TECHNICAL STANDARD

GENERAL FURNACE SPECIFICATION

MB15-1TS-BASE

DATE: 01 JUN 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 1 OF 5
(Note: Before using on a project, this BASE spec. must be revised as a project spec with applicable project details.)

TABLE OF CONTENTS

Section Title Page No.

1. GENERAL ......................................................................................................................................1
1.1 Scope..............................................................................................................................................1
1.2 Codes and Industry Standards .......................................................................................................1
2. KBR SPECIFICATIONS INDEX.....................................................................................................1
2.1 Design Specifications .....................................................................................................................1
2.2 Technical Standards .......................................................................................................................1
2.3 Technical Specifications .................................................................................................................2
2.4 Purchasing Standards ....................................................................................................................3
2.5 General Data Sheets ......................................................................................................................3
2.6 Required Field Standards ...............................................................................................................3
2.7 Recommended Field Standards .....................................................................................................3
3. SUPPLEMENTARY ABBREVIATIONS.........................................................................................3
4. SPECIAL NOTES...........................................................................................................................5

1. GENERAL

1.1 Scope

This standard covers applicable Codes, Industry Standards, Specification Index, supplementary abbreviations
and special notes. (Note: KBR will be referred to as the Purchaser.)

1.2 Codes and Industry Standards

The dates of issue of the applicable Codes and Industry Standards referenced within the following Standards
and Specifications shall be the latest issue as of _________.

2. KBR SPECIFICATIONS INDEX

Specifications issued with requisitions and/or subcontracts.

2.1 Design Specifications

9-4D, “Design Requirements for Wind Loads”
9-5D, “Design Requirements for Earthquake Loads for Non-LNG Facilities”
MB42-1D, "Steel Furnace Stacks"
P17-2D, "Selection of Bolting Materials, Carbon and Alloy Steel for Piping"
P18-1D, "Selection of Gasket Materials"

2.2 Technical Standards

2-1TS, "Alloy Verification"
4-7TS, "General Welding Requirements"
C15-1TS, "Steel Reinforcing Bars - Bar Tolerances, Standard Hook Details, Bar Types and Markings"
C17-2TS, "Anchor Bolts - Plain and Plastic Sleeved Assemblies, Typical Details"
MB1-4TS, "Protection and Packaging, Class MB - Furnaces"
MB8-1TS, "Examination of Welds in Furnace Process Coils"
MB11-1TS, "Installation of Furnace Castable Linings (Shop or Field)"
MB11-2TS, "Installation of High Alumina Castable in Furnaces"
MB11-4TS, "Installation of Furnace Linings General Requirements"
MB15-2TS, "Shop Fabricated Furnace Steel"
P4-1TS, “Piping Branch Connection Details”
P4-6TS, “Buttweld End Preparation for Field Welds-Piping and Equipment"
P8-1TS, “Petrochemical and Refinery Piping General Weld Inspection Requirements”
 TECHNICAL STANDARD

GENERAL FURNACE SPECIFICATION

MB15-1TS-BASE

DATE: 01 JUN 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 2 OF 5
(Note: Before using on a project, this BASE spec. must be revised as a project spec with applicable project details.)

P17-1TS, "KBR Bolting Types Carbon and Alloy Steel"

S15-3TS, "Fabricated Structural Steel Nomenclature"
V42-1TS, “General Coating Procedures”

2.3 Technical Specifications

C12-1M, "Ready-Mix Concrete"
C15-1F, "Fabricated Reinforcing Steel"
C15-3M, "Welded Wire Fabric"
C17-1M, "Anchor Bolts, Plain and Sleeved"
IS100E BASE, “Electrical and Instrumentation Requirements for Packaged Equipment”
IS110E BASE, “Electrical and Instrumentation Requirements for Simple Packaged Equipment”
MB11-1M, "Miscellaneous Insulation for Furnaces"
MB11-2M, "Insulating and Refractory Firebrick"
MB11-3M, "LHV Castable (1:2:4)"
MB11-4M, "Prefired Brick Tunnel Cover Slabs"
MB11-5M, "Ceramic Fiber Module Insulation for Furnaces"
MB11-6M, "Proprietary Insulating Castable Material for Furnace Linings"
MB13-1M, "Nickel-Iron-Chromium Alloy Components"
MB13-5F, "Nickel-Iron-Chromium Alloy Fabrication from Plate, Sheet, and Strip"
MB13-6F, "Cast Tube Supports"
MB13-8M, "Internal Finned Radiant Tubes" (Confidential)
MB14-1M, "Furnace Tubes"
MB14-2M, "Furnace Tubes, Centrifugally Cast"
MB20-1F, "Cast Fittings for Furnaces"
MB21-1F, "Fabrication Requirements for Radiant Coils of Reformer Furnaces"
MB21-2F, "Fabrication Requirements for Radiant Coils for Pyrolysis Furnaces"
MB21-3F, "Fabrication Requirements for Process Coils and External Piping"
MB21-4F, "Fabrication Requirements for Boiler Coils and Jumpovers (ASME Section I)
MB21-5F, "Externally Finned Tubes"
MB21-6F, “Fabrication Requirements of Pressure Vessel Coils and Jumpovers
(ASME Section VIII - Division 1)"
MB21-8F, “Fabrication Requirements for Radiant Coils of SCORE Furnaces”
MB26-1E, "Constant and Variable Springs Supports for Furnaces"
MB40-1F, “Fired Heaters”
MB42-1F, "Steel Stacks"
MB42-2F, “Elevated Flare System”
MB42-3F, “Staged Ground Flare System”
MB43-1E, "Burners for Pyrolysis Furnaces"
MB43-2E, "Burners for Furnaces and Boilers"
MB43-3E, "Fans and Drivers for Furnaces and Boilers"
MB43-4E, "Fans and Drivers for Capacities less than 56000 SCFM"
MD40-1F, “Pressure Vessels”
MJ41-1E, "Squirrel Cage Induction Electric Motors (Including NEMA Frame)"
MJ42-1E, "Form-Wound Squirrel Cage Induction Motors"
MJ51-1E, “Special Purpose Steam Turbines”
MJ51-2E, General Purpose Steam Turbines"
P5-1F, "Tetrafluoroethylene (TFE) Slide Plates"
S15-1F, "Shop Fabricated Structural Steel with High Strength Bolted Field Connections"
 TECHNICAL STANDARD

GENERAL FURNACE SPECIFICATION

MB15-1TS-BASE

DATE: 01 JUN 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 3 OF 5
(Note: Before using on a project, this BASE spec. must be revised as a project spec with applicable project details.)

2.4 Purchasing Standards

MB2-1PS, "Purchasing Requirements for Furnace Materials, Components, and Equipment"
S15-1PS, "Purchasing Requirements for Shop Fabricated Structural Steel with High Strength Bolted
Field Connections"
MD40-1PS, “General Purchasing Requirements for Pressure Vessels”
SDR-1MB, "Supplier Drawing and Data Requirements for Fired Heaters and Associated Equipment"
SDR-2MB-2, "Supplier Data Requirements, Fabricated Furnace Components"
SDR-2MB-3, "Supplier Data Requirements, Furnace Pressure Parts"
SDR-2MB-4, "Supplier Data Requirements, Furnace Castings Non-Pressure Parts"
SDR-2MB-5, "Supplier Data Requirements, Refractories"
SDR-2MB-6, "Supplier Data Requirements, Engineered Equipment (Furnaces)"
SDR-2MB-7, "Supplier Data Requirements, Flared Systems"
SDR-2MB-8, "Supplier Data Requirements, Fired Heaters"

2.5 General Data Sheets

GDS-10, "Coating Requirements for Furnaces and Associated Equipment"

2.6 Required Field Standards

4-7TS, "General Welding Requirements"
MB5-4CS, “Crossover Balancing and Radiant Coil Installation Procedure for Millisecond Furnace”
MB5-6CS, "Reformer Radiant Coil Alignment and Balancing Procedure"
MB8-1TS, "Examination of Welds in Furnace Process Coils"

2.7 Recommended Field Standards

2-1TS, "Alloy Verification"
8-1CS, “Field Hydrostatic Leak Testing of Piping and Equipment”
8-2CS, "Field Pneumatic Leak Testing"
17-1CS, "Normal Tightening and Loosening of Flange Bolts"
17-2CS, "Controlled Tightening and Loosening of Flange Bolts"
MB5-1CS, "Millisecond Furnace Erection Sequence"
MB5-2CS, "Ethane Furnace Erection Sequence"
MB5-3CS, "Reformer Furnace Erection Sequence"
MB5-8CS, "Millisecond Furnace - Radiant Coil Replacement (Confidential)"
MB5-9CS, "Reformer Furnace - Radiant Section Demolition and Erection Sequence"
MB5-10CS, "Replacement of Effluent Chamber/ Transfer Line with Riser Transition in A Reformer
Furnace"
MB6-1CS, "Maintenance for Millisecond Furnaces" (Confidential)
MB41-2CS, "Catalyst Loading of Primary Reformer Furnace Tubes Dry Loading Method"

3. SUPPLEMENTARY ABBREVIATIONS

About ABT Anchor Bolt AB

Arrangement ARRGT At @
Average Wall AW Back to Back B-B
Beam BM Between BTW
Bevel Both Ends BBE Bolt Circle BC
Both Sides BS Bottom BOT
Bottom of Steel BOS Bracket BRKT
Carbon Steel CS Center to Center C-C
Centerline L
C Ceramic Fiber Blanket CFB
Checkered Plate CHKD PL Column COL
Column Line CL Concrete CONC
Connection, connect CONN Convection Steel Fabricator CSF
Continuous CONT Convection CONV
 TECHNICAL STANDARD

GENERAL FURNACE SPECIFICATION

MB15-1TS-BASE

DATE: 01 JUN 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 4 OF 5
(Note: Before using on a project, this BASE spec. must be revised as a project spec with applicable project details.)

Corrosion Allowance CA Counterweight CWT

Coupling CPLG Detail DET
Diameter DIA. Double Extra Strong XXS
Draft Gauge DG Drawing DWG
Each EA Elbow ELL
Elevation EL End Coil Support ECS
End Tube Support ETS Equal EQ
Expansion EXP Expansion Joint EJ
Extra Strong XS Fabricator FAB
Face of Flange F/F Face to Face F-F
Far Side FS Feet FT
Field Weld FW Flange FLG
Floor FL Forced Draft Fan FD FAN
Foundation FDN Galvanized GALV
Gauge or gage GA Grating GRTG
Handrail HR Header Box HDR BX
High Strength HS Induced Draft Fan ID Fan
Inside Diameter ID Inside to Inside I/I
Intermediate Tube Support ITS Insulating Fire Brick IFB
Insulation INSUL Integrally Reinforced Branch-Welding Fitting IRBWF
Kellogg Brown & Root KBR Kilograms per Cubic Meter KGCM
Kip (1000 lb) K Knee Brace KB
Long, Length LG Long, Radius LR
Long Weld Neck LWN Mark MK
Maximum MAX Metric Tons per Day MTPD
Minimum MIN Minimum Sound Metal MSM
Minimum Sound Wall MSW Minimum Wall MW
Moment (Ft-Kips) M Moment Bracket MB
Moment Connection MC M.W. Kellogg MWK
Near Side NS Nominal Pipe Size NPS
Non-standard NON-STD Not to Scale NTS
Number No. Opposite OPP
Outside Diameter OD Outside to Outside O/O
Outside Radius OR Pounds LB
Pounds per Square Inch Gage PSIG Pounds per Cubic Meter PCM
Plate P Platform PLATF
Pressure Indicator PI Radius RAD
Raised Face RF Reducer RED
Reference REF Refractory Fire Brick RFB
Required REQD Ring Type Joint RTJ
Schedule SCH Section SECT
Shear in 1000 lbs (kips) V Shop Fabricated Module SFM
Shop Fabricated Piece SFP Short Radius SR
Short Tons Per Day STPD Snuffing Steam Connection S
Spaces SPC Specification SPEC
Square SQ Square Feet, Foot SQFT
Standard STD Steel STL
Stainless Steel SS Stiffeners STIFF
Symmetrical SYM Tangent Line TL
Temperature TEMP Temperature Indicator TI
Thick THK Thread Both Ends TBE
Thread One End TOE Toe Plate TP
Toe Plate Only TPO Top & Bottom T&B
 TECHNICAL STANDARD

GENERAL FURNACE SPECIFICATION

MB15-1TS-BASE

DATE: 01 JUN 2003 ENGINEERING SERVICES BY KBR TECHNICAL SERVICES, INC. PAGE 5 OF 5
(Note: Before using on a project, this BASE spec. must be revised as a project spec with applicable project details.)

Top of Grating TOG Top of Bearing Block TOBB

Top of Steel TOS Top Rail TR
Top Rail Only TRO Trunnion TRU
Tube Support Bracket TSB Typical TYP
Underside U/S Unless Noted UN
Unless Noted Otherwise UNO Weld Neck WN
Weight WT Work Point WP

4. SPECIAL NOTES

4.1 Reformer radiant coils (harps) are to be installed in strict accordance with Purchaser Construction
Standard MB5-6CS, "Radiant Coil Alignment and Balancing Procedure".

4.2 Millisecond furnace crossover balancing and radiant coil installation shall be in strict accordance with
Purchaser Construction Standard MB5-4CS, "Crossover Balancing and Radiant Coil Installation Procedure for
Millisecond Furnace".

4.3 All field welds of furnace pressure parts are to be in strict accordance with Purchaser Technical Standard
4-7TS, "General Welding Requirements".

4.4 Examination of all field welds for process coils fabricated in accordance with ASME B3.1.3 is to be in strict
accordance with Purchaser Technical Standard MB8-1TS. This examination shall include field welds of radiant
coils, convection section process coils, and their connecting crossovers and jumpers.

4.5 Examination of all field welds for boiler feed water and steam superheater coils, fabricated in accordance
with ASME Section VIII Division 1, is to be in strict accordance with ASME B31.3.

4.6 Alloy verification of all external furnace piping and welds is to be in strict accordance with Purchaser
Technical Standard 2-1TS.

4.7 Field hydrostatic leak testing shall be in strict accordance with Purchaser Construction Standard 8-1CS and
field pneumatic leak testing shall be in strict accordance with Purchaser Construction Standard 8-2CS.

4.8 Only those materials identified on KBR issued requisitions are being provided new for this project. Any
additional materials or components required due to demolition and erection activities or required maintenance
spare parts are the responsibility of the Owner and installation contractor.