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Abstract: The aim of this project is to predict vehicle stopping distances for various types of braking
conditions. A comprehensive vehicle braking model has been developed. The influences of several
factors involved during braking are computed in this model with emphasis on the effects of tyres,
brakes, suspensions, environment and driver. The model using experimental data from field sources
has been validated. The model results in accurate stopping distance values (i.e. simulation outputs
always remain within close range of track test stopping distances). By predicting stopping distances
under given sets of vehicle, driver and environmental conditions, this model enables quick and accurate
estimation of vehicle braking behaviour and capability.
Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering D16003 © IMechE 2004
of rolling resistance became significant if the total tyre does not keep its symmetry of revolution during
duration of the brakes’ switched-off phases was important. braking and operates with an effective rolling radius
Although this may not be an accurate description of different from the manufacturer’s value.
the functionality of real ABS systems, this simplification
did not have a significant effect on the vehicle braking 2.2.3 Tyre spring model and R calculation
e
distances computed by the model. Warner et al. estimated
The vertical elastic characteristics of the rubber and the
that the effect of rolling resistance is ‘equivalent’ to
inner structure of the tyre are represented using a vertical
additional adhesion forces. This ‘equivalent’ adhesion
spring, the equivalent rate of which is a function of
is mainly a function of tyre inflation. Warner et al.
pressure, section width and aspect ratio. The following
published the following empirical values [4]:
expression and empirical values for the coefficients a, b
(a) Dk =0.01 for normal inflation; and c were evaluated by Allen et al. [5]:
rr
(b) Dk =0.013 for partial inflation; K =a [pressure×section width
rr t
(c) Dk =0.017 for a flat tyre.
rr
×(c+aspect ratio)]−b (3)
During free rolling phases, the engine inertia con-
tributes to slow the vehicle down. Again, this factor can The effective wheel radius during braking is given by
become significant if the brakes’ switched-off phases are F
relatively important during stopping. This additional R =R − z (4)
e r K
decelerating effect was evaluated using a corresponding t
equivalent adhesion coefficient. The values of Dk =0.1
eb 2.2.4 Normal load calculation
for high gear and Dk =0.1–0.2 for low gear have been
eb
estimated by Warner et al. [4]. During braking, load shifts from rear to front axle occur
The influence of load was accounted for in the tyre due to vehicle pitch. This load transfer is a function of
force model described in the next section, rather than in deceleration and C height [6 ]:
g
the adhesion coefficient calculation. The above empirical DZ MJ
corrections were combined with Noronha’s initial curve DF = Cg (5)
to program a more accurate and adaptive evaluation of z E
the adhesion coefficient at the tyre/road interface during Figure 2 illustrates the notation used here. The vertical
braking. displacements of the centre of gravity depend on the
suspensions, which determine the position of the vehicle
body during braking.
2.2 Tyre analytical model
2.2.1 Behaviour of a braking tyre 2.2.5 Computation of tyre forces
During braking, slip occurs due to circumferential Szostak et al. computed the effective proportion of the
deformation of the tyre tread. A spring analogy can be theoretical Coulomb frictional force acting on the tyres
used to describe the tyre’s longitudinal behaviour. As with the formula [7]
the tyre rolls during braking, each element of the tyre F = f (s)kF (6)
in contact with the road resists the velocity with an x z
opposing force f . The tread is thus longitudinally Szostak et al. assessed s and f (s) as functions of several
x tyre characteristics, such as slip ratio, tyre dimensions,
compressed and deformed. In the leading region of the
contact length, the rubber remains in contact with the contact patch length, longitudinal stiffness, inflation
road. Further back from the leading edge of the tyre, pressure, peak tyre/road adhesion coefficient and vertical
the deflection is more important and slip may occur. load. To complete the Szostak et al. model, the variations
The linear proportionality of the Coulomb definition of in tyre radius and vertical load during braking were
friction is not realized in practice:
f ∏k f (1)
x z
D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering
computed with the results published by Allen et al. [5] 2.4.2 Braking torque function of braking force
and Miliken and Miliken [6 ]. Combining this modified
The relationship between braking torques at each wheel
version of the Szostak et al. model with the adhesion
axle and normal forces exerted by the braking elements
coefficient evaluation method described earlier in this
on their corresponding rotating surfaces has been com-
text, the global longitudinal tyre force induced at each
puted using the first-order function illustrated in the
braking wheel is determined.
Laplace domain in Fig. 4.
In this model, K is a function of the dynamic load on
2.3 ABS regulation front/rear axles, k , and the type of brakes (i.e. rotors
0
or drums). This first-order function represents the initial
The ABS is acting on the brakes by modulating their build-up of the braking torque when a force is applied
action on the wheels, when the slip between tyres and by the braking elements.
road reaches a certain value that corresponds to the
maximum of adhesion coefficient. On dry roads, it is
generally known that this maximum is reached when 2.4.3 Correction factor for drum brakes
the longitudinal slip value is around 20 per cent. In this In hard braking events, drum brakes generally achieve
model, a switch controller turned the ABS on when less effective heat dissipation than disc brakes. This leads
the tyre/road slip exceeded the desired value of 0.2. to a significant difference in the braking potential between
these two types of brake in hard braking situations.
2.4 Application of brakes Therefore, a correction factor depending on the heat
dissipated in the brakes during stopping was introduced
To achieve the best braking response, the adhesion force for braking torque calculations of vehicles equipped with
potential should be optimally applied to each tyre. In drum brakes.
the case of ABS, braking forces are controlled at each During braking, the wheel’s kinetic energy is trans-
wheel independently to optimize the vehicle braking formed into energy resulting from the friction between
ability. To compute braking torques, the behaviours of braking elements and into heat as follows:
several braking system components were programmed.
DE =DE +H (7)
C F
2.4.1 Brake fluid pressure function To determine the heat dissipated, H, the brake elements’
adhesion energy DE needs to be calculated. However,
In the case of full brake pedal application, a second- F
evaluating frictional forces would require knowing brake
order function (overshoot, 16 per cent; time to steady
elements dimensions and friction properties. Since such
state, 1 s) was used to represent the initial increase in
data were not available, calculating the brake elements’
the brake fluid pressure in the braking lines. Figure 3
frictional forces and their resulting energy was out of
illustrates this function for an arbitrary steady state
the scope of this study. To evaluate H, this study
pressure value of 300 bar. A normal force is then pro-
assumed that the dissipated heat is directly proportional
duced at each wheel either by the brake calipers on
to the wheel’s kinetic energy. The model used here was
the rotors in the case of disc brakes or by the brake
thus based on the initial kinetic energy of the wheel and
shoes on the inner surface of the drums in the case of
can be described with the equation shown in Fig. 5.
drum brakes. These braking forces were assumed to be
After several trial-and-error iterations, the value a=107
proportional to the brake fluid pressure that generated
was found to be a good compromise. If the vehicle tested
them.
was equipped with drum brakes, the braking torques of
the drums equipped axles were multiplied in real time by
the correction factor shown in Fig. 5 (here M=1200 kg).
Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering D16003 © IMechE 2004
Fig. 5 Braking torque correction factor for drums equipped axle versus axle instantaneous rotation speed
brake fluid pressure was considered to be proportional turns on and limits the total amount of braking torque
to the surface’s peak coefficient of friction. Although supplied to the wheel axles; i.e. the braking torque
this may not be a true representation of average drivers, average decreases and the stopping distance increases.
it will better resemble cases of experimental data with The best stopping performance is therefore achieved
professional drivers, which were used for validation of when the ABS just begins to turn on because the braking
this model. torque amount transmitted to the wheel axles reaches
a maximum at that point. Drivers performing track
2.4.5 Several runs for each braking configuration tests would not necessarily be able to achieve stopping
distances as short as the model results, which correspond
A given driver can adopt different brake pedal applications
to the best braking performances achievable with a
during several stopping attempts with the same vehicle
particular vehicle under given friction conditions.
and under the same braking conditions. During real track Note that, even if stopping performances can some-
tests, the best stopping performance obtained by a given times be poorer just after ABS activation than with the
driver is generally kept as the final result. In order to ABS switched off, the model showed here excessively
simulate this variability, several brake fluid pressure long stopping distances during ABS operation. This is
steady state values (and, therefore, braking forces and explained by the simplicity of the ABS model adopted.
torques) were simulated for each friction configuration However, this limitation does not affect the final results
(i.e. for given k and tyre) and the shortest distance (i.e. the shortest stopping distance obtained for all
0
computed during all simulations was kept. braking torque values) generally obtained just after the
The braking coefficients shown in Fig. 6 were used as ABS activation.
multiplying factors of the brake fluid pressure steady
state values simulated. In the first part of this plot
2.5 Action of suspensions
(i.e. ABS off ), the braking torque average increases with
increasing braking coefficient until it reaches a maximum A spring-and-damper association system was integrated
(2470.1 N m). Since the braking forces are then high at each wheel. Figure 7 shows the physical configuration
enough to reach the desired slip value of 0.2, the ABS of this model.
Fig. 6 Stopping distance for several applications of brakes (k =1; tyre, P185 75 R14)
0
D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering
2.6.1 Driver’s behaviour assessment Weight transfers due to road slope can change the
pattern of the adhesion forces in the tyre/road contact
To account for the human factors (i.e. the variability regions. This can have non-negligible consequences if the
induced by the driver’s reaction), the mathematical driver up-slope wheels are unloaded to the point that tyre/road
model programmed by Newcomb was used [8]. Newcomb
developed analytical expressions of the driver’s visual
assessment of braking path, sensory characteristics and
limb/foot force during braking. Newcomb’s driver visual
assessment function was replaced here by an empirical
reaction time evaluation.
Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering D16003 © IMechE 2004
surface dynamics are altered, or if the brakes on the The sources used for the following comparisons
down-slope wheels are loaded beyond their capacity, or measured stopping distances with the help of fifth-wheel
both. The additional force due to the road slope and devices. This type of procedure does not account for
exerted on the vehicle is illustrated in Fig. 9. The road the distance travelled by the vehicle during the driver’s
slope force is expressed by reaction phase. In order for the simulations to retrieve
the testing conditions, the driver’s reaction time equation
F =Mg sin a (15)
s and limb dynamics function developed in this model
were not used in the validation simulations.
2.9 Other components For the validation of this model, the results of 37
braking track tests published by the following testing
2.9.1 Braking stimulus
organizations were used:
When travelling, a driver may be asked to stop by differ-
ent types of signal. The behaviour adopted by the driver (a) the Consumer Braking Information Initiative (Phase
may vary significantly with the potential danger of each II ) published by National Highway Traffic Safety
situation. However, in an emergency braking event, the Agency (NHTSA) [14];
stimulating signal can be assumed to be instantaneous. (b) vehicle road test reviews published by Car and Driver
Magazine [15];
2.9.2 Calculator delay (c) vehicle braking tests published by Strickland and
Dagg [16 ].
For the ABS regulation loop integrated in this model, a
time delay was included in order to take into account Given the small size of each data sample (i.e. fewer
the processing time of the vehicle’s electronic computer than ten data), computing the correlation coefficients of
unit. This delay practically varies depending on the the following sets of results would not be statistically
amount of information that the processor has to deal significant.
with. It was arbitrarily decided to adopt here the
constant value of 50 ms.
3.3 Model versus the tests made by Strickland and Dagg The 34 simulated stopping distances all ranged within
±9 per cent of the track test results gathered. The model
Figure 12 compares simulation and experiment for generally provided more uniformly distributed results
seven vehicles tested at three different initial speeds. As than did the track tests. The highest variations between
in the two previous series of comparisons, the variations model and experiments may be explained by numerous
between simulation results and track test distances are factors: unexpected poor or good performance of the
acceptable (i.e. less than 9 per cent). Figure 12 also shows vehicle braking system, influence of parameters not
the good vehicle speed dependence of the model. implemented in the model, particular environmental
Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering D16003 © IMechE 2004
conditions, unpredictable driver’s action, etc. However, 5 Allen, R. W., Rosenthal, T. J., Klyde, D. H. and Myers, T. T.
these variations always remained small enough to The Effect of Tire Characteristics on Vehicle Handling and
validate the model. Stability, 2000, SAE paper 2000-01-0698.
6 Miliken, W. F. and Miliken, D. L. Race Car Vehicle
Dynamics, 1995 (Society of Automotive Engineers, New
York).
4 DISCUSSION AND CONCLUSIONS 7 Szostak, H. T., Allen, R. W., Rosenthal, T. J., Klyde, D. H.
and Owens, K. J. Vehicle Dynamic Stability and Rollover,
A model able to simulate straight-line braking events June 1992, DOT/NHTSA HS 807 956 (National Highway
under various vehicle, driver and environmental con- Traffic Safety Administration, Washington, DC ).
ditions was developed. The model was validated using 8 Newcomb, T. P. Driver Behaviour During Braking, 1981
three sets of experimental data for 21 vehicles and 34 (Department of Transport Technology, University of
braking configurations. The driver’s effects were not Technology, Loughborough, Leicestershire).
available in experimental data and hence were not used 9 Green, M. How long does it take to stop? In Method-
for validation of the simulations. The comparisons of ological Analysis of Driver Perception-Brake Times, 2000,
stopping distances showed variations of low magnitude pp. 195–216 ( ERGO–GERO Human Factors Science
and Department of Ophthalmology, University of West
between model and experiment (i.e. always less than
Virginia Medical School, Transportation Human Factors,
±9 per cent). Large differences were only observed for Morgantown, West Virginia).
a few of the simulated vehicles. The model is considered 10 Kloeppel, E., Peters, R. D., James, C., Fox, J. E. and
validated and can be used as a reliable and accurate tool Alicandri, E. Comparison of older and younger driver
for simulations of vehicle straight-line stopping events. responses to emergency driving events. In Proceedings of
The flexibility of MATLAB and SIMULINK gives the Human Factors and Ergonomics Society, 38th Annual
users of this model an open tool that can serve as a basis Meeting of the Human Factors and Ergonomics Society,
for numerous types of application. This model can be Part 2 (of 2), 24–28 October 1994, Nashville, Tennessee,
used for parametric studies of influencing factors during USA.
braking (including human), development of control 11 Hodgkins, J. Reaction time and speed of movement in males
algorithms for braking aid systems and design of traffic and females of various ages. Res. Q., 1963, 34, 335–343.
12 Nishida, Y. Driving characteristics of the elderly: risk
facilities among others.
compensation of the elderly driver from the viewpoint of
reaction behavior. Japan. Soc. Auto. Eng. Rev., 1999, 20,
375–380.
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D16003 © IMechE 2004 Proc. Instn Mech. Engrs Vol. 218 Part D: J. Automobile Engineering