Manufacturing Processes

Material Review Board

Start 8.3-4 QSP

Hold or Scrap
No
Nonconformance Can
Deviation segregate
& understand
Control of
Required for Reject Repair
Yes Nonconforming
nonconforming Customer MRB Disposition?
product with NO product 8.3 QSR
Shipment?
customer 5.1 Create NCMR
impact?

No Can segregate & understand

Yes Use as-is
nonconforming product
w/ NO customer impact Repair
Mfg Reactive

Yes Yes Item

Resolve w/ Stop Shipment
Mfg’d/Engr’d X-Funct’l No Documentation
properly and Drawing / spec / STOP
working as BOM is correct? Team included in Approved at MRB?
designed? No SHIP NCMR (8.3 QSR) No
No Issue
PCR (7.3.7-6QSP)
Yes MRB Approval Methods
No Yes
Yes Understand dwg Justification OR
change/can validate Engineering Directed Acceptance
No with NO customer impact Nonconforming limits & time period (<6 months) or qty
Mfg Personell: Product Special requirements or limitations on applications
Can segregate & Change Request
understand / validate 7.3.7-6 QSP Engineering Config If MDR is Active then
Is redline created?
with NO customer Engineer: Management Process Close it
impact? Yes Yes
Engineering Notice
Drawing 7.3.7-1C QSW
Deviation Engineering Notice only
No
required if Engineering is
initiating change Create Redline

Drawing
Deviation
(No redline available) No
Material Substitution
Deviation
Material Yes Manufacturing Engineering Yes
substitution Deviation Approves
required? 7.1.2-2 QSP Deviation

No
Mfg Process
Deviation Yes No

Product Cross
Yes Yes Is Mfg PPAP No No Yes
Is there a change Mfg PPAP needs to ship Process Deviation Functional
Conditionally PDR Approved?
to mfg process? 7.1.2 QSR prior to Request 7.1.2 QSR senior staff
Approved?
Closing? Approves?

No No Yes Yes
Mfg Proactive

Final Yes
Mfg PPAP Ship Product
approved?

No

Engineering
Notification
Are there
any engr drawing Yes Engineering Notice
announcements or
special 7.3.7-1C QSW
instructions?

Announce initial release of drawings for advanced ordering material and other manufacturing efforts
No Transmittal of special test or manufacturing instructions.
Document special instructions to a supplier or major subcontractor through sourcing
Order more material than required production quantity for special engineering purposes
Advise Manufacturing of impending changes for planning purposes
To transmit specified contract requirements to a customer
Field Test Opening Notice

Supplier Part
Deviation
Close Request
During
quotation
Supplier Timing Sourcing initiates Approved Approved
requesting material, Yes of supplier
process Supplier Deviation SQE Engineering Design No
part or dimensional notification for Request Review? Review? Change?
exceptions? change 7.4.6-11 QSP One time
Or
precident
No During setting Yes Engineering Config
supplier Management Process
build
process Request Additional Detail

Close Request
Reject

Supplier initiates Approved

Supplier Deviation Buyer Engineering Provide Disposition
Request Review? Review?
One time Approve / Re-work / Repair
7.4.6-11 QSP
Or
precident
setting
Supplier Proactive

Request Additional Detail

New / Changed
Supplier Part Both Yes / No

Product
Yes Yes Is PPAP No
Supplier part process Supplier PPAP needs to Tollgate
Conditionally Tollgate 7 Review
new / changing? 7.4.3 QSR ship prior to Approved?
Approved?
Closing?

No No Yes Yes

Final PPAP Yes

approved?
Farmout Process

No
Product is being Yes Farmout PPAP
farmed out to
supplier? 7.4.3-1 QSP

No