1 - CentumVP Engineering Course Day 1

PT.
Yokogawa Indonesia – Training Service Center

All rights reserved 2009
PT. Yokogawa Indonesia – Training Service Center
All rights reserved 2009 Page.2
Objectives of Centum VP
Realize the ideal plant operations for customers.

The well-managed and smoothly operated one, which is quiet and
looks boring. (Quote by Peter F. Drucker)
The one to provide customers the maximum business benefit –

“Operational Excellence”.
For all the relevant people of plant operation
Visibility of Information
Stable and accurate real-time information exchange throughout the plant.
Predictability of Process
Predictive intelligence that anticipates changes and helps you plan your actions in
advance.
Agility of Business
Value chain-drive responsive operation via adaptive production management and
fast intelligent decision.

System Specification (VP)

Features of HIS
PT. Yokogawa Indonesia – Training Service Center Page 5

New Screen Design
Universal Color Design

Intuitive
Look & Feel System Message Banner that
allows for the compact
display of information
LEVEL1
The Browser Bar

that can reach the
necessary
information, such
as Tree display or
Search function
immediately.
The Container
Window is capable of
combining and
displaying more than
one screen.

Elements of New HIS Display
Windows Desktop = Whole Area of CRT
System Message Banner = Alarm Display Area
Browser Bar = Navigation Tool
Container Window = Container Window or Pop up Window

* Frame = An element of Container Window
* Tab = Switches display
* View = An element of
Frame or
Pop Up Window
(R3 HIS Window)

Examples of Frames and Pop-Up Window
Frame = An element of Container Window
System Message Banner
Pop-Up Window
Browser
Bar

Test Function
The Test Function is a group of tools (option packages) for efficiently debugging FCS
software created by the user.
Types of Tests:
Virtual Test
A virtual test is the test that is performed using an FCS simulator, instead of an actual
FCS. The FCS simulator runs on an HIS and simulates the functions and operations of an
FCS.

Test Function
Target Test
Target test uses an actual FCS. When there are no I/O modules and I/O test devices, an
FCS input and output can be simulated by using the I/O Disconnect and Wiring
Functions.

Engineering Work Flow
Specification Review
Review the I/O list, process control
methods and necessary hardware.
Basic Design
Using organized and structured
windows to realize the desired control
functions (regulatory control, sequence
control and unit supervision) and the
operation and monitoring functions.
Detailed Design
Design detailed items (program
configuration, creation of data list) for
the regulatory control, sequence
control, unit supervision and the
operation and monitoring windows
according to the basic design.

System Generation
Construct a system using various
builders based on the basic design and
detailed design.
Unit Test
Check the control loop operation as well
as the operation and monitoring
windows by using the virtual test
function.
Integration Test
Using the actual FCS, check the overall
validity of functions and execution
timings that were checked individually
through the unit test.

Start Up
Install and wire the target machine,
carry out test operation and then
normal operation.
Maintenance
Back up engineering data, inspect
hardware, etc.
Expansion and Modification

Expand the station, as well as add and
change functions.
Review the I/O list, process control
methods and necessary hardware.

Break

Project Creation
A project is a unit that manages the engineering database of the FCS and
the HIS created by the user.
A project is a unit that manages the engineering database of the FCS and the HIS created by the user.

Steps to create a project
The default location in

which to store the project .

Creation of FCS
The list of Database Type varies

according to the Station Type
selection
Max .16
Max .64 stations
Component number are used for
wiring and labeling the connection
origin or connection destination

Properties of FCS

Properties of FCS
If alias of station is left blank, the
name of the FCS created under the
project will be used, otherwise the
alias of the station is used.

Properties of FCS
If alias of station is left blank, the
name of the FCS created under the
project will be used, otherwise the
alias of the station is used.

Properties of FCS
A window can be designated to display

rather than the station status display on
the HIS
The name of the higher level process
equipment group in plant hierarchy
can be designated or it can be omitted

Creation of HIS
Max .16
Max .64 stations
Component number are used for
wiring and labeling the connection
origin or connection destination

Creation of HIS

After Project Creation
Page C5

Project’s Attribute – Differences
Default Current User-

defined
Created the first time when Yes - -
the System View starts
Virtual test with the FCS Yes Yes but target Yes
simulator. test
Can be downloaded to the Yes but off Yes but on line No
FCS of the target system line
Can be downloaded to HIS. Yes Yes No
Multiple projects can be No No Yes

created in System View.
When any one of the FCS’s created in default project is successfully

downloaded, the attribute changes to a current project.

Project’s Attribution Utility
The Project’s Attribution Utility is used to register a project, to change a project’s

properties or to remove the registration of a project.
Before using the Project Attribute Utility, check that System View is not running.
If it is running, the Project Attribute Utility cannot run.
Note : Only one project can exist as the default project or current project in
System View.

Start Project’s Attribution Utility

Registering a Project
Select project
Select project attribute

Changing the Attribute of a Project

Deleting a Project

Project Common

System-fixed Status Character String Viewer
The alarm status character
strings that are output upon The priority for alarm display is as follows:
occurrence of the alarm are OOP>IOP>IOP->HH>LL>HI>LO>DV+>DV->VEL+>VEL->MHI>MLO>CNF
available for each type of
function block.

Project Common
Page D5

System-fixed Status Character String
Viewer/ Alarm Processing Table
The user can designate the alarm display color and priority to
process each alarm of function blocks in the Alarm Processing
Table Builder.
Alarm Status Bit Positions Alarm Processing Level No.

Alarm Processing Table
Alarm Processing Level
Numbers:
1- 4 System fixed
- High
- Medium
- Low
- Alarm Logging
5 – 16 User defined
- High
- Medium
- Low
- Alarm Logging
- Reference Alarm

Project Common

Alarm Priority Builder - Alarm Action
The alarm processing level is

defined for each function block.
The output operation for each
alarm priority can be selected.

Alarm Priority Builder - Rewarning

System-fixed Status Character String Viewer/
Alarm Processing Table/ Alarm Priority
1- 4 System fixed
5 – 16 User defined
Alarm Status Bit Positions

Project Common

Engineering Unit Symbol Builder
Is a unit symbol attached to a data value including a flowrate and pressure, and is
used on all the projects.
Up to 256
engineering unit
symbols can be
used for one
project.
Nos.1 to 8 cannot
be changed or
deleted. Default
values are
predefined for
Nos.9 to 126.

Project Common
Page D13

Switch Position Label Builder
Refers to character strings displayed as labels for
switches on the switch instruments, the operations, the
logic operation blocks, etc.
Up to 64 switch position labels can be used for one
project.
Switch position labels Nos.1 and 2 cannot be changed or
deleted.
Default values are predefined for Nos.3 to 13.
Switch
position
label

Project Common
Page D17

Operation Mark Builder
To install or remove a tag mark on a function block may temporarily change the operation
authority on the function block. There are 64 operation marks available for configuration
Operation can be performed within the

security scope defined by the set function
security level of the function block itself. Y:Installing/removal operation permitted
N:Installing/removal operation not permitted

Project Common
Page D20

Station Configuration Viewer
Overview of the station configured for the project.

Project Common

Security Builder
The security policy is set to prevent illegal operations and other problems and ensuring
the safety of the system.

User Name
The operators performing the operation and monitoring functions are classified based on
their privilege level (authority). This classification is called user.
Each user name must be unique, consisting of 16 alphanumeric characters or fewer and is
not case-sensitive.
Up to 250 users can be defined.

Set Automatic User Out Time
Range of 0 hour 1 minute to 24 hours 0 minute

Range of 1 to 59 minutes
User may be automatically user-out under the following optional conditions:
• Automatically User-Out Due to No Operation Timeout

If the keyboard or the mouse has not been touched for a designated time period, the user is
automatically user-out.
• A Certain Time Elapsed since User-In

User may be automatically user-out after a certain time elapsed since the user-in.
By default, Automatic User-Out is not activated. OFFUSER is not subjected to Automatic User-
Out.
Page D24

Security Builder

User Group
The users are classified into groups based on their operation and monitoring scopes. This
classification is called user group.
Each user group name must be unique and in 8 or less alphanumeric characters. 50 user
groups may be assigned to one project.

END
OF
PRESENTATION

Security Builder – Window Monitoring
OFFUSER Properties of Function Block FIC100
ONUSER
ENGUSER
Page D25

Security Builder – Window Operation
OFFUSER
ONUSER
ENGUSER
Users with S3 rights can write data to Block

mode, SV and MV, but users with S2 rights
cannot write data to Block mode, SV and
MV.
Page D27

Security Builder – Tag View
OFFUSER
ONUSER
ENGUSER
Page D27

Security Builder – Item Operation
Refer to Window Operation in Slide 66
Page D28

Security Builder – Operator Action
Page D30

Security Builder – Operator-mark On
Page D30

Security Builder - Password
Password control mode is set to 0, the passwords of each HIS are controlled individually.
Password control mode is set to 1, the passwords of all HISs are controlled comprehensively.
When the control mode

is switched from Local
to Common, all
passwords are
initialized (deleted).
Therefore, you need to
register the passwords
again in this case.
Page D31

Process Variable Tracking (Measurement Tracking)
The process variable tracking function prevent the abrupt changes in the
manipulated output value (MV) when change from the manual (MAN) mode to
automatic (AUT) mode, by forcing the setpoint value (SV) to agree with the
process variable (PV).
Characteristics of Process Variable Tracking

When switching from the manual (MAN) mode to automatic (AUT) mode, the existence
of a large deviation is harmful, since it makes the manipulated output change ( MV)
very large.
If force the setpoint value (SV) to agree with the process variable (PV) in manual mode
operation via process variable tracking, abrupt Control Action can be avoided when the
mode switches to automatic (AUT).
Suppose a primary loop is in cascade connection and controls in the automatic (AUT) or
cascade (CAS) mode. If the mode of the secondary loop in the cascade connection
switches from cascade (CAS) to automatic (AUT), the cascade connection becomes open
and the control action of the primary side loop can stop. In this situation, the setpoint
value (SV) of the primary loop can be forced to agree with the process variable (PV) by
the process variable tracking function.

Process Variable Tracking (Measurement Tracking)
Default
Case 1 (with) Case 2 (without)
sv AUT sv pv sv pv
pv
PID
mv 50 49 50 49
desired pv sv desired
Lost set point.
set point
sv MAN sv follows pv must adjust remains
pv sv pv setpoint.
PID
mv
40 40 50 40
AUT
PID
40 39 50 49
DV = pv – sv ≈ 0 DV = pv – sv <> 0
mv = 0 or mv = constant. mv

Characteristics of Initialization Manual
The initialization manual function suspends the control action and control output action
temporarily during the automatic (AUT) mode or other automatic control operation
mode when the initialization manual condition is established, and changes the function
block to initialization manual (IMAN) mode.
Since the initialization manual action causes the manipulated output value (MV) to track
the value of the connected destination, even when the mode changes from initialization
manual (IMAN) mode to manual (MAN) mode, the initialization manual (IMAN) mode
will precede the manual (MAN) mode. Therefore, the manual (MAN) mode does not take
effect.
The block returns to the original mode as soon as the initialization manual condition
vanishes. However, if the mode change operation is performed in the initialization
manual (IMAN) mode, the block will switch to the mode of this operation after the
initialization manual condition vanishes.

Output Tracking
The output tracking is a function that forces the output value to match the value
of the output destination or the value of the tracking-input signal.
For the Regulatory Control Blocks, the manipulated output value (MV) is forced to match
the value of the external tracking signal (TIN) or output destination.
When multiple Regulatory Control Blocks are in cascade connection, the manipulated output
value (MV) of the upstream control loop is used as the setpoint value (SV) for downstream
loop. If the cascade connection opens, the upstream loop enters to the initialization manual
(IMAN) mode.
When a function block is in the initialization manual mode (IMAN), the output tracking
function force its manipulated output value (MV) to match the value of the output destination.

Bumpless Transfer (in built)
Default Case 2 (without)
Case 1 (with)
AUT sv1
mv1 sv2 mv1 sv2
pv1
mv1
PID
sv2 55 55 55 55
mv1 sv2 mv1 sv2
PID
CAS
AUT IMAN
sv1
50 50 55 44
pv1
mv1
PID mv1 back tracks sv2
sv2
PID Difference
AUT of 11
AUT sv1
pv1
mv1
50 50 55 55
PID
sv2
DV = pv – sv ≈ 0
PID
DV = pv – sv <> 0
CAS mv
mv = 0 or mv = constant.

END
OF
PRESENTATION

Optional : Operation of the I/O Module when Offline
Download to the I/O Module is Executed :
KFCS2/KFCS/FFCS
Operation of the I/O Module when Offline Download to the I/O Module is
Executed : KFCS2/KFCS/FFCS
When offline download is executed to an FCS, the definition information will be

downloaded to all the I/O modules of that FCS. The following explains the output
state in this situation:
• The FCU stops during the offline download to the FCS. All the I/O modules
linked to the FCU perform an output fallback operation while the FCU is being
stopped.
• The definition information is then downloaded to the I/O modules after the
offline download to the FCS is complete. The I/O modules retain the output values
while this download is being executed. However, the output values will change
according to the change in the output range or span, if applicable.
CS 1000/CS 3000 Reference
Field Control Station Basics
IM 33S01B30-01E

Optional : Output Operation of the Process I/O -
FCU Power Failure :KFCS2/KFCS/FFCS
Since the power failure occurred only in FCU, thus all the I/O modules linked to
the FCU either in the local nodes or remote nodes may perform output fallback.
However, for FFCS, the I/O modules directly inserted in the FCU will fail.
The output fallback is an output action specified on the builder. The output
module can either hold the previous value or change to a specified value in
accordance with the setting on the builder.
The output fallback operation of the I/O module is set in the detailed settings of
the IOM Builder.
• Set either [Maintain current value] or [Output data] for the output fallback.
• If [Output data] is set for the output fallback, set the output value in the range
between -17.1875 and 112.5%.

Optional : Output State of the I/O Module during the
Occurrence of an Error :FCS2/KFCS/FFCS
Output State at I/O Module Breakdown : KFCS2/KFCS/FFCS
The output state of the I/O module when an I/O module breaks down is in accordance with the
output fallback specification. However, no output will be performed for a kind of breakdown
that disables the output of the I/O module.
Output State of the I/O Module when Higher Devices are Abnormal :
KFCS2/KFCS/FFCS
The I/O module, after detecting that an access from the higher devices cannot be made for
more than the line loss detection time (4 seconds) because of FCU’s CPU operation stop, a
node abnormality, etc., performs an output fallback operation.

Optional : Output State of the I/O Module during the
Occurrence of an Error :FCS2/KFCS/FFCS
Details of Output Fallback Operation : KFCS2/KFCS/FFCS

Start Virtual Test Function
Start Virtual Test Function by :
Start → All Programs → YOKOGAWA CENTUM → System View
Page C12

After Virtual Test Function
System
Message
Window
Page C13


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PT.

Yokogawa Indonesia – Training Service Center

Realize the ideal plant operations for customers.

The one to provide customers the maximum business benefit –

For all the relevant people of plant operation

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center Page 5

Universal Color Design

The Browser Bar

PT. Yokogawa Indonesia – Training Service Center

System Message Banner = Alarm Display Area

Browser Bar = Navigation Tool

Container Window = Container Window or Pop up Window

PT. Yokogawa Indonesia – Training Service Center

Frame = An element of Container Window

System Message Banner

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

Expansion and Modification

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

The default location in

PT. Yokogawa Indonesia – Training Service Center

The list of Database Type varies

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

A window can be designated to display

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

Default Current User-

Multiple projects can be No No Yes

When any one of the FCS’s created in default project is successfully

PT. Yokogawa Indonesia – Training Service Center

The Project’s Attribution Utility is used to register a project, to change a project’s

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

Select project attribute

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

Alarm Status Bit Positions Alarm Processing Level No.

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

The alarm processing level is

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center

PT. Yokogawa Indonesia – Training Service Center