Professional Documents
Culture Documents
South Zone Construction of Nia, Branch Office and Residential buildings &
Allied works at Hitech City Hyderabad
TECHNICAL SPECIFICATIONS FOR PLUMBING WORKS
1 General
1.2 All the water supply, drainage and sanitary works shall be carried
out strictly as per printed central PWD Specifications, 2009 Vol. (2)
+with upto date corrections for water supply, sewerage and drainage,
sanitary fixtures and fittings, water pumping, water treatment
system, Tubewell & Sewage Treatment Plant shall be carried out as
per relevant sections of these Specifications.
1.3 All the water supply and sanitary works shall be carried out by the
licensed plumbers approved by the Local Authorities and skilled
workmen, experienced in the trade.
1.7 The Contractor shall be responsible for coordinating the work with
works of other trades sufficiently ahead of time to avoid unnecessary
hold-ups. Hangers, sleeves, recesses, etc. shall be left in time as the
work proceeds whether or not these are shown in drawings.
1.8 All clamps, screws, brackets, hangers and all miscellaneous steel
work needed in the work shall be fully galvanised.
1.9 Only specified brand of material will be used subject to the approval
of the sample.
1.13 Before the work is handed over, the Contractor shall clean all
fixtures removing all plaster, stickers, rust stains and other foreign
matter of discolouration of fixtures, leaving every part in acceptable
condition and ready for use, to the satisfaction of the Engineer.
1.14 All sanitary ware and fittings shall conform to I.S. standards. The
Contractor shall submit samples of all fittings and fixtures proposed
to be used to the Engineer for his approval. The approved samples
shall remain with the Engineer till the completion of the work.
2.1 GENERAL
2.1.1 This section shall be applicable for item rate work and for variations.
2.1.2 This preamble covers water supply, sewerage, drainage, sanitary fittings &
construction and development of tubewell.
2.1.4 For all items of work the rates shall be comprehensive and all inclusive.
The rates shall include for all matters and things necessary for satisfactory
completion and maintenance of the work in proper working order and to
the satisfaction of the Engineer-in-Charge, including testing, making
samples, etc., and all that have been indicated in the specifications or other
Tender Documents either directly or indirectly, and cover for all obligation
of the Contractor under the Contract.
2.1.5 Unless otherwise mentioned in the description of the item, this Bill of
Quantities shall be applicable for work in any height, position or condition.
2.1.7 The following notations have been used throughout the Bill of quantities.
m - Metre
mm - Millimetre
2
m - Square Metre
mm2 - Square Millimetre
1
m - Cubic Metre
No. - Number/Numbers
Dia - Diameter
Kg. - Kilogramme/s
T - Metric Tonne
L.S - Lumpsum
Pt. - Point/Points
Set - Set/Sets
C/C - Centre to Centre
@ - At the rate of
V - Volt/Volts
A - Ampere/s
SWG - Standard Wire Gauge
2.1.8 The Contractor shall be deemed to have full knowledge of all his
obligations under the Contract and shall be deemed to have made full
allowance for complying with all such obligations in his offer.
In respect of materials for which approved makes are not specified as above, the
same shall be decided by the NBCC and shall be as per sample got approved from
NBCC before procurement.
All equipment, supply, erection, testing and commissioning shall comply with the
requirements of Indian Standards and code of practices given below as amended
upto 30th April, 2015. All equipment and material being supplied by the
contractor shall meet the requirements of IS. Tarrif advisory committee’s
regulation (fire insurance), electrical inspectorate and Indian Electricity rules and
other Codes / Publications as given below:
1. General
IS : 27 Pig Lead
IS : 554 Dimensions for pipe threads where pressure tight joints are required
on the threads.
IS : 694 PVC insulated cables for working voltages upto & including 1100
V.
IS : 1554 PVC insulated (heavy duty) electric cables : Part 2 for working
(Part 2) voltages from 3.3 KV up to and including 11 KV.
IS : 2527 Code of practice for fixing rainwater gutters and down pipes for roof
drainage.
IS : 2629 Recommended practice for hot dip galvanizing on iron and Steel.
IS : 5329 Code of practice for sanitary pipe work above ground for buildings.
IS : 9912 Coal tar based coating materials and suitable primers for protecting
iron and steel pipe lines.
IS : 10221 Code of practice for coating and wrapping of underground mild steel
pipelines.
BSEN : 274 Sanitary tap were, waste fittings for basins, bidets and baths.
General technical specifications.
2. Pipes and
Fittings
IS : 1239 Mild steel, tubes, tubulars and other wrought steel fittings : Part 1
(Part 1) Mild Steel tubes.
IS : 1239 Mild Steel tubes, tubulars and other wrought steel fittings : Part 2
(Part 2) Mild Steel tubulars and other wrought steel pipe fittings.
IS : 1536 Centrifugally cast (spun) iron pressure pipes for water, gas and
sewage.
IS : 1537 Vertically cast iron pressure pipes for water, gas and sewage.
IS : 1538 Cast Iron fittings for pressure pipes for water, gas and sewage.
IS : 1729 Sand Cast iron spigot and socket soil, waste and ventilating pipes,
fittings and accessories.
IS : 2643 Dimensions for pipe threads for fastening purposes : Part 1 Basic
(Part 1) profile and dimensions.
IS : 2643 Dimensions for pipe threads for fastening purposes : Part 3 Limits of
(Part 3) sizes.
IS : 3589 Seamless or electrically welded steel pipes for water, gas and
sewage (168.3 mm to 2032 mm outside diameter).
IS : 3989 Centrifugally cast (spun) iron spigot and socket soil, waste and
ventilating pipes, fittings and accessories.
IS : 4346 Specifications for washers for use with fittings for water services.
IS : 6418 Cast iron and malleable cast iron flanges for general engineering
purposes.
3 Valves
.
IS : 778 Specification for copper alloy gate, globe and check valves for water works purposes.
IS : 780 Specification for sluice valves for water works purposes (50 mm to 300 mm size).
IS : 1703 Specification copper alloy float valves (horizontal plunger type) for water supply fittings.
IS : 2906 Specification for sluice valves for water works purposes (350 mm to 1200 mm size)
IS : 5312 Specification for swing check type reflux (non return) valves : part 2 Multi door pattern.
(Part 1)
IS : 5312 Specification for swing check type reflux (non return) valves : part 2 Multi door pattern.
(Part 2)
IS : 12992 Safety relief valves, spring loaded : Design
(Part 1)
IS : 13095 Butterfly valves for general purposes.
4 Sanitary
. Fittings
IS : 775 Specification for cast iron brackets and supports for wash basins and sinks
IS : 781 Specification for cast copper alloy screw down bib taps and stop valves for water services.
IS : 1700
Specification for drinking fountains.
IS : 2548 Specification for plastic seats and covers for water closets : Part 1 Thermostat seats and covers.
(Part 2)
IS : 2556 Specification for vitreous sanitary appliances (Vitreous china) :
(Part 1) Part 1 General requirement.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 2 Specific requirements of
(Part 2) wash-down water closets.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 3 Specific requirements of
(Part 3) squatting pans.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : part 6 Specific requirements of
(Part 6 urinals, section 2 half stall urinals.
Sec 2)
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 6 specific requirements of
(Part 6 urinals, section 4 partition slabs.
Sec 4)
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 6 Specific requirements of
(Part 6 urinals, section 5 waste fittings.
Sec 5)
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 6 Specific requirements of
(Part 6 urinals, section 6 water spreaders for half stall urinals.
Sec 6)
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 7 Specific requirements of
(Part 7) half round channels.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 8 Specific requirements of
(Part 8) siphoning wash down water closets.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china):Part 11 Specific requirements
(Part 11) for shower rose.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 12 Specific requirements
(Part 12) of floor traps.
IS : 2556 Specification for vitreous sanitary appliances (vitreous china) : Part 15 Specific requirements
(Part 15) of universal water closets.
IS : 2717 Glossary of terms relating to vitreous enamelware and ceramic metal systems
IS : 2963 Specifications for waste plug and its accessories for sinks and wash basins.
IS : 3311 Specification for waste plug and its accessories for sinks and wash basins.
IS : 6249 Specification for gel-coated glass fibre reinforced polyester resin bath tubs.
IS : 6411 Specification for gel-coated glass fibre reinforced polyester resin bath tubes.
IS : 8931 Specification for copper alloy fancy single taps, combination tap assembly and stop valves for
water services.
5 Water
Quality
Tolerance
IS : 3025 Method of sampling and test (physical and chemical) for water and waste water.
(Parts 1 to
44)
IS : 4764 Tolerance limits for sewage effluents discharged into inland surface waters.
6 Pumps &
. Vessels
IS : 1520 Specification for horizontal centrifugal pumps for clear cold fresh water.
IS : 2002 Steel plates for pressure vessels for intermediate and high temperature service includng
boilers.
IS : 4648 Code of practice for lining of vessels and equipment for chemical processes Part 1 : Rubber
(Part 1) lining.
IS : 8034 Specification for submersible pump sets for clear, cold, fresh water.
Scope of Work
General Requirements
a All fixtures and fittings shall be provided with all such accessories
as are required to complete the item in working condition whether
specifically mentioned or not in the specifications and drawings.
3. Wash Basin
b. Each basin shall be provided with cast iron brackets and clips and
securely fixed to wall. Placing of basins over the brackets without
secure fixing shall not be accepted.
4. Urinals
c. The Valve shall operate with less than 2.27Kg (5 lbs) of force.
7. Accessories
8. Shower Mixer
b. Each basin shall be provided with cast iron brackets and clips and
securely fixed to wall. Placing of basins over the brackets without
secure fixing shall not be accepted.
Scope of Work
h) Earth work
General Requirements
3. Short or long bends shall be used on all main pipe lines as far as
possible. Use of elbows shall be restricted for short connections.
4.
As far as possible all bends shall be formed by means of a hydraulic
pipe bending machine for pipes upto 65 mm dia.
a. Where called for in BOQ the pipes shall be galvanized steel tubes
conforming to I.S. 1239.
c. Pipes and fittings shall be jointed with screwed joints. Care shall be
taken to remove burr from the end of the pipe after cutting by a
round file. Genuine red lead with grumet and a few strands of fine
hemp shall be applied. All pipes shall be fixed in accordance with
layout and alignment shown on the drawings. Care shall be taken to
avoid air pockets. G.I. pipes inside toilets shall be fixed in wall
chases well above the floor. No pipes shall be run inside a sunken
floor as far as possible.
2. Flanges/Unions
a. Contractor shall provide adequate pairs of G.I. flanges or unions
screwed to G.I. pipes to enable easy dismantling later, if required.
Unions shall be provided near each gunmetal valve, stop cocks,
or check valves and on straight runs as necessary at appropriate
locations as required and / or directed by the Architect.
3. Painting
a. All pipes above ground shall be painted with one coat of zinc
chromatic primer and two coats of synthetic enamel paint of
approved shade and quality.
5. PP-R Pipes
The System
PP-R is a safe , long lasting, reliable and cost effective solution for
hot & cold water. The system is suitable for all plumbing and
potable water applications the pipes & fittings are made of
Polypropylene Random Co polymer (PP-R) Type 3. Indigenously
manufactured complete range is available in 16mm to 160mm with
necessary heating tools & accessories. Threaded insert in the
transition fittings are made from brass & duly nickel plated to
withstand chemical corrosion at elevated temperatures. The
specific chemical structure of indigo green PP-R provides the well
balanced mechanical properties and superior long term heat
resistance.
The PP-R type 3 used in the production of indo green system offers
number of advantages . It has high molecular weight and excellent
creep resistance, which are fundamental characteristics for the
transportation of hot fluids under pressure. Moreover , it possesses
a high resistance to slow crack growth , an important
characteristics for the long term performance under mechanical
stress. Both pipes and fittings are manufactured according to ISO
Polyfusion Welding
Joints of the indo green pipes and fitting are usually jointed to get
by poly fusion welding ,which is a fundamental property of this
system . this process consists of mixing of melted material of
external surface of the pipe and internal surface of fitting , after
heating them up 260C to 280C on the small welding machine
called poly-fusion device. Property made welded joint, when cut
through , shows no traces of contacts surface between two
element ie . pipe and fitting in the entire volume of joints . thus
fusion process gives homogeneous , long lasting , leak proof joints
.
Jointing Procedure
C. DRAINAGE SYSTEM
INTERNAL
Scope of Work
d) Floor and urinal traps, cleanout plugs, inlet fittings and rainwater
heads.
e) Waste pipe connections from all fixtures e.g. Wash basins, sinks,
urinals, kitchen equipment and plant room equipment.
General Requirements
5. Access doors for fittings and cleanouts shall be so located that they
are easily accessible for repair and maintenance.
a. Waste pipe from appliances e.g. Wash basins, sinks, urinals and bath
tubs, shall be of galvanized steel.
c. Galvanized Pipes
Pipes shall be galvanized steel tubes conforming to I.S.1239-1979
(medium class) and quality certificates shall be furnished. Pipes shall
be provided with all required fittings e.g. tees, couplings, bends,
elbows, unions, reducers, nipples, plugs. All G.I. waste pipes shall
be terminated at the point of connection with the appliance with an
outlet of suitable diameter.
b. Standard weight dimensions and pig lead required for joints shall be
as follows: -
For pipes conforming to I.S. 1729-1967 (Sand cast iron soil pipes
and fittings)
c. Tolerance
Acceptable tolerance for pipes to I.S 1729 shall be as follows:-
3. Fittings
4. Fixing
5. Traps
b. Urinal Traps
Urinal traps shall be cast iron P or S trap with or without vent
and set in cement concrete block specified in para above without
extra charge.
d. C.P. Gratings
Floor and urinal traps shall be provided with 100-150 mm square or
round C.P. grating, with rim of approved design and shape.
Minimum thickness shall be 4-5 mm.
6. Jointing
C.I. Soil, Waste Vent and Rainwater pipes shall be jointed with
refined pig lead conforming to I.S.27-1977. Sufficient skein
of jute rope shall be caulked to leave a minimum space for the pig
lead to be poured in. After pouring the lead shall be caulked into the
joint with caulking tool and hammer. All surplus lead shall be
cut and joint left flush with the rim of the socket neatly.
7. Clean-out Plugs
Contractor shall provide cast brass cleanout plugs as required.
Cleanout plugs shall be threaded and provided with key holes for
opening. Cleanout plugs shall be fixed to the pipe by a G.I. socket
and lead caulked joint.
8. Cement Concrete
Cast iron soil and waste pipes under floor in sunken slabs and in wall
chases (when cut specially for the pipe) shall be encased in cement
concrete 1:2:4 mix (1 cement :2 coarse sand :4 stone aggregate 12
mm size) 75mm in bed and all around. When pipes are running
well above the structural slab, the encased pipes shall be supported
with suitable cement concrete pillars of required height and size at
intervals as directed by Engineer in charge.
9. Painting
d. C.I. Soil and Waste pipes below ground and covered in cement
concrete shall not be painted.
10. Testing
a. Before use at site all C.I. soil pipes shall be tested by filling up
with water for at least 10 minutes. After filling, pipes shall be
struck with a hammer and inspected for blow holes and cracks.
All defective pipes shall be rejected and removed from the site
within 48 hours.
d. A test register shall be maintained and all entries shall be signed and
dated by Contractors and representatives of Engineer in Charge.
EXTERNAL
Scope of work
General Requirements
2. Excavation
a. The excavation for sewer works shall not be taken up unless the
permission of the Engineer in Charge for the ground to be tunneled
is obtained in writing.
b. Refilling
After the sewer or other work has been laid and proved to be water
tight, the trench or other excavations shall be refilled. Utmost care
shall be taken in doing this, so that no damage shall be caused to
the sewer and other permanent work. The filling in the haunches
and upto 75 cms above the crown of the sewer shall consist of
the finest selected materials placed carefully in 15 cms layers
and flooded and consolidated. After this has been laid, the trench
and other excavation shall be refilled carefully in 15 cms layers
with materials taken from the excavation, each layer being
watered to assist in the consolidation unless the Engineer in
Charge shall otherwise direct.
The Contractor shall, at his own costs and charges, make good
promptly during the whole period the works are in hand, any
The Contractor shall at his own costs and charges provide places
for disposal of all surplus materials not required to be used on the
works. As each trench is refilled the surplus soil shall be
immediately removed, the surface properly restored and roadways
and sides left clear.
3. Stoneware Pipes
a Stoneware pipes shall be of first class quality and free from rough
texture inside and outside and straight. All pipes shall have the
manufacturers' name marked on it and shall comply to I.S.
651-1971.
ii) The pipes shall be laid with sockets leading uphill and should
rest on solid and even foundations for the full length of the barrel.
Socket holes shall be formed in the foundation sufficiently deep to
allow the pipe jointer room to work right round the pipe and as
short as practicable to admit the socket and allow the joint to be
made.
c. Jointing of Pipes
i) Tarred gaskin shall first be wrapped round the spigot of
each pipe and the spigot shall then be placed into the
socket of the pipe previously laid, the pipe shall then be
adjusted and fixed in its correct position and the gaskin
caulked tightly home so as to fill not more than one quarter
of the total length of the socket.
ii) The remainder of the socket shall be filled with stiff mix
of cement mortar (1 cement: 1 clear sharp washed sand).
When the socket is filled, a fillet should be formed round
the joint with a trowel forming an angle of 45 degrees with
the barrel of the pipe. The mortar shall be mixed as needed
for immediate use and no mortar shall be beaten up and
used after it has begun to set.
iii) After the joint has been made any extraneous materials
shall be removed from inside of the joint with a suitable
scraper of "Badger". The newly made joints shall be
protected until set from the sun, drying winds, rain or
dust. Sacking or other materials which can be kept damp
shall be used. The joints shall be exposed and space left all
round the pipes for inspection by the Engineer in Charge.
The inside of the sewer must be left absolutely clear in bore
and free from cement mortar or other obstructions
throughout its entire length, and shall efficiently drain and
discharge.
d. Testing
i) All lengths of the sewer and drain shall be fully tested for
water tightness by means of water pressure maintained
for not less than 30 minutes. Testing shall be carried out
from manhole to manhole. All pipes shall be subjected
to a test pressure of at least 1.5 Metre head of water.
The test pressure shall, however, not exceed 1.5 Meter
head at any point. The pipes shall be plugged
preferably with standard design rubber plugs on both
ends. The upper end shall, however, be connected to
a pipe for filling with water and getting the required head.
iii) The Contractor shall give a smoke test to the drains and
sewer at his own expense and charges, if directed by the
Engineer in Charge.
4. Gully Traps
f. All manholes shall be provided with cast iron covers and frames
and embedded in reinforced cement concrete slab. Weight of cover,
End of Section C
1. PUMPS
1.1 CONSTRUCTION
1.2 Driver ratings shown are only tentative and Tenderers shall select their
drivers at least 15% in excess of the maximum B.H.P of the pump plus
transmission losses if any. Drivers shall be supplied with starters unless
otherwise stated.
Pump and driver shall be mounted on a single bed-plate and directly driven
through flexible coupling in case of horizontal split casing pumps.
The following accessories shall be provided with each pump among other
standard accessories required:
1.4 Following fittings shall be provided with each pump among other standard
fittings required:
1.5 INSTALLATION
1.6 TESTING
1.7 PAINTING
2. PIPING
2.1 SCOPE
Rubber insertion.
2.2 All piping shall be galvanised steel unless otherwise stated. Pipes shall be
given one primary coat of red-oxide paint before being installed. Pipes
shall be sloping towards drain points.
2.3 Fittings shall be new and from reputed and approved manufacturers,
Fittings shall be of malleable casting of pressure ratings suitable for the
piping system. Flanges shall be new and from standard manufacturers.
Supply of flanges shall include bolts, washers gaskets, etc., as required.
Gate valves
Size Construction Ends
Ball valves
Size Construction Ends
Swing / dual plate check valves shall normally be used in all water
services. Lift type valves may be used in horizontal runs. Air release and
clean out plugs shall be provided and valves shall be suitable for 21
Kg./Sq.cm test pressure.
2.9 Strainers shall be preferably of the approved ‘Y’ type with C.I or
fabricated steel bodies designed to the test pressure specified for gate / ball
valves. Strainers shall have removable bronze screen with 3mm
perforations and a permanent magnet. Strainers shall be provided with
flanges or threaded sockets as required. They shall be designed so as to
enable blowing out accumulated dirt and facilitate removal and
replacement of screen without disconnection of the main pipe. All
strainers shall be provided with equal size isolating gate valves with rising
spindles so that the strainer may be cleaned without draining the system.
Strainers shall be provided on the suction side of each pump and inlet side
of equipment wherever shown in the drawings.
2.10 PIPING INSTALLATION:
The drawings indicate schematically the size and location of pipes. Pipes
runs and sizes may, however, be changed to meet the site conditions. The
Contractor on the award of the work, shall prepare detailed working
drawings showing the cross section, longitudinal section, detail of fittings,
locations of isolating drain and air valves etc. They must keep in view the
specific openings in buildings and other structures through which the pipes
are designed to pass.
2.10.2 Pipe supports shall be of steel, adjustable for height and primer coated
with rust preventive paint and finish coated black. Where pipe and clamp
are of dis-similar material, a gasket shall be provided in between.
Pipe hangers shall be fixed on walls and ceilings by means of metallic rawl
plugs of Fischer make.
2.10.3 Vertical risers shall be parallel to walls and column lines and shall be
straight and plumb. Risers passing from floor to floor shall be supported at
each floor by clamps or collars attached to pipe and with a 12mm thick
ribbed rubber pad or any other approved resilient material.
2.10.4 Pipe sleeves of 50mm on larger diameter shall be provided wherever pipes
pass through well and the annular space filled with mineral wool and
finished with retaining rings.
2.10.5 Insulated piping shall be supported in such a manner as not to put undue
pressure on the insulation. 1.80mm metal sheet shall be provided between
insulation and the clamp saddle or roller extending at least 150mm on both
sides of the clamp, saddle or roller.
2.10.6 Piping work shall be carried out with minimum disturbance to the other
works being done at the site. A programme of work shall be chalked out
in consultation with the Engineer.
2.10.7 Piping layout shall take due care for expansion and contraction in pipes.
2.10.8 All pipes using screwed fittings shall be accurately cut to the required sizes
and threaded in accordance with IS:554/1955 and burrs removed before
laying. Open ends of the piping shall be locked as the pipe is installed to
avoid entrance of foreign matter. Wherever reducers are to be made in
horizontal runs, eccentric reducers shall be used if the piping is to drain
freely, in other locations, concentric reducers may be used.
2.10.9 Air valves shall be provided at all high points in the piping system for
venting. Valves shall be of the double float type, with G.M./C.I. body,
vulcanite balls, rubber seating, etc. Air valves shall be of the sizes
specified and shall be associated with an equal size gate valve with rising
spindle.
Discharge from the air valves shall be piped through an equal sized G.S.
pipe to the nearest drain or floor waste or as shown.
2.10.11Drain shall be provided at all low points in the piping system and shall be
of the following sizes :
Mains Drains
Upto 300mm dia 25mm dia
Drains shall be provided with ball valves of equal size. Drains shall be
piped through equal size G.I. pipe to the nearest drain or floor waste or as
shown on the drawings. Piping shall be pitched towards drain points.
2.11.1 Pressure gauge shall be not less than 100mm dia dial and of appropriate
range and be complete with shut off gauge cocks etc. duly calibrated
before installation.
2.11.2 Pressure gauge shall be provided at the suction and discharge of pumps
and as indicated on the drawings. Care shall be taken to protect pressure
gauges during pressure testing.
.13 TESTING
2.13.1 All piping shall be tested to hydrostatic test pressure of at least one and a
half times the maximum operating pressure, but not less than 7 Kg/Sq.cm
for a period of not less than 24 hours. All leaks and defects in joints
revealed during the testing shall be rectified to the satisfaction of the
Engineer.
2.13.2 Piping repaired subsequent to the above pressure test shall be re-tested in
the manner described above.
2.13.3 Systems may be tested in sections and such sections shall be securely
capped.
2.13.4 The Consultant shall be notified well in advance by the contractor of his
intention to test a section of piping and all testing shall be witnessed by the
Consultant or his authorised representative.
2.13.6 The Contractor shall provide all materials, tools, equipment, instruments,
services and labour required to perform the test, and shall ensure that the
plant room and other areas are cleaned up and spill over water is removed.
2.13.7 PAINTING
After the piping has been installed, tested and run for at least ten days the
piping shall be given two finish coats, 3 mils each of approved colour.
The direction of flow of fluid in the pipes shall be visibly marked in white
arrows or as directed by the Engineer.
3. SOFTNER
3.1 SCOPE
The brine tank shall be a combination brine measuring cum storage and
shall have a proper cover. The tank shall be moulded out of corrosion free,
rigid polyethelene. The tank shall be equipped with an elevated salt plate
3.4 CONTROLS
3.7 MINERALS
The softener shall be complete with sample cock installed for obtaining
samples of the effluent water. A complete water testing kit shall be
furnished for conducting a p.p.m. hardness test.
3.9 ACCESSORIES
4. PRESSURE FILTER
The filtration plant shall work on the principle of forced flow of raw
water from top to bottom through filtering media. The raw water carrying
any sediments shall get cleaned in the process as the filtering media
retains the turbidity and hence only clean filtered water shall flow out at
the service end.
The piping and valves shall be actuator operated and controlled through a
microprocessor in such a way that simple control of these valves enables
backwash, rinsing and service cycles to be operated at appropriate time
based on differential pressure control. Rinsing is done to ensure that no
sediments are present in the water drawn for use. Necessary operation
manual shall be provided with the unit.
The pressure filter shall be able to retain all turbidity and do fine
filtration to provide drinking water of international standards. The
pressure filter shall be capable of taking a load upto 500 litres per min.
and an air line from the compressor shall be provided to it for the purpose
of air scouring and backwashing.
The filter media shall comprise of 0.5 to 1.00 mm fine filtering silica sand
for removal of turbidity and suspended matter.
Manganese greens and M50 Manganese Zeolite for removal of iron and
maganese. Needs addition of potassium permanganate to operate
effectively.
Polarite 0.5-1.0mm fine filtering sand coated with manganese dioxide for
removal of iron and manganese. Needs air-scouring during backwash to
reactivate media.
The control panel shall alternate the lead lag pump, taking over in case of
failure. The system shall be provided by a diaphram type pressure vessel
suitable for a back-up of min. one minute.
The pump shall have stainless steel impeller with self lubricating bearing.
The shaft seal shall be mechanical type tungsten carbide sealing rings.
1.1. GENERAL
The Effluent Treatment Plant shall be compact, odour free and shall
consume low power.
Parameters Value
pH 6.0 – 8.5
BOD5 Less than 20 Mg /L
Suspended Solids Less than 10 Mg / L
COD Less than 150 Mg / L
Oil & Grease Less than 10 Mg / L
Coliform count < 103 at the CCT outlet
For cooling tower make-up the treated sewage from final holding tank
is further passed through softening plant for cooling tower makeup
purpose.
The biological sludge generated from the reactor which is settled in the
Clarifier/Tube settler, is pumped into sludge sump. The sludge shall be
pumped and filled in a tanker for suitable disposal by client.
Each air diffusion device shall be connected to the air header with
individual 25-50 dia drop pipings in SS ( 304) The drop pipe
assembly shall be connected to the air header in amanner to permit
raising the droppipe and diffusion device above the water surface
quickly and without disturbing airflow to the other diffusers. Each
diffuser drop pipe shall be equipped with non-clog fine bubble
diffusers of sufficient quantity to keep pressure loss through the drop
pipe assembly to a minimum. The air diffusion devices shall be
designed to distribute air over the entire length of the tank and to have
efficiency such that an adequate supply of oxygen is maintained in the
tanks of treat the sewage load for which the plant is designed.
The blowers shall be coupled with VFD for optimizing the energy
consumption depending on the oxygen demand which shall be
coupled with a proportional type (DO) Dissolved Oxygen controller.
5. ELECTRICAL INSTALLATION
5.1 Scope
All power wiring shall be carried out with 650/1100 Volts grade PVC
insulated, copper conductor wires in M.S. Conduits. Sized for starting
current and continuous running current carrying capacity and by applying
proper derating factor. Termination of copper conductors shall be by
means of crimping. No joints shall be permitted.
The control panels shall be metal enclosed sheet steel cubicles, indoor
type, dead front, floor mounting/wall mounting type. The control panel
shall be totally enclosed, completely dust and vermin proof. Gaskets
between all adjacent units and beneath all covers shall be provided to
render the joints dust proof. All doors and covers shall be fully gasketed
with foam rubber and/or rubber strips and shall be lockable. All mild steel
sheets used in the construction of control panels shall be 2mm thick and
shall be folded and braced as necessary to provide a rigid support for all
components. Joints of any kind in sheet metal shall be seam welded all
welding slag grounded off and welding pits wiped smooth with plumber
metal. All panels and covers shall be properly fitted square with the
frame, and holes in the panel correctly positioned. Fixing screws shall
enter into holes tapped into an adequate thickness of metal or provided
with hank nuts. Self threading screws shall not be used in the
construction of control panels. A base channel of 75mm x 75mm x
5mm thick shall be provided at the bottom.
A maximum of 200mm space between the floor and bottom most panel of
unit shall be provided. The control panels shall be of adequate size with a
provision of 20% spare space to accommodate possible future additional
switch gear.
Facility shall be provided for the entry of all types of conduits/cables from
bottom or top of control panel as per site requirements.
Single phase preventers shall be provided for all 3 phase motors. Single
phase preventer shall be in conformity with relevant ISI standards. Single
phase preventers shall act when the supply voltage drops down to 90% of
the rated voltage or failure of one or more phases. Single phase preventer
shall be voltage operated and of Larsen and Tubro make or other approved
equal make.
Control panel shall contain starters and safety fuses for water distribution
system pumps motors. It shall also house the main switch for incoming
supply, voltmeter with selector switch for measuring the current drawn
by each motor and indicating lights for incoming phases as well as status
indication of each equipment.
Cables:
PVC insulated aluminium conductor Armoured cables shall be used for
connecting motors.
5.7 Earthing
Main power up to the Electrical panel in plant room along with earthing
shall be provided by other agency. Each panel shall be earthed to the
main earthing.
All the motors etc. shall be double earthed to the panel. The earthing shall
be done with wires as under.
5.8 Drawings
Shop drawing for control panel and wiring of equipment showing the
route of conduit/cables shall be got approved by the Consultant before
5.9 Testing
5.10 Painting