Professional Documents
Culture Documents
Capabilities , References,
Applications with Focus on
Power & Water DCS
By:
Yokogawa Middle East & Africa
| July 2018 |
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1
YOKOGAWA Middle East & Africa Team:
Norinao Sato
Director & Senior Executive Vice President: Sales ,
Marketing & Service , Yokogawa Middle East & Africa
Muhammad Nadeem
General Manager - Strategic Accounts, Sales & Marketing,
Yokogawa Abu Dhabi
Ossama Maguid
Country Manager-Yokogawa Egypt, Jordan
Sumitava Sengupta
General Manager - Strategic Business Development, Power
& Water Solutions, Yokogawa Middle East & Africa
| July 2018 |
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© Yokogawa Electric Corporation
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Agenda
1. Introduction to YOKOGAWA Corporate and
Middle East & Africa: 15 min
2. Introduction to YOKOGAWA Abu Dhabi ,
UAE: 5 min
3. Local and Global References in Power &
Water: 5 min
4. Technical Presentation on YOKOGAWA
Centum VP DCS: 25 min
5. Project Specific : Solution for Al Aweer H 4
Project: 10 min
6. Q& A
| July 2018 |
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Yokogawa Corporate Profile
Norinao Sato
Director & Senior Executive Vice President:
Sales , Marketing & Service ,
Yokogawa Middle East & Africa
| July 2018 |
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© Yokogawa Electric Corporation
4
The Yokogawa Brand
| July 2018 |
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5
Our Vision and Brand
Vision statement
The vision statement charts our course
to the future. It is a promise to our
Through “Process Co-Innovation,” clients, markets, and society ņ and
Yokogawa creates new value also to ourselves.
with our clients for a brighter future. By engaging in process co-innovation
with its clients and society as a whole,
Yokogawa creates value for a brighter
tomorrow.
| July 2018 |
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6
The Yokogawa Philosophy
As a company,
our goal is to contribute to society
through broad-ranging activities in the areas of
measurement, control, and information.
Individually,
we aim to combine good citizenship
with the courage to innovate.
| July 2018 |
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Corporate Information
| July 2018 |
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Global Business Expansion and Innovation
1917 1924 1950 1966 1969 1975 1991 1996 2005 2010
Japan 1st Japan 1st Japan 1st Japan World’s 1st World’s 1st World’s 1st Confocal Safety World’s 1st
Produce Portable Electronic 1st Vortex Distributed Fully digital scanner instrumented ISA100 Wireless
and sell oscillograph recorders in Process flowmeter control transmitter with unit system compliant
electric Japan gas system silicon resonant field devices
chromato- sensor
1933 graph
1988
Started research and Entered the
manufacture of aircraft high-frequency
instruments and flow, measuring
temperature, and pressure instrument
controllers business
Innovation
| July 2018 |
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Yokogawa Employees Worldwide
Yokogawa Electric
Corporation
2,590
Group companies
Europe, Russia & CIS 2,416 in Japan
North & South Americas 1,181
4,257
Middle East & Africa 929
Worldwide
18,290
Outside Japan
breakdown
Group companies
outside Japan
11,443
Asia & Oceania 6,917
As of March 31, 2018
| July 2018 |
㸦 㸧
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Network in Japan
Branch offices 10
Group companies 12
Komine Office Representative offices and
service offices 154
Kanazawa Office
Kofu Office
Branch offices
As of March 31, 2018
| July 2018 |
㸦 㸧
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Worldwide Business Operations
Yokogawa Europe Yokogawa Electric CIS Yokogawa China Yokogawa Electric Yokogawa Corporation Yokogawa America
The Netherlands Russia China Korea Korea of America do Sul
USA Brazil
㸦 㸧 㸦 㸧 㸦 㸧 㸦 㸧
㸦 㸧 㸦 㸧
Kanazawa
Life science-related equipment
Main factories
in Japan
Kanazawa
Life science-related equipment
Komagane
Silicon sensors
Komine
Analytical
Kofu instruments
Field instruments
Measuring instruments
Analytical instruments
The Netherlands Russia China Korea USA Bahrain India Singapore Brazil
e-RT3 plus
eMbedded M@chine
controller
ProSafe-RS
Safety instrumented system
| July 2018 |
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Test and Measurement / Aviation and Other
Measuring instruments
CellVoyager CV8000
High-throughput cytological discovery
system CSU-W1 Gyrocompasses Flat panel displays
Confocal scanner unit for aviation use
| July 2018 |
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Quality Management
Customer satisfaction
QA QI
Quality Quality
Assurance Improvement
Quality
mind
Qm
Quality in every aspect begins with the mind
| July 2018 |
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Our Approach to R&D
Basic stance and roles
Business Headquarters Innovation Center
Possible future
Current operations Foreseeable future (scenarios) Unknowable future
Present Future
Three goals
Yokogawa will work to achieve net-zero emissions, make a transition to
a circular economy, and ensure the well-being of all by 2050, thus making
the world a better place for future generations.
| July 2018 |
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Yokogawa Middle East
& Africa :
Norinao Sato
Director & Senior Executive Vice President:
Sales , Marketing & Service ,
Yokogawa Middle East & Africa
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
22
Yokogawa Middle East & Africa
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
YMA Certified Offices in the Region
YMA’s certified offices in the region for ISO 9001, OHSAS 18001 and
ISO 14001 management systems:
1. YMA (Bahrain)
2. YEB (Bahrain)
3. YKSA (Saudi Arabia)
4. YSSA (Saudi Arabia)
5. YAD (UAE)
6. YEU (UAE)
7. YMA-OMN (Oman)
8. YMA-QTR (Qatar)
9. YMA-SA (South Africa) excluding ISO 14001
10. YMA-AAR (African Anglophone Region) excluding ISO 14001
11. YMA-NG (Nigeria) excluding ISO 14001
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
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Affiliates © Yokogawa Electric Corporation
Sales/Service Offices /Eng’g Center 26
Engineering - FAT Facility in Middle East & Africa
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Yokogawa Yokogawa
Saudi Bahrain Oman
Arabia FAT: 500m2
Company
FAT : 4,400 Kingdom of UAE
Oman
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Yokogawa
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Yokogawa Nigeria Yemen
Yokogawa Angola FAT:1,200m2 $IULFD
Engineering Center. FAT: 170m2
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Lagos, Nigeria
FAT : 500m2
South Africa Yokogawa South Africa (Pty) 7RWDO0( $IULFD
Ltd. P)$7)DFLOLW\
Location : Johannesburg,
South Africa
FAT : 700m2
| July 2018 |
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Panel Assembly Department (PAD)
| July 2018 |
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FSMS Certification by TUV Rheinland
Functional Safety
Management
System Certification
by TUV Rheinland
20th July. 2012
Yokogawa Middle East
B.S.C.(c)
None of our major
competitors in Middle
East and Africa (except
Invensys, Egypt) has
TUV FSM certification,
A certified Functional
Safety Management
System proves that a
continuous standard
compliant application
planning has been
performed.
This is a unique selling
proposition towards
competitors and provides
reassurance to our
customers on quality
deliverables from us.
| July 2018 |
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© Yokogawa Electric Corporation
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Regional Response Center
| July 2018 |
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© Yokogawa Electric Corporation
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Response Center Middle East & Africa (RCMA)
AMC Customer Non-AMC Customer Warranty Cases
24 / 7 8/5 8/5
Supply of Spare
parts and
components
First Line Action / Support
Escalation
Remote maintenance
YMA Response Center (RCMA) Data collection and
analysis
Back up Support
- Trouble Analysis - System Alarm Analysis
- HIS log Analysis - IOM Fail Analysis
- Network Analysis - Mobilization of Engineer
FOB Training
Continuous Support
- YMA Local Engineers from Job Execution Engg. to FAT, IFAT to Start-up and Maintenance
| July 2018 |
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Yokogawa Lifecycle Management Services Portfolio
| July 2018 |
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Service Organizations
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| July 2018 |
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© Yokogawa Electric Corporation
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Customer Portal
- Yokogawa Vigilant
Plant Services
Training
- Schedules
- Venue
- Course registration
form
https://rcmeportal.bh.yokogawa.com/
| July 2018 |
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YMA Service Network
Cairo Office
Kuwait Office
Training Center
Training Center
Training Center
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Abu Dhabi Office
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Nigeria Office
Muscat Office
Training Center
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Angola Office
Yokogawa Services Saudi Arabia
| July 2018 |
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Staging Facilities in Bahrain
Office: 2,800 m2
FAT : 2,600 m2
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| July 2018 |
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Staging Facilities in Bahrain
| July 2018 |
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Yokogawa in Saudi Arabia
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| July 2018 |
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Saudi Arabian HQ (Dhahran Techno-Valley)
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| July 2018 |
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Yokogawa DTV Facility
Misc. Areas
Storage, Packing and Shipping Area
PMT and LSTK Offices
Yokogawa Office Area
Training rooms, R&D Lab, NW Security Lab, Demo/Product Lab, mosque
and cafeteria, etc.
| July 2018 |
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Jubail Office
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| July 2018 |
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Yanbu Office
Support Centre
Hot Standby System
PMP Storage
Training Centre
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| July 2018 |
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Yokogawa Customers (Saudi Arabia)
| July 2018 |
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Office Location and Contacts
Total office space of 1200 m2 location in Ghala area with 500 m2 for FAT.
| July 2018 |
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Oman Service Network
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| July 2018 |
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Oman - Installations
PDO – Power PDO - Gas
AL Huwaisah S/W
Marmul Polymer
Sohar Muscat
NIMR E Polymer Project SNOS Control System
| July 2018 |
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EGYPT Office
Office Administration
Safety System
System Sales Installation & Service
Commissioning
Analyzer & PCI
PCI Sales
Service
Process Solutions
| July 2018 |
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© Yokogawa Electric Corporation
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Yokogawa References in Kuwait
JO Wafra
CENTUM CS3000 (Utilities)
STARDOM & ProSafe-RS for all 15 Sub Centers
Shuaiba Oxygen
CENTUM VP / ProSafe-RS (ESD)
KIGC
CENTUM VP
KOC - BS170
ProSafe-RS (FGS)
KOC – TL3
ProSafe-SLS / Stardom
KOC – BS140 & BS150
OTS Omega VM
MEW Shuwaikh Desal
CENTUM VP / ProSafe-RS (BMS)
MEW – DEPS / AZPS
System1100
MEW DWPS
CENTUM VP
KOC - Effluent Water Treatment and Injection Plant (NK)
Stardom / FAST TOOLS
| July 2018 |
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Yokogawa References in Kuwait
| July 2018 |
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YMA Qatar Office
CONFERENCE OFFICE FACILITIES
ROOM
YMA-AO (Angola)
| July 2018 |
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Yokogawa Southern Africa Territory
MAURITIUS
Angola Office
Luanda, Angola
YMA-SA South Africa
YMA-AO Angola
YMA-AAR Namibia
Botswana
Zimbabwe
Zambia
Malawi
Mozambique
Durban
Swaziland
Office
Lesotho
Madagascar
Mauritius Head Office
Seychelles Cape Town Office Johannesburg, South Africa
| July 2018 |
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Sub-Saharan Successes
| July 2018 |
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Engineering, FAT Facility & Resources - S. Africa Network
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Training Center
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| July 2018 |
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YOKOGAWA in UAE
Muhammad Nadeem
General Manager - Strategic Accounts,
Sales & Marketing, Yokogawa Abu Dhabi
| July 2018 |
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YAD Office Location
Abu Dhabi
International
Airport
| July 2018 |
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Yokogawa Abu Dhabi (YAD) Facility
| July 2018 |
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Projects Executed from YAD
ADCO ASAB
ADCO BQ
ADCO Qushawira – ICSS & HIPPS
GASCO Ruwais NGL Train 4
GASCO Habshan 0,1
TAKREER RRW
ADNOC AD-Airport Terminal
ADCO – NGI project
ADCO – Bab Gas Compression – Phase II
EGA _MIV
Takreer – CBDC
ADMA OPCO- Umm Lulu,SARB
ZADCO ,UZ 750
| July 2018 |
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YAD - Facilities
Engineering
Centre
Sales Office
Services Office
Training Room
FAT Area
DEMO Area
Storage Area
| July 2018 |
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LOCAL ENGINEERING INFRASTRUCTURE
| July 2018 |
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© Yokogawa Electric Corporation
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Abu Dhabi Facility : FAT Area with Panels
| July 2018 |
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LOCAL SERVICES INFRASTRUCTURE
| July 2018 |
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Training Facility at Abu Dhabi Office
SEWA, Sharjah
ADNOC Group
Onshore ADNOC
Distribution
Exploration and
Production
ADCO GASCO TAKREER Services
GUP
Bunduq
Upper ZAKUM
ZAKUM Tawellah
Um Al Dalkh
Abu Dhabi
Mubarraz Al Ghaith Industries
BOROUGE Um Al Nar
Ruwais - Musaffa Iron Plant
ADNATCO
-Grease Treatment
Habshan
Bab
Bu Hasa Asab
Shah
| July 2018 |
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Projects in Abu Dhabi Installed Base (Green), New (Yellow)
GASCO BUNDUQ
-Ruwais Train#1 ADPPOC -El Bunduq Yokogawa Installed Base
-Ruwais Train#2 Oil Platforms DCS (Distributed Control System) : 21 Projects
-Ruwais Train#3 GUP
FERTIL
El Bunduq
-Ruwais Train#4
ESD (Emergency Shut Down System) : 21 Projects
GASCO BOROUGE
Ruwais Refinery Umm Shaif/Zakum
Emirate Dolphin Energy
Ruwais Refinery Twellah
Steel Co. -Twellah
(Expansion)
Receiving Terminal
ADMA-OPCO
Ruwais Petrochemical Complex -IGD-HAP(ESDx2)
-ZCSC WIP (DCS) Schlumberger
ADOC - Chemical Injection (Ship)
-ZCSC (DCS/ESD)
-Mubarraz
Offshore Mubarraz Abu Dhabi Al Ghaith Industries
Um Al Nar
GASCO - Musaffa Iron Plant
Ruwais Tamamh C (ESD)
ADNATCO
Liquid Sulphur (ESD)
ADCO -Grease Treatment
Habshan OGDIII(DCS)
Bu Hasa Plant (ESD) Habshan Habshan V Utility(DCS)
Bab Thamma C (ESD)
Habshan V Flare (ESD)
Bab Thamma B (ESD)
Habshan Sulphur Gran. On-going & Pre-Selected Projects (12 PJTs)
Bab Remote Manifold (ESD)
Bab Trunk line (ESD) Bu Hasa (DCS/ESD) -GASCO/Habshan 5 Package (NGL)
Asab AGD II (DCS)
North East Bab HIPPS (ESD) -Takreer/Ruwais Refinery Expansion PJT (5PJT)
Bab Gas Compressor(DCS/ESD) Asab -ADCO/Bid Al-Qezam Onshore Production PJT
Qusahwira Onshore (DCS/ESD) Shah Sahil -ADCO/Shah Spiking Compressor PJT
Qusahwira Wells (ESD) -ZADCO UZ750 PJT
Asab Onshore Phase II (DCS)
-ADMA-OPCO Umm Lulu/SARB Development PJT
Sahil &Shah Onshore Phase II(DCS) | July 2018 |
Integrated Communications Center
-TAKREER Ruwais Carbon Black PJT
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YOKOGAWA
Sumitava Sengupta
General Manager - Strategic Business
Development, Power & Water Solutions,
Yokogawa Middle East & Africa
| July 2018 |
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Yokogawa References in Power
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CCPP Solar
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| July 2018 |
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$FKLHYHPHQWVLQ3RZHU,QGXVWU\
No.1 DCS Share in Power in Australia No.1 DCS supplier for SEC, Saudi
Electricity Company
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| July 2018 |
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© Yokogawa Electric Corporation
Recent Fossil Fuel Fired Power Plant Customers
Nigrie, India, Supercritical NTPC Kudgi, India Supercritical Pucheng, China
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Turceni, Romania Raipur, India, Supercritical
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NTPC Indra Gandhi, India, 375MW,Gas, CS3000 Retrofit
Maritza East II, Bulgaria 500MW x 3, coal, CS3000
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NTPC Lara, India, Supercritical 1050MW x2, FGD, CS
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Jeddah South, Saudi Arabia Supercritical
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Enel St. Barbara, Italy 300MW, gasification Dongducheon, Korea 117MW, Cogen
Bcaresti Vest, Romania 1900MW, CCPP
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Tokyo Gas, Japan
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Steam Turbines:
• Supplied by BBC: Unit2 and
Siemens (Kraftwerk Union): Unit 1,3,4
Rated at 550 MW
Originally commissioned:1984 - 1988
Replacement of Control Systems: &HQWUDO&RQWURO5RRP
Centum CS3000 for DCS, Prosafe-RS for safety system, Stardom and
FA-M3 for subsystems
Scope: Integrated system controlling the operation of the boilers,
turbines, generators, station common plant, and coal handling system
PIMS: Yokogawa Exaquantum
Replica training simulator
System Delivery: 2007
Large lignite fired Once-
through 2014 | July 2018 |
Integrated Communications Center
through boiler DCS retrofit
© Yokogawa Electric Corporation
SEC Jeddah South Power Plant, Saudi: 4 x 730MW
Combined Cycle Power Plant
Fenix Power Chilca Power Station, Peru
530 MW
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Customer/Location
Taean, Korea
Owner: KEPCO/ Korea Western Power
EPC: Doosan Heavy Industries
Plant:
IGCC (Integrated Gasification Combined Cycle)
Gasification License: Shell
Gas turbine: GE, 300MW
Commercial operation: 2017
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
Taean IGCC in Korea
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
NTPC Kudgi 3 x 800MW, India: Plant data
Location/Owner:
Kudgi, Karnataka, India, NTPC
EPC contractor:
None, Direct contract with NTPC
Boilers: .XGJL
Doosan (Babcock)
Supercritical pressure once
through boiler
Steam Turbines:
Toshiba (JV of Toshiba and JSW)
rated at 800 MW x 3 units
Control Systems: )LUVW8OWUD 6XSHUFULWLFDO
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Copyright Electric
© Yokogawa
Total 7 set of turbine and generator Corporation
Electric Corporation
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Phase-1, Phase 1 Upgrade Phase-2
Boiler Area
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Battery Energy Storage System
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DMS
Peak cut of demand Distribution Management System
Yokogawa provided
- Total operation and management
system, SCADA (Fast Tools) CISC
- RTU & PLC for battery control at Centralized Integrated
System Controller
substations
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
144
YOKOGAWA Centum VP DCS Platform and OTS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
145
Yokogawa Turbine Governor Control & Protection
Key controls of Turbomachinery are main
Turbine Protection Turbine Master Control
steam control by governor and turbine
• Over Speed Trip • Startup Control protection from over speed.
• Vibration Trip • Shutdown Control The following two IO modules were
• Bearing Wear Trip • Speed / Load Control
• Low Vacuum Trip • Inlet / Extraction Pressure Control developed to meet high speed control
etc etc requirement. (5ms to 10 ms)
Servo Module
Control turbine speed by main steam control
valves.
High Speed
Protection Servo Module High Speed Protection Module
Module Protect turbine from over speed by shut off
5-10 ms 5ms of main steam stop valves.
Main
Steam CV
Main Stop
Valve
Steam Key controls
from
Boiler
| July 2018 |
Integrated Communications Center
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Yokogawa Turbine Governor Control & Protection
Operator and to foreign DCS systemm
Engineering • Operational Panel
station GPS
• Test Panel
• Graphic Displays OPC server
• SOE Display and SOE server
• OPC server (to foreign DCS)
| July 2018 |
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Wide Portfolio
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Solution Basket
DCS
Safety System
RTU/ PLC/ SCADA
Turbo Machinery Control / Protection Solutions
Advanced Solutions
Field Instrumentation
Analyzers-Liquid/ Gas
Power Plant OTS
Power Plant Services
Test & Measurement Instruments
MIS/ Advanced Solutions
| July 2018 |
Integrated Communications Center
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CENTUM VP Introduction
Sumitava Sengupta
General Manager - Strategic Business
Development, Power & Water Solutions,
Yokogawa Middle East & Africa
| July 2018 |
Integrated Communications Center
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CENTUM VP is…
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DCS Installation Map $VRI'HF
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EUROPE
Austria (1)
Belarus (6)
Belgium (16)
Bosnia (2)
Bulgaria (3)
Croatia (1)
Cyprus (1)
Europe North
Czech (2)
America
Denmark (1)
France (60) Asia
TOTAL
Germany (35) NORTH AMERICA
Middle Canada (6)
Greece (1) 1,690
East USA (103)
Hungary (16)
Italy (17) projects
Kazakhstan (7)
Macedonia (1) Africa
Netherlands (29)
Norway (2) MIDDLE EAST
Poland (7) AFRICA Bahrain (4)
Portugal (1) Algeria (15) Iran (32)
Romania (5) Angola (14) Iraq (16) South
Russia (167) Cameroun (1) Jordan (1) America
Serbia (2) Congo (6) KSA (89)
Slovakia (14) Egypt (8) Kuwait (7)
Spain (13) Ghana (4)
SOUTH AMERICA
Oman (47) ASIA
Sweden (1) Libya (4) Qatar (11) Australia (33) Brazil (53)
Turkmenistan (7) Morocco (4) Syria (2) Bangladesh (5) Bolivia (4)
Malaysia (42)
UK (21) Namibia (2) Turkey (19) Brunei (4) Chile (1)
Myanmar (1)
Ukraine (4) Nigeria (15) UAE (60) China (144) Colombia (2)
Pakistan (5)
Senegal (1) Yemen (11) India (128) Cuba (8)
Philippines (3)
South Africa (3) Indonesia (42) Mexico (8)
Singapore (28)
Sudan (5) Japan (77) Trinidad and Tobago (2)
Taiwan (13)
Tunisia (2) Korea (42) Uruguay (1)
Thailand (73)
Venezuela (6)
Vietnam (10)
on the sea (7)
N/A (4)
| July 2018 |
Integrated Communications Center
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154
CENTUM VP Features
Secure Architecture
The latest technologies can be applied in the control systems
Easy integration with other subsystems
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
156
CENTUM VP System Architecture
Plant
Plant Asset Human Interface Engineering Information
Management Station Station management
Real Time
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Vnet/IP
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Operation and Monitoring
| July 2018 |
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Human Interface Station (HIS)
Plant
Plant Asset Human Interface Engineering Information
Management Station Station management
Real Time
Control Network
Vnet/IP
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Gateway
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Integrated Communications Center
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HIS Features
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
160
HIS Features
Large Capacity
Tags: Up to 100,000 tags per system (up to 1,000,000 when using
Million Tag Handling Package)
Graphic Views and Trend Views: Up to 5,000 per HIS (1,584 Trend
Views)
Trend Recording Input Points: Up to 4,352 points per HIS
Operation
Confirmation Keys
Numeric
keypad
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
163
HIS Screen Overview
System Message Banner
– Buttons to call-up the alarm & event dialogs quickly
– Latest 3 alarm messages are always displayed in real-time
Navigation
– Graphics & trend
views are arranged in
a hierarchy display
– Alarm status are
shown as the icon color
Favorite
– Frequently used views
can be registered by
operators’ drag & drop
Operation History
– Last 20 call-up
operations are listed
– Double-click the listed
operation to call up the
same view again Graphics, trend graphs and other views are displayed
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
164
The Latest Browser-like Operation Provided
Tab Display
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
166
Trend Graph Display
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
169
Alarm Handling
Shelving Pane
– Non-urgent alarms
can be shelved in temporary
– Operators can concentrate
to the alarms which requires
urgent actions
Filter Pane
– Based on the priority, consequence, tag, etc.
– Only the related alarm message for the operator can be shown to
reduce the workload The Alarm list is shown here
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
171
Real-time Alarm Management – Filtering
Filter Pane
– Filters can be pre-configured
and can be configured by operators
during the operation Only the filtered alarms are displayed
– Alarms from ProSafe-RS, System alarms, – Operators can concentrate to the related important alarms
and Process Alarm filters which require urgent actions
are prepared in default – Less opportunities to overlook the important alarms
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
172
Real-time Alarm Management – Eclipsing
Click to open/close
the grouped alarm messages Only a single line per tag
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
173
Support Quick Actions against the Alarms
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
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Alarm Setpoint Management
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| July 2018 |
Integrated Communications Center
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Remote Operation
Client PC Tablet
Plant
Plant Asset Human Interface Terminal Engineering Information
management Station Server Station management
Real Time
Control Network
Vnet/IP
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Gateway
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Integrated Communications Center
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Remote Operation and Monitoring
Tablet
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- Faceplate operation Office LAN
- Trend view
- Alarm monitoring
Ethernet
Firewall
HIS
Terminal
Server
Vnet/IP
Controller
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
177
Control Network
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
178
Control Network (Vnet/IP)
Plant
Plant Asset Human Interface Engineering Information
management Station Station management
Real Time
Control Network
Vnet/IP
Unified
Gateway
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| July 2018 |
Integrated Communications Center
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Vnet/IP Features
Open
Real-
Reliable
time
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
180
Vnet/IP Specifications
General Specification
Topology Star Topology
1 Gbps for Yokogawa Hardware
Transmission Speed
100 Mbps for general Ethernet equipment
Access Control Full duplex
Scale 64 Stations per Domain
Configuration Redundancy
Control
Functionally compatible with Vnet
Communication
* As the Yokogawa recommended switches, Hirschmann L2SW and L3SW with Hirschmann & Yokogawa
double-logo have been supported by Yokogawa service engineers the same as Yokogawa products.
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
181
Vnet/IP Network Configuration
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
182
Wide Area Communication with Vnet/IP
Local Remote
domain
WAC WAC domain
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HIS FCS
:LGHDUHDQHWZRUNOLQH
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
183
WAC (Wide Area Communication) Router - Use case
Operation and Monitoring from
Supervisory Monitoring
remote location
Ethernet Ethernet
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
185
Controller
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
186
Field Control Station (FCS)
Plant
Plant Asset Human Interface Engineering Information
management Station Station management
Real Time
Control Network
Vnet/IP
Unified
Gateway
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| July 2018 |
Integrated Communications Center
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FCS Features
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
188
Key Technologies for Highly Available FCS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
189
Redundant Configuration of CENTUM VP
Dual Vnet/IP
FCS
(FIO)
FCS (N-IO)
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
190
Pair & Spare CPU Architecture
Both CPU modules are processing independently allowing CENTUM
to achieve a real faultless switchover (For Redundancy purposes)
A pair of MPU chips is on
Vnet/IP each CPU module
– Each MPU is processing
independently
Vnet/IP I/F Vnet/IP I/F • This is not
CPU module CPU module for redundancy purposes
Main MPU 1 MPU 1 Main
memory memory Result checking
with with
ECC MPU 2 MPU 2 ECC
Comparator
Comparator
– Processed results of
CPUs are every time
SEN Bus I/F SEN Bus I/F compared each other
– If the results are not
I/O
congruous, control
I/O
Controller Controller switches to the stand-by
module
(To avoid the effect
I/O bus of transient errors)
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
191
Control Function
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
192
Various Field Digital Communication Protocols
ALP121
PROFIBUS-DP
Module
ALF111
FOUNDATION
fieldbus Module
A2EN402/404
N-ESB Bus Coupler
Module
ALE111
Ethernet Communication
Module
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
193
I/O Modules
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
194
FIO
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
195
Control Function Capacity
Capacity of one Controller (AFV30/AFV40)
Item VP6F1700-V1Ŀ
ĿC01 VP6F1700-V1Ŀ
ĿC02 VP6F1700-V1Ŀ
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(Standard) (Expanded) (Large)
Tag Names For elements per FCS 18000 18000 18000
For function blocks 3500 3500 7000
Process I/O Analog I/O points 1760 1760 1760
Contact I/O points 4096 4096 4096
Communication Data volume (in 16 bit units) 8000 8000 8000
I/O
Internal Switches Common switches 9000 9000 9000
Global switches 256 256 256
Message Outputs Annunciator messages 2000 2000 2000
Print messages 2000 2000 2000
Operator guide messages 1000 1000 1000
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
197
Hazardous Application(FIO, Non-Hazardous Area)
Zone0 Zone1 Zone2 Non-Hazardous Area
Barrier
Intrinsic safety
equipment
Barrier
Intrinsic safety
equipment
Barrier
Intrinsic safety
equipment
Barrier
Intrinsic safety
equipment
Barrier
Intrinsic safety
equipment
Barrier
Intrinsic safety
equipment
*This slide explain Hazardous Application for ATEX
*Please confirm the TI 33Q01J30-01E(Explosion Protection) for details
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
199
Connection Types of Field Wiring for FIO module
Each module has three front assembly types to choose the field
connection type
Terminal board for Foundation Fieldbus module is available
Redundant configuration is available except MIL cable connection
Pressure KS cable
clamp adapter MIL
terminal connector
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
200
Unified Gateway Station
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
201
Challenges for Multiple Sub-Systems Integration
Central Processing Facility
- Complex architecture
Traditional depending on subsystem
Approach - Complex engineering
- Cumbersome change
management
3rd Party PLC 3rd Party PLC 3rd Party PLC STARDOM AB PLC
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
202
Unified Gateway Station (UGS)
Central Processing Facility
- Simplified architecture for all
subsystems
New Approach
- Unified interface engineering
- Facilitate easier change
management
3rd Party PLC 3rd Party PLC 3rd Party PLC STARDOM AB PLC
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
203
Unified Gateway Station (UGS) – Seamless Operation
Vnet/IP
OPC
Modbus RTU Modbus TCP Ethernet/IP IEC 61850 STARDOM
DA/A&E
Sub-systems
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
204
UGS Redundancy
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
205
Safety Integration
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
206
ICSS System Architecture
HIS DCS Engineering Station Safety Engineering Station
Vnet/IP
Control Room
Field
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
207
Safety Integration
Integrated Monitoring
DCS and SIS are ’truly integrated’ - Faceplate
SIS and DCS data are within the same window - Trend
- Graphic
SIS data can be used in the FCS - System status
- Alarm
Sequence of Event (SOE) data from the SIS and DCS - SOE
are integrated
SCS and FCS Faceplates System status
CENTUM VP
HIS
ProSafe-RS CENTUM VP
SCS FCS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
208
Cyber Security
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
209
Control Systems under Attacks
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
210
Yokogawa provides solution for cyber security
IT Security Tool
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
211
Coverage of Security Measures
Network Security 2IILFH1HWZRUN
measures ):
End Point
Security /6:
measures 350 ([DTXDQWXP
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| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
213
IT Security Tool
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
214
Network Healthiness Check Service
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
215
Control system security lifecycle
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Service of SI
Security Level
By Integration Threats
,6$6HFXUH Product
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Vulnerabilities
By Product
System Lifecycle
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
216
IEC 62443-4-2 EDSA Certificate
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
IEC 62443-4-2 EDSA Certificate
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
Lifecycle Agreement
Sustainable Plan
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
219
Lifecycle Agreement – Sustainable Plan
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
220
Service Items of Sustainable Plan
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
221
Differentiators
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
222
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UHTXLUHGWRYDOLGDWH Server -less System
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Integrated Communications Center
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Source Document:
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Controllers’
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| July 2018 |
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Source Document:
GS 32Q06D10-31E
MIPS R5000 Processor
Overview
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throughput is 1 GBPS
for controllers, not
only for PCs.
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
Source Document: GS
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| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
Source
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| July 2018 |
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July 2018 |
No Single Active Component Integrated |Communications Center
© Yokogawa Electric Corporation
Source Document: TI 33L01J10-
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No Single Active Component Integrated |Communications FDEOHV
Center
© Yokogawa Electric Corporation
YOKOGAWA’s Cyber Security Capability
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YOKOGAWA’s Cyber Security Capability
Reason 1:
Unique combination of long time experience in process control, networks
and plant security.
Industrial
9 Well Understanding an importance of priority Automation IT Systems
CIA and AIC &Control System
Confidentiality Availability
Reason 2:
Security Competence Laboratory for Plant Security Solutions development
and test bed.
9 Yokogawa started security
competence laboratories since 2008,
earlier than the competition
9 Establish cyber security best
practices and validate latest security
updates Laboratory in Singapore Laboratory in India
| July 2018 |
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YOKOGAWA’s Cyber Security Capability
Reason 3:
Gain knowledge, demonstrate knowledge and maintain knowledge
Reason 4:
Global presence with excellent service level
| July 2018 |
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241
Yokogawa Security Lifecycle
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© Yokogawa Electric Corporation
242
Plant Security Lifecycle Service Portfolio
Backup Unidirectional
Recovery Gateway
System
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
244
Assessment and Analysis
Secure Software
Security Antivirus Antivirus Virus Check
Network Backup Audit
Assessment Implementation Update Service
Design Service
User/PC Setting
Management
IPS / IDS
Backup
Unidirectional
Recovery
Gateway
System
Our Service:
Benefit:
࣭ Able to understand vulnerabilities within customer’s control network by having a
report
࣭ Indicates the actions customer should take to prevent
| July 2018 |
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246
Design and Implementation
Backup Unidirectional
Recovery Gateway
System
What it does:
The Security Information Service distributes, on a monthly basis, all
Host Based
Security
validation and compatibility results between Yokogawa’s system products
and Microsoft Security Update/Anti-Virus Software. Yokogawa verifies the
combined operation of the Yokogawa products, antivirus software, and the
Microsoft Security Updates.
Our Service:
࣭ Validation Report (Report of validation result
between Yokogawa Software and Antivirus software, AV
Definition file and Microsoft Security Patch)
࣭ Replication XML files (Optional)
࣭ Validated Virus Definition file (Optional)
Benefit:
࣭ For customer who would like to apply and update AV11K Definition file and
Microsoft Security Patch by themselves, able to the job without concerning as
combination of AV11K and Yokogawa products are validated every month.
| July 2018 |
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AV/OS Patch Implementation Service
What it does:
To protect endpoint against intrusion or infection, Yokogawa’s Antivirus Software
Host Based AV11000 partnering with McAfee as well as Microsoft Security Patch are
Security strongly recommended to install.
Our Service:
࣭ Installation of latest Microsoft security patches and AV11K
software with the latest definition file
Install
࣭ In case of incidents, Support by Yokogawa and McAfee
will be provided
࣭ AV11K License is valid for 1 year – update is required
Benefit:
࣭ Able to install AV11K without concerning as combination of AV11K and Yokogawa
products are validated every month.
࣭ Protected by common virusesv
| July 2018 |
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Malware Inactivated Service
What it does:
This application whitelisting is most effective in reducing the security risk of
Host Based PCs on which Microsoft Security Updates are not applicable or difficult to
Security install. Only authorized programs are set to executable in advance, the
execution of malware or unauthorized programs can be blocked.
Update is required if new software is installed in PC or it will be blocked by
the whitelisting.
Our Service:
࣭ Install Whitelisting application to customer’s PC or/and
server by optimal process
࣭ Whitelisting license is valid for 5 years
Benefit:
• Prevention from attacking of unknown malwares (Zero-day attack)
• Customer can ensure that users will not be able to download and/or use programs
that have not been deemed appropriate for use.
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OS Hardening
What it does:
To prevent the system from the attack over a network by operating a terminal
Host Based and theft of critical data, PC hardening shall be considered and implemented.
Security
Types of PC hardenings :
࣭ Assignment of Password
࣭ Access Control by Personal Firewall
࣭ Access Control by User Account
࣭ Stopping the Unused Windows Service
࣭ Changing the User name of “Administrator” or Disabling
“Administrator”
࣭ Hiding the Last Login ID
࣭ Software Restriction Policies
࣭ Restriction on AutoRun
࣭ Disabling NetBIOS over TCP/IP
࣭ Changing the LAN Manager Authentication Level
࣭ Applying the Audit Policy
࣭ Disabling Removable Devices such as USB Port Lock
Benefit:
July 2018 |
࣭ Enhances security level of the| systems
Integrated Communications Center
࣭ Reduces holes in security© Yokogawa Electric Corporation
251
Secure Network Design / Firewall
What it does:
Yokogawa provides a secure network architecture, a design based on IEC
Network
Security 62443 that includes zoning or grouping of assets based on customer’s security
requirements. This secure network architecture is equipped with firewalls
which are the first line of defense against intrusion from other networks.
Our Service:
Benefit:
࣭ Prevents external network attacks and monitors all network activity between
controlled and uncontrolled networks
| July 2018 |
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© Yokogawa Electric Corporation
252
Network Management System (NMS)
What it does:
NMS is used to monitor and administer the individual components such as
Network
Security servers, workstations, switches, firewalls and appliances within the ICS.
Managed devices run software that enables them to send alerts when they
recognize problems. Program management entities to react actions including
operator notification, event logging, system shutdown and automatic attempt
to repair the systems once receiving alerts.
Monitoring of;
࣭ Network ࣭ Workstation CPU and
communications memory
࣭ Network Load ࣭ Power supply
࣭ Switch Status ࣭ Network interface port
࣭ Switch Uplink port ࣭ Hard disk status
࣭ Printer Status
Our Service :
࣭ Implementation of NMS
࣭ Policy Settings
Benefit:
࣭ Able to rely on the NMS’s graphical network map to display the operational states of critical
| July 2018 |
Integrated
network devices such as routers, switches, Communications
servers and other
Center devices monitored
© Yokogawa Electric Corporation
253
Backup and Recover System (BRS)
What it does:
Backup & recovery system ensures that all information remains intact even
Host Based after an incident, thus facilitating rapid restoration of the system.
Security
Our Service:
L3
switch ࣭ Implementation of Backup and
Back
UP Back
Back
up Recovery System
up
L2 switch L2 switch L2 switch
࣭ Scheduling daily backup planning
based on customer’s requirement to run
during off peak timing
Benefit:
࣭ All critical disk volumes (both OS and Applications) to minimize Recovery Time
Objective in event of a disaster
| July 2018 |
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Centralized User/PC setting Management
What it does:
Yokogawa application user/groups will be seamlessly integrated with the active
Host Based directory. The deployment of domain controllers via directory service in the
Security
process control network will ease the administrative overhead of managing
user account and computers.
Our Service:
࣭ Installation of Active Directory
࣭ Policy setting based on Yokogawa’s
recommendation
Benefit:
࣭ Simplified user and computer management
࣭ Provision flexibility in rolling out IT security control measures
| July 2018 |
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255
Other Network Security Portfolios
In order to cope with the recent complicated cyber attacks, security vendors
puts huge effort to develop even better security products by using latest
Network
Security
technology day by day. Based on what customer is looking for, Yokogawa
validates 3rd parties’ network appliances to check the consistency with
Yokogawa products.
| July 2018 |
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256
Operation Support
Backup Unidirectional
Recovery Gateway
System
Our Service:
Benefit:
࣭ Keep high security level
࣭ Avoidance from cumbersome process
| July 2018 |
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© Yokogawa Electric Corporation
258
Antivirus / OS Patch Update
YOKOGAWA
Center
Ethernet VPSRemote
System
Server
SSL-
VPN
Service:
࣭ ࣭Yokogawa provides Replication XML file and Virus Definition File through
VPSRemote
࣭ AV/OS patches are updated automatically
࣭ | July 2018 |
Providing status report after the completion of update activities
Integrated Communications Center
© Yokogawa Electric Corporation
Antivirus / OS Patch Update
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࣭ ࣭Yokogawa engineer visits customer sites and updates AV definition file and
Microsoft Security patch using distribution server every month
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
260
Antivirus / OS Patch Update
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Our Service:
• Yokogawa Engineer visits customer sites and updates AV
definition file and Microsoft Security patch manually every month.
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
Virus Check Service
What it does:
Situational
Yokogawa Virus Check Service can detect computer viruses without the
Awareness need for installing antivirus software. By periodically running this virus
check, the security of your system can be maintained.
Our Service:
Benefit:
• Able to understand whether customer’s PC are infected by virus or not.
| July 2018 |
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© Yokogawa Electric Corporation
262
Network Healthiness Check Service (NHCS)
What it does:
NHCS is able to visualize the status of communications traffic on a network
Situational after periodically collecting and analyzing log data. When data traffic from an
Awareness
unknown IP address, communication via an unspecified protocol or port, data
loss, or some other potential hazard is detected, Yokogawa will then work with
the customer to identify possible causes and propose any necessary
improvements.
Our Service:
࣭Visualize network in control systems
࣭Collect network communication data
࣭Analyze the collected communication
information
࣭Provides report of network condition
Benefit:
Yokogawa provides network analysis report including following contents.
࣭ Analysis results of Data Source/ Data Destination/ Protocol/ Port/ Data Traffic
࣭ Yokogawa advises how to mitigate network risks based on the report
| July 2018 |
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© Yokogawa Electric Corporation
263
Security Awareness Training
What we do:
Yokogawa provides a comprehensive range of training courses on network
Situational
Awareness security for industrial control systems.
Our Service:
࣭ Cyber security for industrial control
systems – BASIC
࣭ Cyber security for industrial control
systems – ADVANCED 1
࣭ Cyber security for industrial control
systems – ADVANCED 2
Benefit:
࣭ Understanding the necessity of ICS cyber security
࣭ Understanding the overview of the risks involved in ICS without cyber security
࣭ Understanding how to respond to cyber security incidents
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
264
Software Backup Service
What it does:
Respond
On the condition that the PC proves to be sound (by running a virus
and Recovery scan) a full system backup is made and stored in a pre-arranged
medium. Should a hard disk failure or malware infection occur, the
backup will significantly reduce the recovery time.
Our Service:
࣭ Using external hard drives to back up
the hard drives of the HIS to ensure
continuity and reliability of the data backup.
Benefit:
• Minimize down time
• Save cost to recover when something wrong occurs
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
265
Security Incident Response
What we do:
While you can’t prevent every possible incident, our dedicated incident
Respond
and Recovery response team specialized in process control can help customer to respond
quickly and minimize damage and downtime when attacks and exploits
occur. Once security incident is occurred at customer’s site, our IR
management team takes actions to confine the malware and investigate the
root cause.
Our Service:
࣭ Incident Notification
࣭ Incident Management
࣭ Forensic Analysis
࣭ Incident Report etc
Benefit:
࣭ Minimize the duration and impact of security breach
࣭ Get immediate response from OT/IT dedicated Incident Response
Management experts when security incident occurs
| July 2018 |
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© Yokogawa Electric Corporation
266
Monitoring Service - Security Operation Center (SOC)
What we do:
Respond Our SOC specialized in cyber security within control network
and Recovery
provides comprehensive managed service, operated by IT/OT
security experts.
Our Service:
࣭ Host Based Security Monitoring
࣭ Security Update
࣭ OT Asset Monitoring etc
࣭ Network Based Security Monitoring
(FY17 Onwards)
Benefit:
࣭ Supports management team of our customer to make more reliable judgment
on crisis management
࣭ Cost saving
࣭ Risk Mitigation
࣭ Easy access to latest security intelligence
࣭ Easy access to better Security resources specialized for control network
| July 2018 |
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© Yokogawa Electric Corporation
267
Validation Support
Backup Unidirectional
Recovery Gateway
System
What we do:
This technical service provides a consolidated report of vulnerabilities by
Validation
Support scanning PCs and servers of control systems at the site. The report shows the
resident weakness and vulnerabilities which may be exploited by a cyber
attacker or malware. It has no impact on target Windows machines.
Our Service:
࣭ Providing scan report including,
- Assessment summary of the target Windows machines
with four rating levels
- Vulnerabilities list with three levels of risk rating
(High, Middle, Low : based on CVSS)
- Missing Windows patch list of Yokogawa recommend
patches
- Other vulnerabilities
- Open port list, Microsoft Windows related, Backdoors,
Benefit:
This report helps to understand the security risk, enable to plan for future protection.
| July 2018 |
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© Yokogawa Electric Corporation
269
Conclusion
| July 2018 |
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270
Conclusion
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
Al Aweer Station H 4
Project
Sumitava Sengupta
General Manager - Strategic Business
Development, Power & Water Solutions,
Yokogawa Middle East & Africa
| July 2018 |
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© Yokogawa Electric Corporation
272
System Architecture : Yokogawa Centum VP DCS
| July 2018 |
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© Yokogawa Electric Corporation
273
System Architecture : Yokogawa Centum VP DCS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
274
System Architecture : Yokogawa Centum VP DCS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
275
System Architecture : Yokogawa Centum VP DCS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
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System Architecture : Yokogawa Centum VP DCS
| July 2018 |
Integrated Communications Center
© Yokogawa Electric Corporation
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System Architecture : Yokogawa Centum VP DCS
| July 2018 |
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| July 2018 |
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