PUMP SIZING CALCULATION

Chesheets.com Tag No. P-101 Suction Calculations Outlet Calculations Head Equation (2nd Order Curve Fitting)
Chemical Engineering Spreadsheets Description Feed Pump -0.002 -0.1007 149.935
Date 08-May-2017 Selected ID 6 Selected ID 6 8.9E-06 0.00198 0.08345
User Input By CheSheets Selected Schedule 7 Selected Schedule 7 1 0.10519 #N/A
Pipe ID Selected 3.068 inch Pipe ID Selected 3.068 inch
3.068 inch 3.068 inch Efficiency Equation (2nd Order Curve Fitting)
Pipe Diameter - ID2 Area 0.0513 ft2 Area 0.0513 ft2 -0.0017 0.42345 20.1368
Pipe Length - L2 P2
Flowrate 100.0 US gpm Velocity 4.340 ft/s Velocity 4.340 ft/s 1.6E-05 0.00349 0.14655
Density 62.40 lb/ft3 P1 Re 103036 Re 103036 0.99955 0.18473 #N/A
Viscosity 1.00 cP h2 e/D 0.00059 e/D 0.00059
Vapor Pressure 15.0 psia h1 A 4.96E+20 A 4.96E+20 System Curve (2nd Order Curve Fitting)
B 0.00 B 0.00 0.0011 0.01387 100.774
Differential DP 49.01 psi f 0.0207 f 0.0207 2.4E-06 0.00044 0.01708
Pipe Diameter - ID1
Differential Head 113.2 ft Pipe Length - L1 DP1 1.027 psi/100ft DP 1.027 psi/100ft 1 0.02862 #N/A
Hydraulic power 2.86 bhp Pressure 20.57 psi Pressure 69.58
NPSH available 12.9 ft Solution of System & Head Curve Efficiency 45.54 %
-0.0031 -0.1145 49.1609
Suction Condition Discharge Condition Curve Fitting Maximum Flow 180
Pressure P1 25.0 psia Pressure P2 50.0 psia Division 20 Determinant 0.62251 TRUE 0.78899 X Y
Static Head h1 5.0 ft Static Head h2 25.0 ft Flow Head Efficiency Increment 9 Roots -145.78 108.82 108.821 0
Equipment DP 5.0 psi Equipment DP 5.0 psi 1 0.0 150.0 20.0 Selected Flow 108.821 GPM Head 115.35 ft 108.821 115.35
Misc DP 0.0 psi Misc DP 0.0 psi 2 20.0 147.0 28.0 Suction Pipe
3 50.0 140.0 37.0 Flow Velocity Reynold A B f DP1 Elb, 90LR Elb, 45LR Tees, Thru Tees, Bran Ball Butterfly Gate Globe Check Plug Pipe Sum K DP Suct P Diff P System Curve
Pump HeadEfficiency %
Piping Piping 4 80.0 129.0 43.0 GPM ft/s 1 1 1 1 0 0 1 0 0 0 1 %
Length L1 120.0 ft Length L2 300.0 ft 5 100.0 120.0 45.0 1 0.0 0.000 0 0.00E+00 0.00E+00 0.0000 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 22.16 43.66 100.9 149.9 20.14
Pipe Diameter 3 inch Pipe Diameter 3 inch 6 150.0 90.0 44.0 2 9.0 0.391 9273 1.31E+19 5.18E+09 0.0326 0.013 0.35 0.25 0.68 1.15 0.25 0.42 0.16 5.47 2.15 0.44 0.52 3.11 0.00 22.15 43.72 101.0 148.9 23.81
Sch/ Thick 40 Sch/ Thick 40 7 180.0 67.0 40.0 3 18.0 0.781 18546 4.87E+19 7.90E+04 0.0277 0.044 0.31 0.23 0.67 1.10 0.23 0.37 0.15 5.38 2.07 0.39 0.51 2.97 0.01 22.10 43.88 101.4 147.5 27.19
Pipe ID ID1 3.068 inch Pipe ID ID2 3.068 inch 8 200.0 50.0 35.0 4 27.0 1.172 27820 9.53E+19 1.20E+02 0.0254 0.092 0.29 0.22 0.67 1.09 0.22 0.36 0.14 5.36 2.04 0.37 0.51 2.92 0.03 22.03 44.12 101.9 145.8 30.30
9 200.0 50.0 35.0 5 36.0 1.562 37093 1.47E+20 1.21E+00 0.0241 0.155 0.29 0.21 0.67 1.08 0.21 0.35 0.14 5.34 2.03 0.36 0.50 2.89 0.05 21.93 44.45 102.7 143.7 33.12
Roughness 0.0018 inch Roughness 0.0018 inch 10 200.0 50.0 35.0 6 45.0 1.953 46366 2.00E+20 3.40E-02 0.0232 0.233 0.28 0.21 0.67 1.08 0.21 0.35 0.14 5.34 2.02 0.35 0.50 2.88 0.07 21.81 44.85 103.6 141.4 35.66
7 54.0 2.344 55639 2.52E+20 1.84E-03 0.0225 0.326 0.28 0.21 0.67 1.08 0.21 0.35 0.14 5.33 2.02 0.35 0.50 2.87 0.11 21.67 45.33 104.7 138.7 37.91
Fittings No. K DP Fittings No. K DP 8 63.0 2.734 64913 3.04E+20 1.56E-04 0.0220 0.433 0.28 0.21 0.67 1.07 0.21 0.34 0.14 5.33 2.01 0.35 0.50 2.86 0.14 21.50 45.89 106.0 135.7 39.88
Elbows, 90LR 1 0.27 0.03 Elbows, 90LR 1 0.27 0.03 9 72.0 3.125 74186 3.54E+20 1.84E-05 0.0216 0.555 0.28 0.21 0.66 1.07 0.21 0.34 0.14 5.32 2.01 0.34 0.50 2.86 0.19 21.31 46.53 107.5 132.3 41.57
Elbows, 45LR 1 0.20 0.03 Elbows, 45LR 1 0.20 0.03 10 81.0 3.515 83459 4.01E+20 2.80E-06 0.0213 0.692 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.01 0.34 0.50 2.85 0.24 21.10 47.25 109.1 128.7 42.98
Tees, Thru 1 0.66 0.08 Tees, Thru 1 0.66 0.08 11 90.0 3.906 92732 4.47E+20 5.18E-07 0.0210 0.842 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.01 0.34 0.50 2.85 0.29 20.86 48.04 111.0 124.7 44.11
Tees, Branch 1 1.07 0.14 Tees, Branch 1 1.07 0.14 12 99.0 4.296 102005 4.91E+20 1.13E-07 0.0207 1.007 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.00 0.34 0.50 2.85 0.35 20.60 48.91 113.0 120.4 44.95
Ball Valves 0.20 Ball Valves 0.20 13 108.0 4.687 111279 5.32E+20 2.80E-08 0.0205 1.187 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.00 0.34 0.50 2.84 0.42 20.32 49.85 115.2 115.8 45.51
Butterfly Valves 0.34 Butterfly Valves 0.34 14 117.0 5.078 120552 5.72E+20 7.79E-09 0.0203 1.380 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.00 0.34 0.50 2.84 0.49 20.01 50.88 117.5 110.8 45.78
Gate Valves 1 0.14 0.02 Gate Valves 1 0.14 0.02 15 126.0 5.468 129825 6.10E+20 2.38E-09 0.0202 1.588 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.32 2.00 0.34 0.50 2.84 0.57 19.69 51.97 120.1 105.6 45.77
Globe Valves 5.32 Globe Valves 5.32 16 135.0 5.859 139098 6.46E+20 7.89E-10 0.0200 1.810 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 0.50 2.84 0.66 19.34 53.15 122.8 100.0 45.48
Check Valves 2.00 Check Valves 1 2.00 0.25 17 144.0 6.249 148372 6.80E+20 2.81E-10 0.0199 2.046 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 0.50 2.84 0.75 18.96 54.40 125.7 94.1 44.91
Plug Valves 0.34 Plug Valves 0.34 18 153.0 6.640 157645 7.13E+20 1.06E-10 0.0198 2.296 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 0.50 2.84 0.84 18.57 55.73 128.7 87.8 44.06
Pipe Entrance 1 0.50 0.06 Pipe Exit 1 1.00 0.13 19 162.0 7.031 166918 7.44E+20 4.27E-11 0.0197 2.561 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 0.50 2.84 0.94 18.15 57.13 132.0 81.3 42.92
0.36 0.68 20 171.0 7.421 176191 7.74E+20 1.80E-11 0.0196 2.839 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 0.50 2.84 1.05 17.71 58.61 135.4 74.4 41.50
Velocity 4.34 ft/s Velocity 4.34 ft/s 21 180.0 7.812 185465 8.02E+20 7.90E-12 0.0195 3.132 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 0.50 2.84 1.16 17.24 60.16 139.0 67.2 39.79
Reynold's No. 103036 Reynold's No. 103036
Pipe DP 1.03 psi/100ft Pipe DP 1.03 psi/100ft Discharge Conditions
Suction Pressure 20.57 psia Discharge Pressure 69.58 psia Flow Velocity Reynold A B f DP1 Elb, 90LR Elb, 45LR Tees, Thru Tees, Bran Ball Butterfly Gate Globe Check Plug Pipe Sum K DP Disch P
GPM ft/s 1 1 1 1 0 0 1 0 1 0 1
1 0 0.000 0 0.00E+00 0.00E+00 0.0000 0.000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 1.00 1.00 0.00 65.82
Pump Manufacturer's Curve Maximum Flow 180 US gpm 2 9 0.391 9273 1.31E+19 5.18E+09 0.0326 0.013 0.35 0.25 0.68 1.15 0.25 0.42 0.16 5.47 2.15 0.44 1.00 5.75 0.01 65.87
Flow value till which System and Head Curve 3 18 0.781 18546 4.87E+19 7.90E+04 0.0277 0.044 0.31 0.23 0.67 1.10 0.23 0.37 0.15 5.38 2.07 0.39 1.00 5.53 0.02 65.98
Flow Head Efficiency are calculated 4 27 1.172 27820 9.53E+19 1.20E+02 0.0254 0.092 0.29 0.22 0.67 1.09 0.22 0.36 0.14 5.36 2.04 0.37 1.00 5.45 0.05 66.15
gpm ft % 5 36 1.562 37093 1.47E+20 1.21E+00 0.0241 0.155 0.29 0.21 0.67 1.08 0.21 0.35 0.14 5.34 2.03 0.36 1.00 5.42 0.09 66.38
0.0 150.0 20.0 Operating Conditions 6 45 1.953 46366 2.00E+20 3.40E-02 0.0232 0.233 0.28 0.21 0.67 1.08 0.21 0.35 0.14 5.34 2.02 0.35 1.00 5.40 0.14 66.66
20.0 147.0 28.0 Flowrate 108.8 US gpm 7 54 2.344 55639 2.52E+20 1.84E-03 0.0225 0.326 0.28 0.21 0.67 1.08 0.21 0.35 0.14 5.33 2.02 0.35 1.00 5.38 0.20 67.00
50.0 140.0 37.0 Head 115.3 ft 8 63 2.734 64913 3.04E+20 1.56E-04 0.0220 0.433 0.28 0.21 0.67 1.07 0.21 0.34 0.14 5.33 2.01 0.35 1.00 5.37 0.27 67.39
80.0 129.0 43.0 Efficiency 45.54 % 9 72 3.125 74186 3.54E+20 1.84E-05 0.0216 0.555 0.28 0.21 0.66 1.07 0.21 0.34 0.14 5.32 2.01 0.34 1.00 5.36 0.35 67.84
100.0 120.0 45.0 Hydraulic Power 3.17 bhp 10 81 3.515 83459 4.01E+20 2.80E-06 0.0213 0.692 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.01 0.34 1.00 5.36 0.45 68.34
150.0 90.0 44.0 Rated Power 6.96 bhp 11 90 3.906 92732 4.47E+20 5.18E-07 0.0210 0.842 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.01 0.34 1.00 5.35 0.55 68.90
180.0 67.0 40.0 12 99 4.296 102005 4.91E+20 1.13E-07 0.0207 1.007 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.00 0.34 1.00 5.35 0.66 69.51
200.0 50.0 35.0 13 108 4.687 111279 5.32E+20 2.80E-08 0.0205 1.187 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.00 0.34 1.00 5.35 0.79 70.17
14 117 5.078 120552 5.72E+20 7.79E-09 0.0203 1.380 0.27 0.20 0.66 1.07 0.20 0.34 0.14 5.32 2.00 0.34 1.00 5.34 0.93 70.89
15 126 5.468 129825 6.10E+20 2.38E-09 0.0202 1.588 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.32 2.00 0.34 1.00 5.34 1.07 71.66
16 135 5.859 139098 6.46E+20 7.89E-10 0.0200 1.810 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 1.00 5.34 1.23 72.49
17 144 6.249 148372 6.80E+20 2.81E-10 0.0199 2.046 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 1.00 5.34 1.40 73.36
Head Vs Flow
18 153 6.640 157645 7.13E+20 1.06E-10 0.0198 2.296 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 1.00 5.34 1.58 74.29
180.0 19 162 7.031 166918 7.44E+20 4.27E-11 0.0197 2.561 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 1.00 5.33 1.77 75.28
160.0 20 171 7.421 176191 7.74E+20 1.80E-11 0.0196 2.839 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 1.00 5.33 1.98 76.32
21 180 7.812 185465 8.02E+20 7.90E-12 0.0195 3.132 0.27 0.20 0.66 1.07 0.20 0.34 0.13 5.31 2.00 0.34 1.00 5.33 2.19 77.41
140.0

120.0
Head (ft)

100.0

80.0

60.0

40.0

20.0

0.0
0.0 50.0 100.0 150.0 200.0
Flow (GPM)

Piping Inside Diameter, Inches

Sch / Thickness Nominal Pipe Size
0.375 1 1.0 10 20 30 40 60 80 100 120 140 160 OD
1 0.375 1 1 0.5 0.622 0.546 0.466 0.84 1
2 0.5 2 2 0.75 0.824 0.742 0.612 1.05 2
3 1.0 3 3 1 0.565 1.049 0.957 0.815 1.315 3
4 10 4 4 1.5 1.15 1.61 1.5 1.338 1.9 4
5 20 5 5 2 1.625 2.067 1.939 1.687 2.375 5
6 30 6 6 3 2.75 3.068 2.9 2.624 3.5 6
7 40 7 7 4 3.75 4.026 3.826 3.624 3.438 4.5 7
8 60 8 8 6 5.875 6.065 5.761 5.501 5.187 6.625 8
9 80 9 9 8 7.875 8 8.125 8.071 7.981 7.813 7.625 7.44 7.187 7.001 6.8713 8.625 9
10 100 10 10 10 10 # 10.25 10.14 10.02 9.75 9.562 9.31 9.062 8.75 8.5 10.75 10
11 120 11 11 12 12 # 12.25 12.06 11.938 11.63 11.37 11.1 10.75 10.5 10.126 12.75 11
12 140 12 12 14 13.25 # 13.5 13.38 13.25 13.124 12.81 12.5 12.1 11.812 11.5 11.188 14 12
13 160 13 13 16 15.25 # 15.5 15.38 15.25 15 14.69 14.31 13.9 13.562 13.124 12.812 16 13
14 18 17.25 # 17.5 17.38 17.12 16.876 16.5 16.12 15.7 15.25 14.876 14.438 18 14
15 20 19.25 # 19.5 19.25 19 18.812 18.38 17.94 17.4 17 16.5 16.062 20 15
16 24 23.25 # 23.5 23.25 22.88 22.624 22.06 21.56 20.9 20.376 19.876 19.312 24 16
17 26 25.25 # 25.38 25 26 17
18 28 27.25 # 27.38 27 26.75 28 18
19 30 29.25 # 29.38 29 28.75 30 19
20 32 31.25 # 31.38 31 30.75 30.624 32 20
21 34 33.25 # 33.31 33 32.75 32.624 34 21
22 36 35.25 # 35.38 35 34.75 34.5 36 22
23 38 37.25 # 38 23
24 40 39.25 # 40 24
25 42 41.25 # 42 25
26 44 43.25 # 44 26
27 46 45.25 # 46 27
28 48 47.25 # 48 28
29 50 49.25 # 50 29
30 52 51.25 # 52 30
31 54 53.25 # 54 31
32 56 55.25 # 56 32
33 58 57.25 # 58 33
34 60 59.25 # 58 60 34
35 66 65.25 # 64 66 35
36 72 71.25 # 70 72 36
37 78 77.25 # 76 78 37
38 84 83.25 # 82 84 38
39 90 89.25 # 88 90 39
40 96 95.25 # 94 96 40
41 102 101.3 # 100 102 41
42 108 107.3 # 106 108 42
43 114 113.3 # 112 114 43
44 120 119.3 # 118 120 44