Professional Documents
Culture Documents
(Lecture)
Module - 4
Machine Power
Quantity
The power required is the power necessary to overcome the total resistance to
machine movement.
• Wheel Resistance or Truck Resistance “The maintenance of low-rolling resistance haul roads is
one of the best financial investments as earthmoving
• Rolling resistance results from friction of the driving contractor can make. The cost of having a grader to
mechanism, tire flexing, and the force require to maintain the haul road is repaid in increased production”
shear through or ride over the supporting surface.
Slope Less
than 10%
Total Resistance
𝑙𝑏
𝑅𝑜𝑙𝑖𝑛𝑔 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 ( )
𝑡𝑜𝑛 = 𝐺%
𝑙𝑏
20(𝑡𝑜𝑛)
The terms – powered required, total resistance, and effective grade – all denote the same thing.
Power required is expressed in pound. The total resistance is expressed in pounds or pounds per ton
of machine, and effective grade is expressed in percent.
Example:
The haul road from the borrow pit to the fill has an adverse grade of 4%. Wheel-type hauling units will be used on the job,
and it is expected that the haul-road rolling resistance will be 100 lb/ton. What will be the effective grade for haul? Will the
units experience the same effective grade for the return trip?
100 𝑙𝑏/𝑡𝑜𝑛
𝐸𝑞𝑢𝑖𝑣𝑎𝑙𝑒𝑛𝑡 𝑔𝑟𝑎𝑑𝑒 𝑅𝑅 = = 5%
20𝑙𝑏/𝑡𝑜𝑛
𝐸𝑓𝑓𝑒𝑐𝑡𝑖𝑣𝑒 𝑔𝑟𝑎𝑑𝑒 𝑇 = 5% + 4% = 𝟗%
𝐸𝑓𝑓𝑒𝑐𝑡𝑖𝑣𝑒 𝑔𝑟𝑎𝑑𝑒 𝑇 = 5% − 4% = 𝟏%
AVAILABLE POWER
Torque
An internal combustion engine by the combustion of
fuel in a piston develops a mechanical force that acts
on crankshaft having radius 𝒓. The crankshaft in turn
drives the flywheel and gears that power the other
components of the machine. The force from rotating
object, such as crankshaft, is termed torque.
𝟓, 𝟐𝟓𝟐
𝑻𝒐𝒓𝒒𝒖𝒆 𝑻 = × 𝒉𝒑
𝒓𝒑𝒎
𝒓𝒑𝒎 × 𝑻
𝒉𝒑 =
𝟓, 𝟐𝟓𝟐
Gross Horsepower – is the actual power generated by the
engine prior to load losses for auxiliary system, such as the
Horsepower is a unit of power. alternator, air conditioner compressors, and water pump.
- It is time rate of doing work and is a constant value
for any given machine. Flywheel Horsepower – it is the power available to
operate the machine after deducting power losses in the
1 horsepower = 33,000 lb-ft/min (550 lb-ft/sec) engine.
Power Transmission System
Rimpull
𝑅𝑖𝑚𝑝𝑢𝑙𝑙 𝑙𝑏 = 13,523 lb
Drawbar Pull
Note: In computing the pull that the tractor can exert on a towed
load, it is necessary to deduct from Rimpull or Drawbar Pull of the
tractor the force required to overcome the rolling and grade
resistances.
Example: Example:
Consider a tractor whose maximum Rimpull in the first A tractor whose weight is 15 tons has a drawbar pull of
gear is 13,730 lb, weighs 12.4 tons, and is operated up a 5,685 lb in the sixth gear when operated on a level
haul road with a slope of 2% and rolling resistance of 100 road having a rolling resistance of 110 lb per ton. If the
lb/ton. Given those conditions, determine the pull tractor is operated on a level road having a rolling
available for towing a load. resistance of 180 lb/ton. Determine the effective
drawbar pull.
𝑀𝑎𝑥. 𝑅𝑖𝑚𝑝𝑢𝑙𝑙 = 13,730 𝑙𝑏
𝑙𝑏
𝐺𝑟𝑎𝑑𝑒 𝑟𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 𝑊 × 20 × 𝐺% 𝑙𝑏 𝑙𝑏
𝑡𝑜𝑛 15 𝑡𝑜𝑛𝑠 × 180 − 110 = 1,050 𝑙𝑏
𝑙𝑏 𝑡𝑜𝑛 𝑡𝑜𝑛
𝐺𝑟𝑎𝑑𝑒 𝑟𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 12.4 𝑡𝑜𝑛 × 20 × 2% = 496 𝑙𝑏
𝑡𝑜𝑛
𝐸𝑓𝑓𝑒𝑐𝑡𝑖𝑣𝑒 𝑑𝑟𝑎𝑤𝑝𝑢𝑙𝑙 = 5,685 − 1,050 = 𝟒, 𝟔𝟑𝟓 𝒍𝒃
𝑙𝑏
𝑅𝑜𝑙𝑙𝑖𝑛𝑔 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 100 × 12.4 = 1,240 𝑙𝑏
𝑡𝑜𝑛
𝐴𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑃𝑢𝑙𝑙 = 13,730 − 1,736 = 𝟏𝟏, 𝟗𝟗𝟓 𝒍𝒃 (Please read the previous slide regarding the
determination of drawbar pull for crawler Tractor)
USABLE POWER
Maximum Possible Tractive Force
Usable power depends on project conditions, haul-
road surface condition, altitude, and temperature. Weight on Powered
Running Gear
Coefficient of Traction
Condition Effects
𝑹𝒊𝒎𝒑𝒖𝒍𝒍 𝒐𝒓 𝑫𝒓𝒂𝒘𝒃𝒂𝒓 𝑷𝒖𝒍𝒍 > 𝑼𝒔𝒂𝒃𝒍𝒆 𝑻𝒓𝒂𝒄𝒕𝒊𝒗𝒆 𝑭𝒐𝒓𝒄𝒆 Wheel or Tract will slip on the
surface
𝑹𝒊𝒎𝒑𝒖𝒍𝒍 𝒐𝒓 𝑫𝒓𝒂𝒘𝒃𝒂𝒓 𝑷𝒖𝒍𝒍 < 𝑼𝒔𝒂𝒃𝒍𝒆 𝑻𝒓𝒂𝒄𝒕𝒊𝒗𝒆 𝑭𝒐𝒓𝒄𝒆 The full Rimpull or Drawbar pull is
available to do work
Use the total tractor Weight Use the weight on the drivers Use the weight on the drivers
shown on specification sheet shown on specification sheet
or approximately 40% of or approximately 50% of
vehicle gross weight vehicle gross weight
Specification Sheet
Example:
42,000
𝑀𝑖𝑛. 𝐶𝑜𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑡 𝑜𝑓 𝑇𝑟𝑎𝑐𝑡𝑖𝑜𝑛 = = 0.35
120,058
Example only
Altitude’s Effect on Usable Power
A contractor proposes to use scraper on embankment job. The performance characteristics of the machine are shown
in the performance and retarder performance charts. The scrapers have a rated capacity of 14 𝑐𝑦 struck. Operating
weight empty is 69,000 lb. Loaded weight distribution is 53% on the drive wheels.
The contractor believes that the average load for the material that must be hauled will be 15.c 𝑏𝑐𝑦. The haul from a
excavation area is a uniform adverse gradient of 5% with rolling resistance of 60 𝑙𝑏/𝑡𝑜𝑛. The material to be excavated
and transported is a common earth with a bank unit weight of 3,200 𝑙𝑏/𝑏𝑐𝑦.
2. If the job is at elevation 12,500 ft, what will be the operating speeds when consideration of the nonstandard
pressure is included in the analysis? Operating at altitude of 12,500 ft the manufacturer has reported that these
scrapers, which have turbocharge engines, can deliver 82% of rated flywheel horsepower.
Loaded Speed
Machine weight:
𝐸𝑚𝑝𝑡𝑦 𝑜𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝑤𝑒𝑖𝑔ℎ𝑡 = 69,000 𝑙𝑏
𝑙𝑏
𝑃𝑎𝑦𝑙𝑜𝑎𝑑 𝑤𝑒𝑖𝑔ℎ𝑡 = 15.2 𝑏𝑐𝑦 × 3,200 = 48,640 𝑙𝑏
𝑏𝑐𝑦 E L
𝑇𝑜𝑡𝑎𝑙 𝑙𝑜𝑎𝑑𝑒𝑑 𝑤𝑒𝑖𝑔ℎ𝑡 = 𝟏𝟏𝟕, 𝟔𝟒𝟎 𝒍𝒃
Total Resistance:
60 𝑙𝑏 𝑡𝑜𝑛
𝑅𝑜𝑙𝑙𝑖𝑛𝑔 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = = 3.0%
20 𝑙𝑏 𝑡𝑜𝑛
𝐺𝑟𝑎𝑑𝑒 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 5%
Machine weight:
𝐸𝑚𝑝𝑡𝑦 𝑜𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝑤𝑒𝑖𝑔ℎ𝑡 = 69,000 𝑙𝑏
2%
8th Gear
31 mph
At altitude of 12,500 ft, the total resistance must
be adjusted for altitude derating:
8%
𝐴𝑑𝑗𝑢𝑠𝑡𝑒𝑑 𝑇𝑜𝑡𝑎𝑙 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = = 9.8%
0.82
E L
4th Gear
8 mph
Example:
52.63 tons
3. Maximum speeds for Four Gears
3. Maximum Rimpulls
167400
𝑅𝑖𝑚𝑝𝑢𝑙𝑙 = = 39,857 𝑙𝑏
4.2
Gear 4: (22.0 mph)
167,400
𝑅𝑖𝑚𝑝𝑢𝑙𝑙 = = 7,609 𝑙𝑏
Gear 2: (7.2 mph) 22
167,400
𝑅𝑖𝑚𝑝𝑢𝑙𝑙 = = 23,250 𝑙𝑏
7.2
4. Maximum external pull by the tractor if first gear
𝐺𝑟𝑎𝑑𝑒 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 2%
80
𝑇𝑜𝑡𝑎𝑙 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = − 𝟐 + 2 = 𝟒%
20
Maximum
External Pull
4%
5,300 𝒍𝒃
20 mph