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PRACTICE
(This practice is appropriate for attachment to Inquiry or Purchase Document) Rev. 1 March 1998
Changes shown by
SCOPE
I 1.1 This practice supplements the minimum requirements on the design, fabrication, and inspection of fired
process heaters (hereinafter referred to as heaters) given in API Standard 560, Fired Heaters for General
Refinery Services. This practice does not cover steam cracking heaters.
I 1.2 An asterisk () indicates that a decision by the Purchaser is required, or that additional information is
furnished by the Purchaser.
PRACTICES
IP 2-1-1 Plant Noise Design Criteria IP 15-1-1 Instrumentation for Fired Heaters
IP 3-4-1 Piping for Fired Equipment IP 15-2-1 Temperature Instruments
IP 3-16-1 Flanged Joints, Gaskets and Bolting IP 18-3-2 Statically Cast Steel and Alloy Pressure Containing
IP 3-18-1 Piping Fabrication Parts, and Tube Supports for Fired Heaters
IP 4-1-2 Structural Steel Design IP 18-7-1 Welding Procedures
IP 4-1-3 Design Loads for Structures IP 18-10-1 Additional Requirements for Materials
IP 4-2-1 Auxiliary Structures for Operation and Maintenance IP 18-12-1 Positive Materials Identification
IP 7-4-1 Burners for Fired Heaters IP 19-1-1 Paint and Protective Coatings
IP 7-5-1 Coils for Fired Heaters and Boilers IP 19-3-3 Linings for Fired Heaters
IP 7-8-1 Dampers and Guillotines for Fired Equipment IP 20-1-1 Inspection of Equipment and Materials
IP 14-3-1 Fireproofing IP 20-1-3 Quality Programs
STANDARDS
TABLE 2
PRACTICES
I 2.3 The vendor shall comply with any local rules or regulations specified by the Purchaser.
DOCUMENTATION
FINAL RECORDS
I 3.2 Mill test certificates and heat numbers shall be provided for all tube supports.
d a b
Outside
Wall
d a b
Bare Tubes
070101
R 4.4 Corbelling shall not be used on the bottom shield row of the convection section.
R 4.5 For natural draft operation with burners firing vertically or horizontally, minimum clearances shall be
provided per API Standard 560 Table 12 with the following exceptions:
a. For oil firing the burner centerline to centerline of tubes shall be increased by 6 in. (150 mm) beyond
the API requirement, and
b. For gas firing the burner centerline to centerline of tubes shall be increased by 3 in. (75 mm) beyond
the API requirement.
M 4.6 All-welded return bends shall be arranged as follows:
a. Radiant section return bends shall be located inside the heater.
b. Convection section return bends shall be located in header boxes.
R 5.3 Bottom tube supports in compression for vertical radiant coil heaters shall be buried in insulating
floor refractory. The minimum design temperature for the support shall be the process coil outlet
temperature.
R 5.4 Tube support and tubesheet maximum allowable stresses for the listed materials shall be as follows:
ALLOWABLE STRESSES FOR CAST TUBESHEET AND TUBE SUPPORT MATERIALS (2)(5)
Notes:
(1) For intermediate temperatures, allowable stress may be obtained from a smooth curve through the data points.
(2) Casting factor of 0.8 has NOT been applied to these stress values.
(3) 1 psi = 6.9 kPa.
(4) Data are partially based on ultimate tensile or yield strength.
(5) Unless otherwise noted, data are based on creep or rupture criteria in API Standard 560.
Notes:
(1) For intermediate temperatures, allowable stress may be obtained from a smooth curve through the data points.
(2) A casting factor is not applicable.
(3) 1 psi = 6.9 kPa.
(4) Data are partially based on ultimate tensile or yield strength.
(5) Unless otherwise noted, data are based on creep or rupture criteria in API Standard 560.
R 5.5 Tube support bearing surfaces shall be smooth with rounded edges, 1/8 in. (3 mm) radius or greater.
R 5.6 Maximum unguided length of vertical tubes fired on only one side shall be 35 ft (10.7 m).
R 5.7 Convection section intermediate tube supports shall be as follows:
a. If sootblowers are used, or space for addition of sootblowers is provided, any intermediate tube
supports required between adjacent sootblowers (or spaces provided therefore) shall be located
equidistant between them.
b. The minimum thickness of cast and wrought tube support flanges and web shall be 0.625 in. (16
mm) and 0.5 in. (13 mm) respectively.
c. If tube supports are to be refractory coated, sleeves shall be attached to the tube holes to prevent the
refractory from being damaged by the tubes. Sleeves shall have inside corners removed to prevent
binding.
d. Proposals to use multiple piece, welded tube supports shall be submitted for approval.
R 5.8 End tube sheets shall be stiffened as necessary to withstand the frictional forces due to thermal growth
of the coil, and the dead load stresses - both at tubesheet design temperature. Tubesheets shall be
protected by a minimum of 5 in. (125 mm) of refractory, suitably attached to the supports.
R,M 5.9 Supports for convection section extended surface tubes shall be designed to avoid mechanical
damage to the extended surface, and shall permit easy insertion of the tubes. Tube supports shall be
provided with a tube bearing surface not less than 2-1/2 in. (63 mm) in width.
STRUCTURAL DESIGN
O,M 7.1 Piping or obstructions beneath bottom fired heaters, shall not interfere with burner adjustment or
normal exit paths from beneath the heater.
R 7.2 All heaters shall have structural steel framing designed by the allowable stress method. The heater
casing shall not be used to support structural loads, except for shear due to lateral loads. The casing may
be used to provide lateral stability to main structural members.
C * 7.3 For vertical cylindrical heaters, alternative designs, where the casing is used as part of the main
structure, may be proposed for approval by the Owner's Engineer.
R 7.4 Heater floor plates shall be supported from structural beams which are a part of the heater structure,
and attached to beams by 100% welding. Floor plate thickness shall be 1/4 in. (6 mm) minimum.
O 7.5 All tube penetrations through the heater casing or header boxes shall be fitted with seals designed to
accommodate any tube movement and provide 100% tight sealing against air in leakage.
PLATFORMS
O,M 8.5 Platforms shall be provided as follows:
a. Completely around the heater at floor level and extending to heater casing at observation door
locations, as a minimum.
b. Minimum clear width for access to tube with header boxes shall be 4 ft (1200 mm).
TEMPERATURE
TUBE MATERIAL °F °C
Carbon Steel 1275 690
2-1/4 Cr 1325 718
5 Cr 1350 732
9 Cr 1375 746
18 Cr 8 Ni 1700 926
25 Cr 20 Ni 2050 1121
Vendor shall also check thermal expansion capabilities of stack damper at decoking temperatures listed
above.
S,O 10.10 Proposals to use automatic opening, drop out doors in combustion air ducting shall be approved by
the Owner's Engineer. When their use is approved, doors shall open into an area where personnel have
no access or opening shall have a shield to deflect any escaping hot air away from personnel.
BURNERS
O 11.1 Burner capacity. Burners shall be capable of operating at the specified excess air level and heat release
rate without flame impingement. Unless otherwise specified, burners shall be sized with the following heat
release margins above the design rate:
For dual fuel burners where each fuel can supply design heat release, no margins shall be applied to
the fuel-side design capacities. Air-side margins shall be as specified above.
FABRICATION
O 12.1 The annular space between tubes and end tubesheet shall be packed with high temperature packing or
rope. For extended surface tubes, the space between studs or fins shall be filled with refractory at the
tubesheet location.