Process Flow Chart _ Manufacturing TS

Rails Received BOF Items: Bolts & Nuts, C.I.

Chairs, M.S. Bracket etc.

Ultrasonically Test &

Visual Check Testing (Physical /
Chemical)
Not
OK Rejected,
Not Sent back to
Rejected OK Supplier
Straightening

Not OK
Not
OK Dimensional
Testing
Inspection

Marking Rectify

No Rejected,
Sawing Sent back
t
OK to
Supplier
Drilling of Holes
OK
Checking from Cracks & Internal Defects

Machining

Radius

Surface Finish and filing / grinding of all sharp edges formed to

radius not greater than 2R

Trap Switch Assembly OK

Assembly

Internal Inspection

Final Marking Packing

Documentation & Paintin
Inspection &
Stamping g
Dispatch