictions


of stopping distances

P Delaigue* and A Eskandarian


The George Washington University Transportation Research Institute, Ashburn, Virginia, USA

Abstract: The aim of this project is to predict vehicle stopping distances for various types of braking
conditions. A comprehensive vehicle braking model has been developed. The influences of several
factors involved during braking are computed in this model with emphasis on the effects of tyres,
brakes, suspensions, environment and driver. The model using experimental data from field sources
has been validated. The model results in accurate stopping distance values (i.e. simulation outputs
always remain within close range of track test stopping distances). By predicting stopping distances
under given sets of vehicle, driver and environmental conditions, this model enables quick and accurate
estimation of vehicle braking behaviour and capability.

Keywords: automotive safety, vehicle stopping distance, factors influencing braking

NOTATION K braking torque/braking force


function coefficient
a correction coefficient for drums K equivalent spring rate of the
t
A frontal area of the vehicle tyre
C centre of gravity of the vehicle M total mass of the vehicle
g
C suspension damping rate n neuro-signal that activates the
C drag coefficient of the vehicle limb
d
D drag force p atmosphere pressure
r
E wheelbase length P ,P front and rear suspension
F,vertical R,vertical
E ,E moment arm from the C to the response forces respectively
F R g
front and rear axle respectively P total vertical force arising from
total
f unit longitudinal tyre force front and rear suspensions
x
f unit vertical load on the tyre R effective rolling radius of the
z e
f (s) saturation function developed wheel
by Szostak et al. R initial wheel radius
r
F road slope force S longitudinal slip ratio
s
F global longitudinal tyre force T air temperature
x r
F global vertical load on the tyre V vehicle speed
z V
g gravitational acceleration V wind velocity (positive for
w
H heat dissipated by the braking headwind; negative for tailwind)
system elements Z C height
C g
J vehicle’s longitudinal Z g, Z front and rear suspension
F R
deceleration vertical displacements
k tyre/road interface coefficient of respectively
adhesion
k peak tyre/surface friction a slope angle of the road
0 d angular deflection of the driver’s
coefficient A
ankle
The MS was received on 8 September 2003 and was accepted after DE variation in wheel’s kinetic
revision for publication on 13 July 2004. C
energy
* Corresponding author: Center for Intelligent Systems Research, The
George Washington University Transportation Research Institute, 20101 DE variation in braking elements’
F
Academic Way, Ashburn, VA 20147, USA. email: delaigue@gwu.edu friction energy
D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering

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1410 P DELAIGUE AND A ESKANDARIAN

Dk adhesion coefficient correction emergency braking capability, can be counterproductive.


eb
factor due to engine inertia Moreover, applications of these complex codes in con-
Dk adhesion coefficient correction trol system studies are restricted. The use of MATLAB
rr
factor due to rolling resistance and SIMULINK in this project provides an easy-to-use
Dk adhesion coefficient correction control system development and analysis tool. Strategies
s
factor due to vehicle speed for longitudinal vehicle collision avoidance could, for
DZ C vertical displacement example, be studied using this model.
C g
h g vehicle pitch angle due to First, mathematical and empirical modelling methods
p
braking forces are presented. Then, the validation of the model against
r air density vehicle braking experimental results is detailed.
s analytical expression for the tyre
slip
v wheel angular speed 2 MODEL DYNAMICS
v angular velocity of the rear
r
wheels Several factors influencing the dynamic behaviour
of a vehicle braking system have been studied and
implemented in the model.
1 INTRODUCTION
2.1 Adhesion coefficient evaluation
The cost of accidents to the public is huge, both in terms
of direct costs such as property damages and medical During braking, the vehicle dynamic behaviour is initiated
expenses, and in terms of indirect costs such as suffer- by the forces developed at the tyre/road interface. To
ing and impairment. In 2001, The Fatality Analysis assess these forces, the relationship between longitudinal
Reporting System reported 38 000 fatal crashes on the US slip and coefficient of adhesion was evaluated using
roads, involving 95 000 drivers. Approximately 20 per empirical data published by Noronha [1] and shown in
cent of crash avoidance manoeuvres involved braking. Fig. 1. This adhesion coefficient is also influenced by
Better knowledge of braking performance could thus other parameters during braking.
have a significant impact on road accident frequency and Beyond some very low speeds, it is generally established
injury level. that increasing speed results in reduced levels of tyre/road
The braking phenomenon can be considered complex adhesion [1]. Navin determined that adhesion changes
because it involves relationships between systems, whose due to speed variations can be described by an ‘equivalent’
physical and mathematical modelling cannot always be variation in peak and sliding adhesion coefficients. Navin
developed easily. The purpose of this project was to estimated that a variation in speed of 1 m/s leads to an
program a model able to simulate the braking behaviour equivalent Dk #0.0047 variation (for dry asphalt pave-
s
of a passenger vehicle under various vehicle, human ment in good tread) [2]. Svaricek confirmed these values
and environmental conditions. This model could evaluate and assessed a Dk of 0.0045 for a 1 m/s velocity variation
s
the influence of several parameters on the braking per- (for the same surface conditions) [3].
formance of a vehicle during an emergency braking event. When tyres come to saturation during braking, the
The public, traffic engineers and accident practitioners ABS modulates the brake pressure independently at
could draw up new information from this model and the ABS-equipped wheels to prevent wheel lock-up. In
predict vehicle emergency stopping distances. this simulation, the ABS system was modelled by a simple
Numerous parameters affecting the braking perform- bang–bang (i.e. switch) controller. When activated, the
ance of a vehicle have been studied and implemented ABS released the brakes completely, and the wheels
in this model. The pavement properties, the roadway returned to a free rolling motion. Therefore, the influence
slope and the presence of drag/wind have been computed
here. Vehicle-related components such as general specifi-
cations (i.e. load distribution, pitch inertia and several
dimensional factors), tyre properties (i.e. dimensions, load
and pressure), presence of a brake antiblocking system
(ABS), suspension characteristics or types of brake
(drums or discs) have also been studied. Furthermore,
the driver’s behaviour (i.e. reaction time and motion
dynamics) has been taken into account.
More complex codes can provide full vehicle dynamic
models. However, they require extensive parameter values
and validations. Therefore, using such full vehicle models
to study a particular vehicle behaviour, such as the Fig. 1 Basic k versus longitudinal slip curve

Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering D16003 © IMechE 2004

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BRAKING MODEL FOR PREDICTIONS OF STOPPING DISTANCES 1411

of rolling resistance became significant if the total tyre does not keep its symmetry of revolution during
duration of the brakes’ switched-off phases was important. braking and operates with an effective rolling radius
Although this may not be an accurate description of different from the manufacturer’s value.
the functionality of real ABS systems, this simplification
did not have a significant effect on the vehicle braking 2.2.3 Tyre spring model and R calculation
e
distances computed by the model. Warner et al. estimated
The vertical elastic characteristics of the rubber and the
that the effect of rolling resistance is ‘equivalent’ to
inner structure of the tyre are represented using a vertical
additional adhesion forces. This ‘equivalent’ adhesion
spring, the equivalent rate of which is a function of
is mainly a function of tyre inflation. Warner et al.
pressure, section width and aspect ratio. The following
published the following empirical values [4]:
expression and empirical values for the coefficients a, b
(a) Dk =0.01 for normal inflation; and c were evaluated by Allen et al. [5]:
rr
(b) Dk =0.013 for partial inflation; K =a [pressure×section width
rr t
(c) Dk =0.017 for a flat tyre.
rr
×(c+aspect ratio)]−b (3)
During free rolling phases, the engine inertia con-
tributes to slow the vehicle down. Again, this factor can The effective wheel radius during braking is given by
become significant if the brakes’ switched-off phases are F
relatively important during stopping. This additional R =R − z (4)
e r K
decelerating effect was evaluated using a corresponding t
equivalent adhesion coefficient. The values of Dk =0.1
eb 2.2.4 Normal load calculation
for high gear and Dk =0.1–0.2 for low gear have been
eb
estimated by Warner et al. [4]. During braking, load shifts from rear to front axle occur
The influence of load was accounted for in the tyre due to vehicle pitch. This load transfer is a function of
force model described in the next section, rather than in deceleration and C height [6 ]:
g
the adhesion coefficient calculation. The above empirical DZ MJ
corrections were combined with Noronha’s initial curve DF = Cg (5)
to program a more accurate and adaptive evaluation of z E
the adhesion coefficient at the tyre/road interface during Figure 2 illustrates the notation used here. The vertical
braking. displacements of the centre of gravity depend on the
suspensions, which determine the position of the vehicle
body during braking.
2.2 Tyre analytical model
2.2.1 Behaviour of a braking tyre 2.2.5 Computation of tyre forces

During braking, slip occurs due to circumferential Szostak et al. computed the effective proportion of the
deformation of the tyre tread. A spring analogy can be theoretical Coulomb frictional force acting on the tyres
used to describe the tyre’s longitudinal behaviour. As with the formula [7]
the tyre rolls during braking, each element of the tyre F = f (s)kF (6)
in contact with the road resists the velocity with an x z
opposing force f . The tread is thus longitudinally Szostak et al. assessed s and f (s) as functions of several
x tyre characteristics, such as slip ratio, tyre dimensions,
compressed and deformed. In the leading region of the
contact length, the rubber remains in contact with the contact patch length, longitudinal stiffness, inflation
road. Further back from the leading edge of the tyre, pressure, peak tyre/road adhesion coefficient and vertical
the deflection is more important and slip may occur. load. To complete the Szostak et al. model, the variations
The linear proportionality of the Coulomb definition of in tyre radius and vertical load during braking were
friction is not realized in practice:
f ∏k f (1)
x z

2.2.2 Longitudinal slip ratio


The longitudinal slip is generally given by
V −R v
S= V e (2)
V
V
The effective rolling radius is the wheel radius practically
operating during stopping. Owing to vertical load, the Fig. 2 Longitudinal load transfers during braking

D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering

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1412 P DELAIGUE AND A ESKANDARIAN

computed with the results published by Allen et al. [5] 2.4.2 Braking torque function of braking force
and Miliken and Miliken [6 ]. Combining this modified
The relationship between braking torques at each wheel
version of the Szostak et al. model with the adhesion
axle and normal forces exerted by the braking elements
coefficient evaluation method described earlier in this
on their corresponding rotating surfaces has been com-
text, the global longitudinal tyre force induced at each
puted using the first-order function illustrated in the
braking wheel is determined.
Laplace domain in Fig. 4.
In this model, K is a function of the dynamic load on
2.3 ABS regulation front/rear axles, k , and the type of brakes (i.e. rotors
0
or drums). This first-order function represents the initial
The ABS is acting on the brakes by modulating their build-up of the braking torque when a force is applied
action on the wheels, when the slip between tyres and by the braking elements.
road reaches a certain value that corresponds to the
maximum of adhesion coefficient. On dry roads, it is
generally known that this maximum is reached when 2.4.3 Correction factor for drum brakes
the longitudinal slip value is around 20 per cent. In this In hard braking events, drum brakes generally achieve
model, a switch controller turned the ABS on when less effective heat dissipation than disc brakes. This leads
the tyre/road slip exceeded the desired value of 0.2. to a significant difference in the braking potential between
these two types of brake in hard braking situations.
2.4 Application of brakes Therefore, a correction factor depending on the heat
dissipated in the brakes during stopping was introduced
To achieve the best braking response, the adhesion force for braking torque calculations of vehicles equipped with
potential should be optimally applied to each tyre. In drum brakes.
the case of ABS, braking forces are controlled at each During braking, the wheel’s kinetic energy is trans-
wheel independently to optimize the vehicle braking formed into energy resulting from the friction between
ability. To compute braking torques, the behaviours of braking elements and into heat as follows:
several braking system components were programmed.
DE =DE +H (7)
C F
2.4.1 Brake fluid pressure function To determine the heat dissipated, H, the brake elements’
adhesion energy DE needs to be calculated. However,
In the case of full brake pedal application, a second- F
evaluating frictional forces would require knowing brake
order function (overshoot, 16 per cent; time to steady
elements dimensions and friction properties. Since such
state, 1 s) was used to represent the initial increase in
data were not available, calculating the brake elements’
the brake fluid pressure in the braking lines. Figure 3
frictional forces and their resulting energy was out of
illustrates this function for an arbitrary steady state
the scope of this study. To evaluate H, this study
pressure value of 300 bar. A normal force is then pro-
assumed that the dissipated heat is directly proportional
duced at each wheel either by the brake calipers on
to the wheel’s kinetic energy. The model used here was
the rotors in the case of disc brakes or by the brake
thus based on the initial kinetic energy of the wheel and
shoes on the inner surface of the drums in the case of
can be described with the equation shown in Fig. 5.
drum brakes. These braking forces were assumed to be
After several trial-and-error iterations, the value a=107
proportional to the brake fluid pressure that generated
was found to be a good compromise. If the vehicle tested
them.
was equipped with drum brakes, the braking torques of
the drums equipped axles were multiplied in real time by
the correction factor shown in Fig. 5 (here M=1200 kg).

2.4.4 Braking fluid pressure function of k


0
Since professional drivers performing track tests generally
adapt their brake application to the pavement that
they are stopping on, the steady state value of the

Fig. 3 Evolution of brake fluid pressure in the braking lines


(steady state pressure, 300 bar) Fig. 4 Braking torque versus normal braking force

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BRAKING MODEL FOR PREDICTIONS OF STOPPING DISTANCES 1413

Fig. 5 Braking torque correction factor for drums equipped axle versus axle instantaneous rotation speed

brake fluid pressure was considered to be proportional turns on and limits the total amount of braking torque
to the surface’s peak coefficient of friction. Although supplied to the wheel axles; i.e. the braking torque
this may not be a true representation of average drivers, average decreases and the stopping distance increases.
it will better resemble cases of experimental data with The best stopping performance is therefore achieved
professional drivers, which were used for validation of when the ABS just begins to turn on because the braking
this model. torque amount transmitted to the wheel axles reaches
a maximum at that point. Drivers performing track
2.4.5 Several runs for each braking configuration tests would not necessarily be able to achieve stopping
distances as short as the model results, which correspond
A given driver can adopt different brake pedal applications
to the best braking performances achievable with a
during several stopping attempts with the same vehicle
particular vehicle under given friction conditions.
and under the same braking conditions. During real track Note that, even if stopping performances can some-
tests, the best stopping performance obtained by a given times be poorer just after ABS activation than with the
driver is generally kept as the final result. In order to ABS switched off, the model showed here excessively
simulate this variability, several brake fluid pressure long stopping distances during ABS operation. This is
steady state values (and, therefore, braking forces and explained by the simplicity of the ABS model adopted.
torques) were simulated for each friction configuration However, this limitation does not affect the final results
(i.e. for given k and tyre) and the shortest distance (i.e. the shortest stopping distance obtained for all
0
computed during all simulations was kept. braking torque values) generally obtained just after the
The braking coefficients shown in Fig. 6 were used as ABS activation.
multiplying factors of the brake fluid pressure steady
state values simulated. In the first part of this plot
2.5 Action of suspensions
(i.e. ABS off ), the braking torque average increases with
increasing braking coefficient until it reaches a maximum A spring-and-damper association system was integrated
(2470.1 N m). Since the braking forces are then high at each wheel. Figure 7 shows the physical configuration
enough to reach the desired slip value of 0.2, the ABS of this model.

Fig. 6 Stopping distance for several applications of brakes (k =1; tyre, P185 75 R14)
0
D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering

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1414 P DELAIGUE AND A ESKANDARIAN

for example, in adverse weather conditions, or with


tiredness, prolonged effort and alcohol consumption.
Based on results published throughout the literature
[9–13], the mean and standard deviation estimates of
the reaction time have been programmed as follows:
Mean=(0.7 expected+1.25 unexpected
+1.5 surprise)(1+0.2 age)+0.07 gender
(11)
Fig. 7 Suspension model
Variance=[0.4(1+0.2 age)]2 (12)
where
The dynamic motion of the front/rear axles can be expectancy variables (i.e. expected, unexpected and
expressed by: surprise)=1 or 0
age=1 for elderly drivers (65 years old and above)
−2K (E h +Z )−2C(E ḣ +Ż )=P (8a) and 0 for young drivers
s F p F F p F F,vertical
gender=1 for females and 0 for males
−2K (E h +Z )−2C(E ḣ +Ż )=P (8b)
s R p R R p R R,vertical
The definition of reaction time differs significantly
To compute the longitudinal load transfers during throughout the literature. In this project the definition
braking [see equation (5)], the C vertical displacement
g published by Green was adopted [9]. This model com-
is found by integrating the force balance equation twice: bined Newcomb’s limb/foot dynamics function with the
P +Mg=MZ̈ (9) above empirical assessment of driver’s reaction time, as
total Cg illustrated in Fig. 8.
Under the small-pitch-angle assumption (pitch angles
generally stay in the range of few degrees), the vertical
2.7 Influence of drag and wind
displacements due to vehicle pitch could easily be
computed using The formula generally used to calculate the drag force
caused by the displacement of the vehicle and/or by the
Z Z
h = F= R (10) wind is
p E E
F R D= 1 rC A(V +V )2 (13)
This representation of the suspensions assumed that 2 d V W
both sides of the vehicle behave similarly. This is a Note that the air density was calculated using
reasonable assumption for the longitudinal braking events p 288.16
simulated here. r=1.225 r (14)
101.325 273.16+T
r

2.6 Human factors 2.8 Influence of road slope

2.6.1 Driver’s behaviour assessment Weight transfers due to road slope can change the
pattern of the adhesion forces in the tyre/road contact
To account for the human factors (i.e. the variability regions. This can have non-negligible consequences if the
induced by the driver’s reaction), the mathematical driver up-slope wheels are unloaded to the point that tyre/road
model programmed by Newcomb was used [8]. Newcomb
developed analytical expressions of the driver’s visual
assessment of braking path, sensory characteristics and
limb/foot force during braking. Newcomb’s driver visual
assessment function was replaced here by an empirical
reaction time evaluation.

2.6.2 Reaction time assessment


The usual driver’s reaction to a potential accident
situation is sudden braking. Consequently, one of the
main factors determining whether the accident will be
avoided is the driver’s reaction time. The reaction time
varies with age and gender and increases dramatically, Fig. 8 Driver’s model

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BRAKING MODEL FOR PREDICTIONS OF STOPPING DISTANCES 1415

surface dynamics are altered, or if the brakes on the The sources used for the following comparisons
down-slope wheels are loaded beyond their capacity, or measured stopping distances with the help of fifth-wheel
both. The additional force due to the road slope and devices. This type of procedure does not account for
exerted on the vehicle is illustrated in Fig. 9. The road the distance travelled by the vehicle during the driver’s
slope force is expressed by reaction phase. In order for the simulations to retrieve
the testing conditions, the driver’s reaction time equation
F =Mg sin a (15)
s and limb dynamics function developed in this model
were not used in the validation simulations.
2.9 Other components For the validation of this model, the results of 37
braking track tests published by the following testing
2.9.1 Braking stimulus
organizations were used:
When travelling, a driver may be asked to stop by differ-
ent types of signal. The behaviour adopted by the driver (a) the Consumer Braking Information Initiative (Phase
may vary significantly with the potential danger of each II ) published by National Highway Traffic Safety
situation. However, in an emergency braking event, the Agency (NHTSA) [14];
stimulating signal can be assumed to be instantaneous. (b) vehicle road test reviews published by Car and Driver
Magazine [15];
2.9.2 Calculator delay (c) vehicle braking tests published by Strickland and
Dagg [16 ].
For the ABS regulation loop integrated in this model, a
time delay was included in order to take into account Given the small size of each data sample (i.e. fewer
the processing time of the vehicle’s electronic computer than ten data), computing the correlation coefficients of
unit. This delay practically varies depending on the the following sets of results would not be statistically
amount of information that the processor has to deal significant.
with. It was arbitrarily decided to adopt here the
constant value of 50 ms.

3.1 Model versus the NHTSA experiments


3 VALIDATION: COMPARISON WITH The comparison of the model’s estimated stopping
EXPERIMENTAL RESULTS distances and the NHTSA experimental data for four
vehicles is shown in Fig. 10. The good result achieved
The mathematical and empirical models were integrated by the Chevy Malibu or the distance obtained by the
using SIMULINK of MATLAB software. The model is Cadillac DeVille are not adequately reflected in the
validated using three sets of vehicle braking experimental simulation results. This said, the values of these variations
data. still remained small (i.e. always less than 8 per cent) and
Several assumptions were made to define the scope of proved the model’s capability to simulate accurately the
braking conditions for simulations: emergency stops performed during the NHTSA tests.
1. Straight-line braking was assumed. No cornering was
considered in this study.
2. In emergency braking, a hard brake pedal application
3.2 Model versus reviews in Car & Driver Magazine
was assumed; i.e. high application rate and final force
values were performed by the driver, in order to activate Figure 11 shows the comparison of simulation model
the ABS as quickly as possible. with tests for nine vehicles conducted by Car and Driver
3. The dry asphalt pavement was in good repair. Magazine [15]. The model resulted in more uniformly
4. Recent vehicles (between the years 1995 and 2002) distributed distances than the track tests. The model
are equipped with ABS. accurately represented the stopping distances of six out
5. Driver’s variability effects were not studied (the model of eight vehicles. However, the accuracy is lower for the
is developed but experimental data for these effects unexpected poor or good braking abilities of two of
were not available). the vehicles tested.
The highest variations between simulation and experi-
ment were noticed for the Chevrolet Cavalier and the
Buick LeSabre (both experienced relatively long stopping
distances). Considering all cases, the variations between
model and tests remained in an acceptable range (i.e. less
than 9 per cent). This set of comparisons demonstrates
the validation of this model (compared with this set of
Fig. 9 Road slope force representation experiments).
D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering

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1416 P DELAIGUE AND A ESKANDARIAN

Fig. 10 Model versus NHTSA results

Fig. 11 Model versus Car and Driver Magazine results

3.3 Model versus the tests made by Strickland and Dagg The 34 simulated stopping distances all ranged within
±9 per cent of the track test results gathered. The model
Figure 12 compares simulation and experiment for generally provided more uniformly distributed results
seven vehicles tested at three different initial speeds. As than did the track tests. The highest variations between
in the two previous series of comparisons, the variations model and experiments may be explained by numerous
between simulation results and track test distances are factors: unexpected poor or good performance of the
acceptable (i.e. less than 9 per cent). Figure 12 also shows vehicle braking system, influence of parameters not
the good vehicle speed dependence of the model. implemented in the model, particular environmental

Fig. 12 Model versus the results obtained by Strickland and Dagg

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BRAKING MODEL FOR PREDICTIONS OF STOPPING DISTANCES 1417

conditions, unpredictable driver’s action, etc. However, 5 Allen, R. W., Rosenthal, T. J., Klyde, D. H. and Myers, T. T.
these variations always remained small enough to The Effect of Tire Characteristics on Vehicle Handling and
validate the model. Stability, 2000, SAE paper 2000-01-0698.
6 Miliken, W. F. and Miliken, D. L. Race Car Vehicle
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York).
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and Owens, K. J. Vehicle Dynamic Stability and Rollover,
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Virginia Medical School, Transportation Human Factors,
±9 per cent). Large differences were only observed for Morgantown, West Virginia).
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for simulations of vehicle straight-line stopping events. responses to emergency driving events. In Proceedings of
The flexibility of MATLAB and SIMULINK gives the Human Factors and Ergonomics Society, 38th Annual
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for numerous types of application. This model can be Part 2 (of 2), 24–28 October 1994, Nashville, Tennessee,
used for parametric studies of influencing factors during USA.
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algorithms for braking aid systems and design of traffic and females of various ages. Res. Q., 1963, 34, 335–343.
12 Nishida, Y. Driving characteristics of the elderly: risk
facilities among others.
compensation of the elderly driver from the viewpoint of
reaction behavior. Japan. Soc. Auto. Eng. Rev., 1999, 20,
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