SAPPHIRE TEXTILE MILLS LIMITED

(UNIT-7, HOME TEXTILES DIVISION)

1.5km Warburton Road Feroz wattwan, Sheikhupora, Pakistan

Cross Functional Flow of Home Textiles Manufacturing

CUTTING SEWING FINISHING PACKING & DISPATCH

Cutting Plan
Received

Sample
Approval

Fabric Issuance Cutting

(After Inspection) Program

Shade Reviw

If Not
If OK
OK

Reprocessing
Spreading
or B-Grade

Marking
Induction in
Supervisor & QC Sewing Lines
Check Marking
Sample
Cut Mark For Review
Cutting
Tearing

QA Tearing QC, IE, Prod

Start St.

Notch Marks for

If OK Sewing Sewing
If Not OK
Offloading &
Bundling R&I Attachment
(Count/Receive from Sewing &
Offloading Issue to Finishing)
Reshaping / R&I
Rework (Count/Receive from Cutting Checking,
If Not OK
& Issue to Sewing) Cropping, Folding

If OK

Pressing
If Not OK

Inspection

If Not OK If OK

Random
Inspection By QA
Induction in Packing
If OK & Sample Approval

R&I Folding
(Count/Receive from (Tag if Req.)
Finishing & Issue to Packing)
Pack in Poly
Bags ( Paste
Stickers if
Req. If Not OK

QA Check

If OK

Pack in
Cartons

Carton
Stickers &
Marks

Internal Audit
If Not OK
If OK

Rescreen
External
Audit(If Any)
If Not OK
If OK

F.G.
Warehouse
Phase
 SAPPHIRE TEXTILE MILLS LIMITED
(UNIT-7, HOME TEXTILES DIVISION)
1.5km Warburton Road Feroz wattwan, Sheikhupora, Pakistan

CUTTING SECTION PROCESS FLOW

Cutting Plan
Received

Sample Approval

Fabric Issuance (After Cutting Program

Inspection)

Shade Review

If OK If Not OK

Spreading Reprocessing or B-Grade

Marking

Supervisor & QC Check

Marking

Cutting Cut Mark For Tearing

QA Tearing

Notch Marks for Sewing

If OK
If Not OK
Offloading & Bundling

Offloading Reshaping / Rework

R&I
(Count/Receive from Cutting & Issue to
Sewing)
SAPPHIRE TEXTILE MILLS LIMITED
(UNIT-7, HOME TEXTILES DIVISION)
1.5km Warburton Road Feroz wattwan, Sheikhupora, Pakistan

STITCHING SECTION PROCESS FLOW

Induction in Sewing Lines

Sample Review

QC, IE, Prod Start St.

Sewing

R&I
(Count/Receive from Sewing & Issue to Finishing)
 SAPPHIRE TEXTILE MILLS LIMITED
(UNIT-7, HOME TEXTILES DIVISION)
1.5km Warburton Road Feroz wattwan, Sheikhupora, Pakistan

FINISHING SECTION PROCESS FLOW

Sewing Attachment

If Not OK Checking, Cropping, Folding

If OK

Pressing
If Not OK

Inspection

If Not OK If OK

Random Inspection By QA

If OK

R&I
(Count/Receive from Finishing & Issue to Packing)
 SAPPHIRE TEXTILE MILLS LIMITED
(UNIT-7, HOME TEXTILES DIVISION)
1.5km Warburton Road Feroz wattwan, Sheikhupora, Pakistan

PACKING SECTION PROCESS FLOW

Induction in Packing & Sample Approval

Folding
(Tag if Req.)

Pack in Poly Bags ( Paste

Stickers if Req.
If Not OK

QA Check

If OK

Pack in Cartons

Carton Stickers & Marks

Internal Audit
If Not OK
If OK

Rescreen
External Audit (If Any)
If Not OK
If OK

F.G. Warehouse