You are on page 1of 16

2003 S-TYPE - Engine - 4.

2L - 303-01B

Engine - Removal 12.41.01


Special Service tools

Engine lifting brackets


303-749

Engine lifting brackets


303-536

5 point security torx bit


418-535

Removal

All Vehicles

1. Reclaim the air conditioning refrigerant <<412-00>>

1 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

2. Remove the automatic transmission <<307-01>>

3. NOTE:
Left hand shown, right hand similar.

Remove the engine mount retaining nuts.

Vehicles with supercharger

4. Detach the oil cooler lines.


• Remove and discard the oil cooler O rings

2 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

5. Remove the oil cooler inlet line.


• Remove and discard the O rings.

6. Remove the oil cooler outlet line.


• Remove and discard the O rings.

All vehicles

3 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

7. Disconnect the engine ground cable.

8. Attach the starter motor positive cable cover.

4 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

9. Detach the starter motor positive cable.

10. Detach the air conditioning compressor line.


• Remove and discard the O-ring seals

5 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

11. CAUTION:
Do not use heat to loosen a seized wheel nut. Excessive heat may cause damage to the wheel
and wheel bearings.

Loosen the wheel nuts.

12. Remove the right hand wheel and tire assembly.

6 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

13. Remove the right hand fender splash shield.

14. Detach the ground cable.

15. Lower the vehicle.

16. Remove the hood. <<501-03>>

17. Remove the radiator assembly. <<303-03A>><<303-03B>>

18. Remove the cabin air filter. <<412-01>>

7 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

19. Remove the engine compartment support.

20. Remove the cabin air filter housing retaining nut.

8 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

21. Remove the cabin air filter housing.

22. Remove the engine compartment panel.

9 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

23. NOTE:
The engine control module (ECM) electrical connector retaining bolt remains captive in the electrical
connector

Disconnect the ECM electrical connector.

24. Disconnect the engine harness electrical connector.

10 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

25. Disconnect the engine harness electrical connector.

26. Detach the engine harness electrical connector.

27. Remove the air cleaner. <<303-12A>><<303-12B>>

28. Remove the power steering fluid reservoir. <<211-02>>

Vehicles without supercharger

29. Remove the air cleaner. <<303-12A>><<303-12B>>

Vehicles with supercharger

11 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

30. Remove the air cleaner. <<303-12A>><<303-12B>>

31. Remove the air intake tube.

All Vehicles

32. Install the right hand rear engine lifting bracket.

12 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

33. Detach the bulkhead ground cable.

34. Install the left hand rear engine lifting bracket.

13 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

35. Install the front engine lifting eyes.

Vehicles with supercharger

36. Detach the brake booster vacumn pipe.

Vehicles without supercharger

14 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

37. Detach the brake booster vacumn pipe.

All vehicles

38. Detach the fuel line retaining clip.

39. Detach the fuel line. <<310-00>>

15 2013-08-29
2003 S-TYPE - Engine - 4.2L - 303-01B

40. Detach fuel purge line.


• Remove and discard retaining clip.

41. Remove the engine using a suitable hydraulic lift.

16 2013-08-29

You might also like