April 8/91: All Groups

REFERENCE:
BULLETIN 28-53
SUBJECT: FUEL - Indicating - Install COMPLIANCE: Douglas Aircraft Company

Low Fuel Pressure Indication recommends accomplishment at the
System. earliest practical maintenance period.
ANALYSIS: One operator reported one MANPOWER: All Groups

instance where 11,000 pounds of fuel
remained trapped in the center wing Total Man-Hours 295.3
fuel tank with 800 pounds of fuel Total Elapsed Hours 49.2
remaining in each main tank. The
excess fuel in the center wing fuel MATERIAL INFORMATION: Parts required
tank has been attributed to failure may be purchased as a complete kit from
of a boost pump. Failure of a center Douglas Aircraft Company, or may be
tank boost pump can result in premature procured as indicated. (See paragraph
use of main tank fuel. 3.A of Service Bulletin 28-53.)
DESCRIPTION: All Groups - Accomplishes

the following: (1) Installs two low
fuel pressure switches and associated
tube assemblies on center wing fuel
tank boost pumps located between
stations Xcw -58.688 and Xcw -104.500.
(2) Installs a relay bracket, bus
assembly, relay, and receptacle in the
electrical power center (EPC) at
station Y-160.000. (3) Modifies
annunciator panel. (4) Revises aircraft
wiring to accommodate low fuel pressure
system. Incorporation of a low fuel
pressure indication system which
utilizes pressure switches and an
annunciator caution light will provide
timely indication of a failed boost
pump condition.
EFFECTIVITY: DC-9-81, -82, -83, and

-87 (MD-81, -82, -83, and -87); MD-88
aircraft. (See Service Bulletin 28-53
for detailed Effectivity.)
April 8/91 Reference Bulletin 28-53
Revision 1 April 16/92 Page 1 of I

FUEL - Indicating - Install Low Fuel Pressure Indication System.
This page transmits Revision 1 for MD-80 Service Bulletin 28-53 to incorporate
the following changes:
NOTE: This revision constitutes a complete reissue and reflects

current operators of affected aircraft at time of issue.
Reason for Revision: 1. To identify additional access requirements for

aircraft equipped with auxiliary fuel tanks.
2. To clarify Accomplishment Instructions which are

required for installation of correct structural
doublers.
No additional work is required by this revision for

aircraft modified per prior issue of this Service Bulletin.
Page 1: Changed page number to 1 of 29, was 1 of 31.
Page 10: Revised paragraph under Manpower.
Page 12: Added the following to References:
Data Identification Change Type of Data
SM09570003 G and H Advance E.O.
Changed the following in References:
Change
Data Identification Is Was Typ`eof Data
SR09280010 D C Service Rework Drawing

SR09280014 H F Service Rework Drawing
SR09280029 C A Advance E.O.
Changed service rework drawing number under paragraph 1.J.(5)

to SR09280026, was SR09570026.
April 8/91 Bulletin 28-53
Revision 1 April 16/92 Page 1 of 3

Page 13: Added paragraphs 1.L and 1.M.
Pages 16 Added new paragraph 2.B.(8).

and 17:
Revised paragraph 2.C as follows:
Added paragraph 2.C.(1) and 2.C.(6).
Changed the following part numbers:
SM09570003-11 SM09570003-3
SM09570003-13 SM09570003-5
Page 18: Revised paragraph 2.G for indication of legend plate to read
"CENTER FUEL PRESS LO", was 'FUEL LEVEL LOW."
Page 20: Added new paragraph 2.U. Reidentified subsequent paragraphs

accordingly.
Pages 22 Revised paragraph 3.A.(1).

thru 25:
Deleted Groups 11 through 14.
Added SB09280053-7 and -9 service kits to Groups 9 and 10.
Changed unit net prices to reflect current pricing policy.
Changed the following part numbers:
Is W
(YAE22-G15GN) (YAE22-G15-1)
5D0086-2 5D0086-5
(YAE22-G134GN) (YAE22-G13-1)
Revised part number quantities in SB09280053-11 fastener kit under

footnote i/.
Added part number HLT436-8-10 pin to SB09280053-11 fastener kit

under footnote 5/.
Bulletin 28-53 April 8/91
Page 2 Revision 1 April 16/92

Page 27: Added paragraph 3.A.(2). Reidentified subsequent paragraphs
accordingly.
Added legend plate to paragraph 3.A.(3). (Incorporation

of Service Bulletin Change Notification 28-53 CN1, dated
April 19/91.)
Revised paragraph 3.A.(4).
Pages 28 Revised paragraphs 3.A.(5), 3.A.(6), and 3.A.(7).

and 29:
Changed CAGE number to 98571, was 35012 under footnote 23/.
NOTE: Service Bulletin 28-53 Summary is attached.
RZV
LL-1
Revision 1 April 16/92 Page 3

BULLETIN 28-53
QITE
This Service Bulletin is issued as a record-type

change. Aperture cards and/or drawings are
furnished in lieu of illustrations to perform
this modification.
1. Plannina Information:
A. Effectivitv:
(1) Aircraft Affected:
DC-9-81. -82. -83. and -87 (MD-81. -82. -83. and -87): MD-88
(a) Operator and Aircraft Number:
Operator Factory Serial No. Ooerator Factory Serial No. Group

AA 49145 5 AA 49730 thru 49739 5
49155 (cont) 49797 thru 49806 (cont)
49158 and 49159 49890 thru 49899
49161 thru 49163 49915 thru 49924
49167 and 49168 49987 thru 49996
49171 thru 49181 53025 thru 53034
49251 53083 and 53084
49253 thru 49259
49269 thru 49273 AM 49761 3
49286 thru 49329 49763 thru 49765
49331 thru 49353 49926 thru 49929
49451 thru 49460
49468 thru 49477 48067 thru 48069 5
49553 48083
49558 thru 49566 49149
49592 thru 49601 49188 thru 49190
49647 thru 49656
49675 thru 49684 49660 8
49667

Revision 1 April 16/92 Page 1 of 29
Operator Factory Serial No. Grouf Qperator Factory Serial No. Grouo
AO 49642 BW 49390
53050 and 53051 (cont) 49400
49448
49668 49568
49575
AS 48079 and 48080 49824
49103 and 49104
49111 CBF 49415
49386 and 49387 49425
49643 49428
49657 and 49658 49502
49825 49505 and 49506
49925 49508
49510
53052 49512
49514
49231 thru 49236 49516
49363 thru 49365 49518
53018 thru 53024 49520
49522 thru 49524
49126
CEA 49140 and 49141
AU 49784 49355
49934 49501
49503 and 49504
48024 and 48025 49507
48050 49509
49511
AY 49403 thru 49405 49513
49515
49150 thru 49152 49517
49252 49519
49284 49521
49625
49741 CO 48027
49877 48044 and 48045
49904 thru 49906 48056
48062 and 48063
AZ 53053 48066
48073 and 48074
49192 thru 49221 49102
49430 thru 49435 49112 thru 49114
49549 thru 49552 49116 thru 49118
49794 thru 49796 49120 thru 49122
49969 thru 49975 49125
49391 thru 49394
BW 49632 49439
49786 49441
49789 49444
49450
49525 and 49526

Operator Factory Serial No. Group Operator Factory Serial No. Group
CO 49127 8 KE 49785
(cont) 49222 49787
49229
49246 49373 and 49374
49249 and 49250 49416 thru 49419
49260 thru 49265
49370 and 49371 LM 49123 and 49124
49478 thru 49494
49580 thru 49582 49661
49634 and 49635
LV 49788
DL 49532 thru 49546 3 49793
49573
49583 and 49584 49395
49591 49567
49644 thru 49646 49659
49705
49711 thru 49723 ML 49727
49810 thru 49819
49878 thru 49887 NW 48054 and 48055
49976 thru 49984 48057
53115 and 53116 48086
53161 48088 thru 48091
53172 and 53173 49110
53214 and 53215
53241 thru 53243 OS 49411 thru 49414
49888
IB 49827 thru 49843 2
53207 thru 53213 48015 thru 48021
48059
IG 49901 3 49115
49164
49247 and 49248 9 49278 and 49279
49531 49372
49669 49933
49740
SK 49605 thru 49612
JD 49464 thru 49467 4 49614
48029 thru 48033 5 49603 and 49604

48070 thru 48072 49613
49280 thru 49283 49615
49461 thru 49463 49728
49820 and 49821 49909 thru 49914
49907 and 49908 49998 and 49999
53000 thru 53002
JP 48046 thru 48048 5
48087 49380 thru 49385
49379 49420 thru 49424
49440 49436 thru 49438
49554 and 49555

Operator Factory Serial No. Operator Factory Serial No. Grou
SR 48002 thru 48014 5 XRI 49708

49100 49710
49356 thru 49359
49570 thru 49572 XYX 49760
49844 49762
53149 and 53150
XZA 49845
TW 49153 and 49154 5 49848
49156 and 49157
49160 49724
49165 and 49166 49779
49169 and 49170
49182 thru 49187 X7C 49628 and 49629
49230 49791 and 49792
49245
49266 and 49267 X9D 49940
49426 and 49427
49527 thru 49530 YBB 49101
49277
49701 thru 49704 8 49569
49930
US 48028 5
YGA 48022
48026 7 49398
48034 thru 48043 49619 and 49620
48049
48052 and 48053 YHG 49939
48092 thru 48099 49942
49119
49138 and 49139 YMP 49144
49142 and 49143
49237 YPA 49556 and 49557
49429 49663
49443
YUZ 48051
XLL 49846 and 49847 1 48058
49670 and 49671 4 ZD9 49935 thru 49937

49767 and 49768 49941
49402 5 ZJ7 49574

49449 49622
49602 49624
49769 49626
49854 49826
49856 and 49857
53012 thru 53015 ZL1 49576
49662
49707
49822 and 49823
49968

MeOamlwsoumCp,m, .f.n ¢t
,VTi .. Uor d
THESE DATA SUSJIT TO imm,nifVE LEGD ON T1LE PAGEOR FST PAGE.
Operator Factory Serial No. Group Operator Factory Serial No. Grou
ZMF 49889 3 Z6K 49389 4
53017 49706
ZOP 49759 3 49396 and 49397 5
49766 49578
53044 thru 53046 49623
49366 thru 49369 5 Z7G 49780 2

ZQE 49442 5 Z7I 49725 and 49726 2
49778
ZQ8 49807 and 49808 3
Z9R 49627 3
Z1J 49631 3 49630
49790
49401 5 49900
Z2K 49931 and 49932 3 49577 5
49579
Z2Y 49673 2 49621
49777 49672
49938 3 Z9U 49399 5

49617 and 49618
Z3V 49585 thru 49587 4 49855
49641
49709 8
(b) Other Aircraft:
Factory Serial No. Group
48000 and 48001 5
NOTE: Aircraft listed under Other Aircraft are

affected by this Service Bulletin but were
not assigned to any specific operator at
time of Service Bulletin issue.
April 8/91
Bulletin 28-53
Revision 1 April 16/92
Page 5
(c) Manufacturer's Fuselage and Factory Serial Numbers:
FUS (FSN) FUS (FSN) FUS (FSN) FU (FSN) FUS (FSN
909 (48000) 1004 (48071) 1069 (49113) 1118 (49169) 1165 (49270) 1212 (49293)
917 (48001) 1070
1005 (48048) (49119) 1119 (49170) 1166 (49271) 1213 (49294)
924 (48015) 1006 (48040) 1071 (49120) 1120 (49176) 1167 (49272) 1214 (49295)
938 (48002) 1007 (48055) 1072 (49121) 1121 (49177) 1168 (49273) 1215 (49296)
941 (48016) 1008 (48041) 1073 (49122) 1122 (49178) 1169 (49252) 1216 (49297)
944 (48003) 1009 (48042) 1074 (49125) 1123 (49179) 1170 (49202) 1217 (49298)
946 (48034) 1010 (48043) 1075 (49123) 1124 (49180) 1171 (49264) 1218 (49299)
948 (48024) 1011 (48072) 1076 (49102) 1125 (49181) 1172 (49188) 1219 (49300)
950 (48004) 1012 (48056) 1077 (49124) 1126 (49192) 1173 (49189) 1220 (49301)
952 (48025) 1013 (48014) 1078 (48021) 1127 (49193) 1174 (49203) 1221 (49302)
953 (48029) 1015 (48062) 1079 (48022) 1128 (49182) 1175 (49286) 1222 (49303)
955 (48035) 1016 (48079) 1080 (49126) 1129 (49183) 1176 (49287) 1223 (49304)
957 (48005) 1018 (48073) 1082 (49127) 1130 (49194) 1177 (49231) 1224 (49355)
958 (48017) 1019 (48066) 1083 (49103) 1131 (49184) 1178 (49232) 1225 (49380)
960 (48026) 1020 (48063) 1085 (49104) 1132 (49185) 1179 (49204) 1226 (49305)
962 (48030) 1022 (48080) 1086 (49149) 1133 (49186) 1180 (49190) 1227 (49306)
963 (48035) 1023 (48057) 1087 (49150) 1134 (49187) 1181 (49277) 1228 (49307)
965 (48037) 1025 (49100) 1088 (49151) 1135 (49115) 1182 (49164) 1229 (49308)
966 (48006) 1026 (48074) 1089 (49152) 1136 (49195) 1183 (49278) 1230 (49279)
967 (48044) 1028 (48067) 1090 (49138) 1137 (49196) 1184 (49205) 1231 (49381)
969 (48031) 1029 (48086) 1091 (49139) 1138 (49197) 1185 (49265) 1232 (49382)
970 (480 5) 1031 (48068) 1092 (49140) 1139 (49222) 1186 (49250) 1233 (49212)
971 (48007) 1032 (48069) 1093 (49141) 1140 (49229) 118 (49288) 1234 (49235)
973 (48027) 1034 (48092) 1094 (49142) 1141 (49230) 1188 (49206) 1235 (49236)
974 (48052) 1035 (48087) 1095 (49143) 1142 (49198) 1189 (49207) 1236 (49383)
975 (48051) 1037 (48088) 1096 (49144) 1143 (49199) 1190 (49208) 1237 (49384)
977 48046) 1038 (48089) 1097 (49145) 1144 (49237) 1191 (49209) 1238 (49266)
978 (48032) 1040 (48090) 1098 (49166) 1145 (49245) 1192 (49210) 1239 (49267)
979 (48028) 1041 (48091) 1099 (49167) 1146 (49246) 1193 (49289) 1240 (49425)
981 (48008) 1043 (48083) 1100 (49168) 1147 (49200) 1194 (49280) 1241 (49428)
983 (48049) 1045 (48020) 1101 (49153) 1148 (49201) 1195 (49290) 1242 (49429)
985 (48009) 1047 (48059) 1102 (49154) 1149 (49249) 1196 (49366) 1243 (49213)
986 (48053) 1049 (48093) 1103 (49155) 1150 (49260) 1197 (49367) 1244 (49385)
988 (48033) 1051 (49101) 1104 (49156) 1151 (49247) 1198 (49368) 1245 (49214)
989 (48050) 1053 (48094) 1105 (49157) 1152 (49248) 1199 (49369) 1246 (49309)
991 (48058) 1055 (48095) 1106 (49158) 1153 (49261) 1200 (49281) 1247 (49310)
992 (48010) 1057 (48096) 1107 (49159) 1154 (49251) 1201 (49373) 1248 (49311)
994 (48011) 1059 (48097) 1108 (49160) 1155 (49253) 1202 (49211) 1249 (49312)
995 (48018) 1060 (48098) 1109 (49161) 1156 (49254) 1203 (49233) 1250 (49356)
996 (48054) 1061 (49116) 1110 (49162) 1157 (49255) 1204 (49234) 1251 (49357)
997 (48012) 1062 (49110) 1111 (49163) 1158 (49256) 1205 (49379) 1252 (49372)
998 (48047) 1063 (49117) 1112 (49171) 1159 (49262) 1206 (49370) 1253 (49215)
999 (48070) 1064 (49111) 1113 (49172) 1160 (49257) 1207 (49371) 1254 (49420)
1000 (48013) 1065 (49118) 1114 (49173) 1161 (49258) 1208 (49374) 1255 (49313)
1001 (48019) 1066 (49114) 1115 (49174) 1162 (49259) 1209 (49284) 1256 (49314)
1002 (48038) 107 (48099) 1116 (49175) 1163 (49263) 1210 (49291) 1257 (49315)
1003 (48039) 1068 (49112) 1117 (49165) 1164 (49269) 1211 (49292) 1258 (49316)
Bulletin 28-53 Apr11 8/91

fUI FSN f1U FSN fU~ {Fi EUS FSN FUS FS FUS FSN
1259 (49317) 1309 (49482) 1360 (49491) 1410 (49469) 1460 (49559) 1510 (49596)
1260 (49415) 1310 (49219) 1361 (49492) 1411 (49582) 1461 (49658) 1511 (49597)
1261 (49402) 1311 (49333) 1362 (49531) 1412 (49411) 1462 (49560) 1512 (49607)
1262 (49216) 1312 (49334) 1363 (49504) 1413 (49574) 1463 (49671) 1513 (49598)
1263 (49421) 1313 (49448) 1364 (49493) 1414 (49575) 1464 (49617) 1514 (49510)
1264 (49422) 1314 (49483) 1365 (49538) 1415 (49556) 1465 (49579) 1515 (49599)
1265 (49318) 1315 (49484) 1366 (49539) 1416 (49541) 1466 (49667) 1516 (49600)
1266 (49319) 1316 (49485) 1367 (49567) 1417 (49470) 1467 (49668) 1517 (49609)
1267 (49320) 1317 (49486) 1368 (49494) 1418 (49471) 1468 (49572) 1518 (49601)
1268 (49217) 1318 (49439) 1369 (49580) 1419 (49634) 1469 (49573) 1519 (49613)
1269 (49390) 1319 (49220) 1370 (49344) 1420 (49635) 1470 (49583) 1520 (49647)
1270 (49391) 1320 (49335) 1371 (49345) 1421 (49642) 1471 (49584) 1521 (49648)
1271 (49416) 1321 (49336) 1372 (49346) 1422 (49576) 1472 (49586) 1522 (49611)
1272 (49392) 1322 (49441) 1373 (49347) 1423 (49643) 1473 (49644) 1523 (49713)
1273 (49321) 1323 (49444) 1374 (49348) 1424 (49412) 1474 (49561) 1524 (49714)
1274 (49218) 1324 (49450) 1375 (49349) 1425 (49507) 1475 (49562) 1525 (49405)
1275 (49363) 1325 (49337) 1376 (49350) 1426 (49472) 1476 (49464) 1526 (49649)
1276 (49364) 1327 (49338) 1377 (49431) 1427 (49473) 1477 (49462) 1527 (49650)
1277 (49365) 1328 (49339) 1378 (49432) 1428 (49433) 1478 (49701) 1528 (49651)
1278 (49417) 1329 (49340) 1379 (49554) 1429 (49662) 1479 (49702) 1529 (49652)
1279 (49393) 1330 (49221) 1380 (49568) 1430 (49404) 1480 (49645) 1530 (49715)
1280 (49322) 1331 (49397) 1381 (49505) 1431 (49474) 1481 (49646) 1531 (49716)
1281 (49323) 1332 (49398) 1382 (49527) 1432 (49475) 1482 (49509) 1532 (49717)
1282 (49282) 1333 (49389) 1383 (49528) 1433 (49542) 1483 (49619) 1533 (49718)
1283 (49423) 1334 (49430) 1384 (49581) 1434 (49543) 1484 (49620) 1534 (49653)
1284 (49424) 1335 (49487) 1385 (49351) 1435 (49602) 1485 (49563) 1535 (49654)
1285 (49394) 1336 (49341) 1386 (49352) 1436 (49557) 1486 (49564) 1536 (49655)
1286 (49395) 1337 (49342) 1387 (49353) 1437 (49663) 1487 (49707) 1537 (49511)
1287 (49386) 1338 (49532) 1388 (49451) 1438 (49659) 1488 (49463) 1538 (49626)
1288 (49387) 1339 (49343) 1389 (49452) 1439 (49476) 1489 (49703) 1539 (49822)
1289 (49324) 1340 (49525) 1390 (49453) 1440 (49570) 1490 (49704) 1540 (49823)
1290 (49325) 1341 (49533) 1391 (49454) 1441 (49477) 1491 (49705) 1541 (49587)
1291 (49443) 1342 (49526) 1392 (49455) 1442 (49603) 1492 (49711) 1542 (49709)
1292 (49501) 1343 (49399) 1393 (49456) 1443 (49544) 1493 (49669) 1543 (49615)
1293 (49478) 1344 (49534) 1394 (49418) 1444 (49545) 1494 (49672) 1544 (49549)
1294 (49358) 1345 (49437) 1395 (49540) 1445 (49660) 1495 (49621) 1545 (49656)
1295 (49326) 1346 (49503) 1396 (49529) 1446 (49434) 1496 (49565) 1546 (49675)
1296 (49327) 1347 (49535) 1397 (49530) 1447 (49546) 1497 (49566) 1547 (49710)
1297 (49479) 1348 (49536) 1398 (49457) 1448 (49591) 1498 (49622) 1548 (49512)
1298 (49480) 1349 (49359) 1399 (49426) 1449 (49508) 1499 (49623) 1549 (49724)
1299 (49283) 1350 (49488) 1400 (49506) 1450 (49553) 1500 (49712) 1550 (49676)
1300 (49502) 1351 (49489) 1401 (49427) 1451 (49558) 1501 (49605) 1551 (49677)
1301 (49328) 1352 (49490) 1402 (49555) 1452 (49661) 1502 (49624) 1552 (49725)
1302 (49329) 1353 (49438) 1403 (49419) 1453 (49670) 1503 (49625) 1553 (49728)
1303 (49436) 1354 (49449) 1404 (49403) 1454 (49577) 1504 (49435) 1554 (49824)
1304 (49440) 1355 (49537) 1405 (49569) 1455 (49578) 1505 (49592) 1555 (49678)
1305 (49396) 1356 (49400) 1406 (49458) 1456 (49604) 1506 (49593) 1556 (49614)
1306 (49331) 1357 (49401) 1407 (49459) 1457 (49585) 1507 (49594) 1557 (49679)
1307 (49332) 1358 (49442) 1408 (49460) 1458 (49571) 1508 (49673) 1558 (49680)
1308 (49481) 1359 (49461) 1409 (49468) 1459 (49657) 1509 (49595) 1559 (49769)

FUS (FSN) FUS (FSN) £US (FSN) FUS (FSN) FUS (FSN) fUS (FSN)
156 0 (49681) 16077 (49733) 1654 (49827) 1701 (49977) 1748 (49984) 1796 (53116)
15611 (49708) 16088 (49816) 1655 (49792) 1702 (49522) 1749 (49908) 1797 (53017)
15622 (49682) 16099 (49515) 1656 (49793) 1703 (49832) 1750 (49920) 1799 (49942)
15633 (49683) 16100 (49726) 1657 (49766) 1704 (53050) 1751 (49841) 1800 (49998)
15644 (49684) 1611 (49618) 1658 (49519) 1705 (49610) 1752 (49921) 1801 (53021)
1565 (49730) 16122 (49817) 1659 (49912) 1706 (49833) 1753 (49922) 1802 (53025)
1566 (49731) 16133 (49818) 1660 (49800) 1707 (49896) 1754 (49931) 1803 (49999)
1567 (49732) 1614 (49706) 1661 (49801) 1708 (49897) 1755 (49971) 1804 (53026)
1568 (49513) 1615 (49821)' 1662 (49802) 1709 (49898) 1756 (49932) 1805 (53027)
1569 (49606) 1616 (49925) 1663 (49803) 1710 (49978) 1757 (49972) 1806 (53053)
1570 (49719) 1617 (49641) 1664 (49878) 1711 (49979) 1758 (49923) 1808 (53161)
1571 (49720) 1618 (49740) 1665 (49913) 1712 (49980) 1759 (49924) 1809 (53022)
1572 (49608) 1619 (49734) 1666 (49879) 1713 (49796) 1760 (49987) 1810 (53172)
1573 (49845) 1620 (49760) 1667 (49828) 1714 (49834) 1761 (49889) 1811 (53173)
1574 (49721) 1621 (49727) 1668 (49968) 1715 (49926) 1762 (49973) 1812 (53000)
1575 (49722) 1622 (49516) 1669 (49804) 1716 (49927) 1763 (49842) 1813 (53028)
1576 (49723) 1623 (49761) 1670 (49779) 1717 (49835) 1764 (49934) 1814 (53029)
1577 (49825) 1624 (49762) 1671 (49520) 1718 (53051) 1765 (49900) 1815 (53001)
1578 (49826) 1625 (49909) 1672 (49805) 1719 (49969) 1766 (49901) 1816 (53030)
1579 (49844) 1626 (49763) 1673 (49806) 1720 (49930) 1767 (49905) 1817 (53149)
1580 (49627) 1627 (49784) 1674 (49780) 1721 (49836) 1768 (49988) 1818 (53015)
1581 (49846) 1628 (49785) 1675 (49856) 1722 (49899) 1769 (49989) 1819 (53031)
1582 (49628) 1629 (49819) 1676 (49880) 1723 (49915) 1770 (49990) 1820 (53032)
1583 (49629) 1630 (49741) 1677 (49881) 1724 (49523) 1771 (49843) 1821 (53023)
1584 (49550) 1631 (49786) 1678 (49829) 1725 (49981) 1773 (49935)
1822 (53033)
1585 (49847) 1632 (49764) 1679 (49882) 1726 (49982) 1774 (49974)
1823 (53214)
1586 (49551) 1633 (49517) 1680 (49904) 1727 (49466) 1775 (49975)
1824 (53215)
1587 (49767) 1634 (49777) 1681 (49413) 1728 (49855) 1776 (53044)
1825 (53024)
1588 (49810) 1635 (49735) 1682 (49414) 1729 (49916) 1777 (53045)
1826 (53034)
1589 (49514) 1636 (49787) 1683 (49883) 1730 (49837) 1778 (49936)
1827 (49612)
1590 (49811) 1637 (49788) 1684 (49830) 1731 (53052) 1779 (53018) 1828 (53083)
1591 (49630) 1638 (49910) 1685 (49884) 1732 (49928) 1780 (49991) 1829 (49807)
1592 (49848) 1639 (49795) 1686 (49890) 1733 (49838) 1781 (49992) 1830 (53084)
1593 (49812) 1640 (49736) 1687 (49857) 1734 (49907) 1782 (49993) 1831 (53150)
1594 (49877) 1641 (49737) 1688 (49831) 1735 (49917) 1783 (53019) 1832 (53241)
1595 (49768) 1642 (49789) 1689 (49885) 1736 (53012) 1784 (49937) 1833 (53242)
1596 (49631) 1643 (49790) 1690 (49521) 1737 (49970) 1785 (49938) 1834 (53243)
1597 (49552) 1644 (49791) 1691 (49886) 1738 (53013) 1786 (49906) 1835 (53002)
1598 (49820) 1645 (49765) 1692 (49888) 1739 (49839) 1787 (49939) 1836 (49808)
1599 (49813) 1646 (49778) 1693 (49914) 1740 (53014) 1788 (49940) 1837 (49933)
1600 (49794) 1647 (49518) 1694 (49891) 1741 (49929) 1789 (53020) 1862 (53207)
1601 (49854) 1648 (49738)
1695 (49892) 1742 (49467) 1790 (49994) 1865 (53208)
1602 (49814) 1649 (49739)
1696 (49893) 1743 (49918) 1791 (49995) 1867 (53209)
1603 (49632) 1650 (49797)
1697 (49894) 1744 (49919) 1792 (49996) 1871 (53210)
1604 (49465) 1651 (49798) 1698 (49895) 1745 (49840) 1793 (49941) 1874 (53211)
1605 (49815) 1652 (49799) 1699 (49887) 1746 (49524) 1794 (53046) 1877 (53212)
1606 (49759) 1653 (49911) 1700 (49976) 1747 (49983) 1795 (53115) 1879 (53213)
Bulletin 28-53 Aprl 8/91

The low fuel pressure indication system modification will be
incorporated prior to delivery on all applicable DC-9-81, -82,
-83, -87, and MD-88 aircraft, manufacturer's fuselage numbers
1326, 1772, 1798, 1807, 1838 through 1861, 1863, 1864, 1866, 1868
through 1870, 1872, 1873, 1875, 1876, 1878, 1880, and subsequent.
(2) Spares Affected:
None.
B. Reason:
One operator reported one instance where 11,000 pounds of fuel remained
trapped in the center wing fuel tank with 800 pounds of fuel remaining
in each main tank. The excess fuel in the center wing fuel tank has
been attributed to failure of a boost pump. Failure of a center tank
boost pump can result in premature use of main tank fuel. Incorporation
of a low fuel pressure indication system which utilizes pressure
switches and an annunciator caution light will provide timely indication
of a failed boost pump condition.
C. Description:
All Groups
This modification accomplishes the following:
(1) Installs two low fuel pressure switches and associated tube
assemblies on center wing fuel tank boost pumps located between
stations Xcw=-58.688 and Xcw=-104.500.
(2) Installs a relay bracket, bus assembly, relay, and receptacle

in the electrical power center (EPC) at station Y=160.000.
(3) Modifies annunciator panel.
(4) Revises aircraft wiring to accommodate low fuel pressure system.
D. Compliance:
It is recommended that this modification be accomplished at the earliest

practical maintenance period.
E. Approval:
The resultant modification described in paragraph 1.C has been shown

to comply with the applicable Federal Aviation Regulations and is FAA
approved for the affected aircraft listed in paragraph 1.A.

Page 9
F. Manpower:
NQIE: Man-hours are estimated based on work to be performed

by skilled personnel on aircraft/unit which has been
placed in a maintenance status. The man-hour/elapsed
time estimates do not include:
1. Preparation for the modification: Examples; defueling,

purging, placing work stands, opening standard access
doors, obtaining tools, and jacking when not essential
to the modification.
2. Nonproductive elapsed time: Examples; sealant or

adhesive cure time, cleaning, paint drying time, lunch
and/or rest periods, and quality assurance inspections.
3. Administrative functions: Examples; planning,

engineering liaison, parts requisition, shift change
coordination, and report writing.
Operators should take the above into consideration when

scheduling this modification.
Man-hours do not include time for wire routing on aircraft

equipped with forward auxiliary tank.
This modification may be accomplished in the following approximate

man-hours or elapsed hours per aircraft:
Man-Hours
Work Phases All Grouns
Gain Access 77.2

Remove 1.0
Modify (Aircraft) 121.5
Install 4.1
Functional Check 2.8
Close up 88.7
Total Man-Hours 295.3
Total Elapsed Hours 49.2
G. Material - Cost and Availabilitv:
(1) Aircraft:
Parts/kits required to accomplish this modification are listed in

paragraph 3.A and are to be procured as indicated. Parts bearing
Douglas Aircraft Company part numbers are proprietary parts and
must be procured under the spare parts article of the purchase
agreement, unless methods of manufacture are shown.

Published kits and unit net prices apply to all orders received
prior to expiration date of December 31, 1992. (See paragraph
3.A for unit net prices.)
Published prices are firm for all purchase orders in any quantity
received prior to the expiration date and are predicated on orders
being accumulated and released on this date. Availability of
parts/kits will be furnished upon receipt of purchase order.
Purchase orders received subsequent to the expiration date will

be individually scheduled and may reflect an increase in price.
Purchase order must specify this Service Bulletin number and only
parts listed herein. Direct purchase order to:
(2) Snares:
Not applicable.
H. Toolina - Price and Availability:
None.
I. Weight and Balance:
MD-81. -82. and -83: MD-88
This modification will increase the weight of the aircraft at

approximately station 850.0 as follows:
(1) Mfr's Empty Weight (MEW) Increase +10.0 LB
(2) Moment Change (MEW) +8,,500.0 IN.-LB

(3) Index Unit Change (MEW) -0.7
MD-87
This modification will increase the weight of the aircraft at

approximately station 736.0 as follows:
(1) Mfr's Empty Weight (MEW) Increase +10.0 LB
(2) Moment Change (MEH) +7,,360.0 IN.-LB

(3) Index Unit Change (MEW) -0.7

Page 11
J. References:
(1) MD-80 Service Bulletins 28-54, 28-58, 28-59, and 30-64 should be
considered by the operator when planning this modification due to
the proximity of work areas and the duplication of parts required
by all service bulletins.
(2) Teledyne Service Bulletin SBR6357.501A-13-01.
(3) Smith Service Bulletin 102ADP-31-220.
(4) Data used in preparation of this Service Bulletin:
Data Identification Chance Tvpe of Data
DMS 1984 Douglas Material Specification

DPS 1.834-25, dated D Douglas Process Standard
October 6, 1988
DPS 2.50, dated AC Douglas Process Standard
June 22, 1989
DPS 3.317, dated N Douglas Process Standard
February 9, 1984
DPS 4.025, dated P Douglas Process Standard
May 19, 1987
MM Chapters 6, 20, Maintenance Manual
25, 28, and 31
SM09570003 E Service Modification Drawing
SR09280010 D Service Rework Drawing
SR09280014 H Service Rework Drawing
SR09280022 A Service Rework Drawing
SR09280026 C Service Rework Drawing
SR09280029 C Advance E.O.
SRM Chapter 51 Structural Repair Manual
WDM Chapter 20 Wiring Diagram Manual
28-42-11 Wiring Diagram
33-12-01 Wiring Diagram
*Page numbers will vary with operators.
(5) Data supplied in support of this Service Bulletin:
Data Identification Type of Data
SM09570003 E Service Modification Drawing

SR09280010 D Service Rework Drawing
SR09280014 H Service Rework Drawing
SR09280026 C Service Rework Drawing
SR09280029 C Advance E.O.

QNOE: One reproducible and two copies or aperture
cards of the listed service rework drawing
are being furnished to each affected operator.
K. Publications Affected:
The modification outlined in this Service Bulletin affects the

following MD-80 publications:
Publication Chapter/Section
Airplane Flight Manual Section III

Flight Crew Operating Manual Systems Description
Volume II, Section 4
Chapters 1, 6, 7, and 10
Illustrated Parts Catalog 31-10 and 33-11
Maintenance Manual 28-21
Weight and Balance Documents
L. Electrical Load Data:
Not affected.
M. Software Accomplishment Summary:
Not affected.

2. Accomplishment Instructions:
WARNING: TO AVOID INJURY TO MAINTENANCE PERSONNEL
OR DAMAGE TO EQUIPMENT, MAKE CERTAIN
ADEQUATE PRECAUTIONS ARE TAKEN WHILE
PERFORMING ANY WORK IF ELECTRICAL POWER
IS APPLIED TO THE AIRCRAFT.
CAUTION: ELECTRICALLY GROUND THE AIRCRAFT.
GENERAL NOTES;
1. See Figure 1 for Scope of Modification.

2. Maintenance personnel should thoroughly familiarize themselves
with referenced drawings and manual chapters before starting this
modification.
3. For approved fastener and process materialsubstitutions, see
DC-9Structural Repair Manual, chapter 51-60-0, paragraphs
entitled "Interchangeability of Fastener" and "Interchangeabillty
of Material."
4. If the length of a fastener specified in this Service Bulletin
does not meet the acceptable installation standard, a fastener of
the same type or an approved substitution one increment longer or
shorter in length may be used.
5. A 1/8-inch thick stack of the same type washers called for in this
Service Bulletin is the maximumthickness which may be used under
fastener heador nut to counteract accumulation of tolerances.
EXCEPTION: Whenthe available fastener length
increment is greater than 1/16 inch,
a 3/16-inch thick stack of the same
type washers may be used.
6. If substitutions are used other than those listed in Douglas
approved publications, operator must obtain FAAor other
applicable regulatory agency approval from local authorized agency.
7. For hole preparation and rivet/hi-lok installation, see Structural
Repair Manual, chapter 51-00-0.
8. Identify added electrical components with applicable item numbers

as noted in service rework drawing SR09280010.

9. Insulation blankets may be pulled back as required to gain access
to work areas. Exercise care to avoid damage to insulation
blankets. If blankets are damaged, they must be repaired using
DMS 1984, Type 3, Class 2 tape.
10. New wiring must be routed in existing wire runs with compatible
systems to avoid systems interference. Where no compatible wire
runs exist, develop new wire run.
11. Length specified on "ADD" wires is cut length only. Finished length
to be determined upon installation of wire into parent wire assembly.
12. Use tying tape to string tie added wires to existing wire bundle
approximately 1.5 inches from edge of clamp and approximately 3.0
inches between clamps.
13. Sequence of instructions for removals, installations, and

modifications are intended as an aid. Actual sequence of operation
to accomplish this modification is at the operator's option.
14. Refer to the following MD-80 Wiring Diagram Manual chapters for
applicable operations:
Chapter Tltle
20-10-00 Wiring Procedures

20-20-00 Terminations
20-20-02 Electrical Load Distribution
20-32-00 Connections
15. For installation of fluid fittings, see MD-80 Maintenance Manual,

chapter 28-20-19, paragraph entitled "Removal/Installation Flexible
Fuel Line Couplings."
16. Chapters within parentheses refer to sections of the Maintenance

Manual.
All Groups
A. Drain and purge left main, right main, and center main fuel tanks.
(See chapter 28-00-00, paragraph entitled "General - Description and
Operation", and chapter 28-10-01, paragraph entitled "Fuel Tank
Maintenance Practices."

B. Gain access to work areas as follows:
(1) Open the following wing access doors. (See chapter 6-21-00.)
Riaht Wina
lower Surface Unner Surface
1231C 1436C
1266C 2302C
1263C
(2) Remove and retain 2216C right side fuselage underwing fillet and
attaching parts. (See chapter 6-22-00.)
(3) Open electrical/electronics (E/E) compartment access door (4501A),

and the lower forward and mid cargo doors. (See chapter 6-24-00.)
(4) Remove and retain forward cabin attendant's seat and attaching
parts as applicable. (See chapter 25-23-01, paragraph entitled
"Removal/Installation Forward Cabin Attendant's Seat.")
(5) Remove and retain aft electrical power center (EPC) panels 4601A
and 4603A, and attaching parts. (See chapter 6-31-00.)
(6) Open forward overhead switch panel. (See chapter 31-10-07,

paragraph entitled "Description and Operation - Forward Overhead
Switch Panel.")
(7) Remove and retain right side flight compartment liners and
attaching parts. Open necessary blanket sections to affected
area. Retain attaching parts. (See chapter 25-11-00, paragraph
entitled "Removal/Installation Flight Compartment Lining and
Insulation.")
(8) Accomplish the following between fuselage stations Y=465.000 to

Y=617.000 (MD-81, -82, -83, and -88), or Y=377.500 to Y=514.000
(MD-87) for aircraft with forward auxiliary fuel tank installed.
(a) Remove and retain left side passenger seats and attaching
parts. (See chapter 25-23-00, paragraph entitled
"Removal/Installation Passenger Seats.")
(b) Remove and retain passenger compartment floor covering and

attaching parts. (See chapter 25-27-00, paragraph entitled
"Passenger Compartment Floor Covering.")
(c) Remove and retain two 9936585-3 passenger compartment floor

panels and attaching parts. (See chapter 53-20-01, paragraph
entitled "Center Section Passenger Compartment Floor Panels
Removal/Installation.")

panel
(9) Remove and retain cargo compartment sidewall and ceiling
assemblies and attaching parts as necessary to accomplish
(See chapter
modification per service rework drawing SR09280014.
25-52-01, paragraph entitled "Removal/Installation Sidewall,
Ceiling, and Floor Panels.")
modification
C. Modify structure on right wing forward spar per service
drawing SM09570003, -7003 configuration as follows:
parts. Discard
(1) Remove and retain AAP8004-665 bracket and attaching
fasteners.
on 9930529 and
(2) Temporarily position SM09570003-11 and -13 doublers
9930514-3 webs respectively, as shown on View C-C.
-13 doublers,
(3) Layout and drill all holes through SM09570003-11 and
and 9930529 and 9930514-3 webs, as shown on View C-C.
NAS1473-C4 plate
(4) Remove SM09570003-11 and -13 doublers and install
as shown on Views
nuts on 9930529 web and SM09570003-5 doubler,
A-A, B-B, and C-C.
(5) Install SM09570003-11 and -13 doublers on 9930529 and 9930514-3
webs respectively, as shown on View C-C.
(6) Reinstall AAP8004-665 bracket.
unit, and
D. Remove tube assemblies, valves, volute assembly, pump
sheets 7.0
attaching parts per service rework drawing SR09280026,
and 7.1. Retain parts as indicated on drawing.
valves, new
E. Install two 42D131-1 pressure switches, two 275CV2 check
parts retained in step D per service rework drawing
tube assemblies and
SR09280026, sheets 9.0 through 9.6.
drawing SR09280014
F. Modify EPC circuit breaker panel per service rework
as follows:
Drawing Applicable
Remove Sheet Group
Install Qtv ev Word
30.1 1 thru 8
S4916953-2 Bus Assy
Bus Assy S4916953-2 30.4 10
S4916953-3
S4916953-20 30.4 10
S4916953-19 Bus Assy
BS51338K2215 30.0 1 thru 8
5D0001-1 Circuit
(Plug) 30.2 9
Breaker
30.3 10
30.0 1 thru 8
9961089-530 Nameplate
Namestrip 7953823-582 30.2 9
SR09280014-3
Namestrip 7953823-607 30.3 10
SR09280014-5
29.0 1 thru 10
*7961078-549 Bracket
29.1
29.0 1 thru 10
TD-1989-2202 Relay
*This bracket will not be required if Service Bulletin 30-64 or 28-54

has been accomplished. Either bulletinrequires the installation of
this bracket.

G. For aircraft with Teledyne annunciator panel, replace blank legend plate
with "CENTER FUEL PRESS LO" R1133-175-02190 legend plate as shown on
service rework drawing SR09280022, sheets 3.1, 6.1, and 6.2, as
applicable.
H. For aircraft with Smith Industries solid state annunciator panel,

modify and reidentify panel per Smith Service Bulletin 102ADP-31-220.
NOTE: This step will not be required if

Service Bulletin 30-64 or 28-54 has
been accomplished. Either bulletin
requires the modification of the
same annunciator panel.
I. Modify and reidentify master warning and caution controller per Teledyne
Service Bulletin SBR6357.501A-13-01.
NOTE: This step will not be required if

Service Bulletin 30-64 or 28-54 has
been accomplished. Either bulletin
requires the modification of the same
master warning and caution controller.
J. Revise existing wiring and Install low fuel level indication system
wiring per applicable group/configuration as follows: Perform
continuity check during installation.
NOTE: Maintenance personnel should familiarize

themselves with sheets 1 through 5 of
service rework drawing SR09280010 prior
to accomplishing this step.
Configuration Reference Drawing SR09280010
1 -7001 Sheets 6 through 8, 13, 15, 16, and 23

2 -7003 Sheets 6, 7, 9, 14, 15, 17, and 23
3 -7005 Sheets 6, 7, 9, 13, 15, 18, and 23
4 -7007 Sheets 6, 7, 10. 14, 15, 19, and 23
5, 9, and 10 -7009 Sheets 6, 7, 10, 13, 15, 20, and 23
6 and 7 -7011 Sheets 6, 7, 11, 13, 15, 21, and 23
8 -7013 Sheets 6, 7, 12, 13, 15, 22 and 23
K. Install the following parts per service rework drawing SR09280010:
Part No. Item No. Key Word
CL1-1006-161 1 R5-600 Receptacle

DC62E1OSL3SN 2 P1-318 Plug
P1-319

L. Route and clip wiring per applicable group as follows:

themselves with sheets 1 through 5.2 of
Group Configuration Reference Drawina SR09280010
1 -7001 Sheets 6, 6.1, 10 through 13, 16, through 25,

26, 27, and 28
2 -7003 Sheets 6, 7, 10 through 12, 14, 16 through
25.1, 26.1, 27.1 and 28.
3 -7005 Sheets 6, 7, 10 through 12, 14 through 25,
26, 27, and 28.
4 -7007 Sheets 6, 8, 10 through 12, 15 through 25.1,
26.1, 27.1, and 28.
5 and 6 -7009 Sheets 6, 8, 10 through 12, 15 through 25,
26, 27, and 28.
7 -7011 Sheets 6, 9 through 12, 15 through 25, 26,
27, and 28.
26, 27, and 28.
26, 27, and 28.
26, 27, and 28.
M. Replace the following lightplates on forward overhead switch panel

per service rework drawing SR09280033, sheet 6 as applicable.
Install Otv Kev Word Remove
9934503-578 Lightplate 9934503-2

or or
9934503-580 Lightplate 9934503-502
or or
9934503-579 Lightplate 9934503-524
or or
9934503-581 Lightplate 9934503-539
or or
9934503-618 Lightplate 9934503-549
NOTE: This step not required if Service Bulletin

28-54, or 30-64 has been accomplished.
Either bulletin requires the installation
of the same applicable lightplates.

N. Perform fuel tank leak check per SR09280029, sheets 11.0 through 11.2.

themselves with sheets 1 through 4.2 of
0. Perform functional check per SR09280029, sheets 7.0 through 7.3.
P. Reinstall cargo compartment sidewall, and ceiling panel assemblies

and attaching parts.
Q. Reinstall blankets and flight compartment liners and panels and

attaching parts.
R. Close forward overhead switch panel.
S. Reinstall EPC panels and attaching parts.
T. Reinstall forward cabin attendant's seat and attaching parts.
U. Reinstall passenger seats, passenger compartment floor panels,

and floor covering using retained attaching parts as applicable.
V. Close E/E compartment access door, forward and mid cargo doors.
W. Reinstall underwing fuselage fillet and attaching parts.
X. Check fuel tank for contamination. (See chapter 28-10-01,

paragraph entitled "Inspection/Check for Foreign Material.")
Y. Reinstall wing access door panels and attaching parts.
Z. Service left and right wing fuel tanks.
AA. Change existing wiring diagrams to reflect this modification.

FIGURE 1
Bulletin 28-53 FIGURE 1 April 8/91
3. Material Information:
A. The basis for the followina material data is per aircraft.
(1) Parts furnished in service kit or procured as indicated.

Discard old parts.
NOTE: Parts numbers in parentheses indicate

equivalent part numbers.
Unit
Qty Per Group Net Instructions-
Part No. 1 2 3 4 5 6 7 8 9 10 Price Key Word DisDosition
SB09280053-3 $9,885.00 Service Kit 1/
SB09280053-5 915.00 Service Kit 21
SB09280053-7 872.00 Service Kit
SB09280053-9 1,396.00 Service kit
4/
5/
SB09280053-11 998.00 Fastener Kit 5/
SB09280053-13 1,634.00 Wire Package
1/ SB09280053-3 service kit consists of the following parts:
Unit
Net Instructions-
New Part No. Oty Price Key Word Old Part No. Disposition
AA18100D4-060 Orifice 216531 7/ 17/
Fitting
AA1810D6-060 Orifice
Fitting
AN924-4D Nut 8/
AN924-6D Nut 8/
CL1-1006-161 Receptacle 2/ 10
DC65-16SS Socket 9/ 15/
DC62E10SL3SN Plug 9/ 10/
LRM22M-1 Socket 2/
LRC22M-1 Socket 2/
MS24389D4 Tee 1l
MS24392D4 Union a/
a1
MS24392D6 Union
MS24393D4 Union A/
MS24393D6 Union
MS24399D7 Reducer a/
MS25281-F4 Clamp 8/
MS25281-F6 Clamp
MS29512-04 Packing M83248/1-904 8/
MS29512-06 Packing 8/
MS29512-08
8 8/
Packing
MS29513-006 Packing

Unit
Net Instructions-
New Part No. Otv Pr ce Kev Word Old Part No. Dispostion
SM09570003-11 $ 54.60 Doubler 7/
SM09570003-13 41.20 Doubler
LI
S00023-20P Pin
S00023-20S Socket 7/
S4892944-222 Packing 7
S4892944-226 Packing 11
YHMM22-2DB8 Pin 2/ 9/
011157-015-24 Gask-O-Seal 2/ 1a/
011157-015-32 Gask-O-Seal 15/
15/
031-1046-002
275CV2
Connector
Check Valve
17/ 141
3937280-503 1,099.00 Tube Assy 3937280-1 7/
3937280-505 1,211.00 Tube Assy 713199-531 7/
42D131-1 Switch Z/ 14/
5D0086-3 Terminal 7/ 9/
(YAE22-G15GN) Lug
5D0086-2 Terminal 7/ 9/
(YAE22-G13GN) Lug
5954663-523 226.00 Support Z/
5954663-525 218.00 Support 7/
5954663-527 184.00 Support Z/
7913199-622 264.00 Pipe Assy Z/
7913199-623 393.00 Pipe Assy 1/
7913199-624 282.00 Pipe Assy Z1
7913199-625 457.00 Pipe Assy 1Z
7913199-626 342.00 Pipe Assy 7/
7913199-627 330.00 Pipe Assy 21
7913199-628 456.00 Pipe Assy 7/
7913199-629 456.00 Pipe Assy 1/
7913199-630 457.00 Pipe Assy 7/
900065-3-08-08 Bracket Z/ 1U/
(TA4076F0808)
9D0065-3-08-12 Bracket 7/
Unit
Net Instructions-
New Part No. Qtv Price Kev Word Qld Part No. Dispositon
S4916953-2 1 $48.40 Bus Assy 1/

TD-1989-2202 1 Relay 7/ 12/
5D0001-1 1 Circuit BS51338K2215 7/
Breaker
9961089-530 1 28.90 Nameplate 7/

Unit
Net Instructions-
New Part No. Otv Price Key Word Old Part No. Disoosition
SR09280014-3 I $34.70 Namestrip 7953823-582 7/

TD-1989-2202 1 Relay 12/
500001-1 1 Circuit BS51338K2215 7/
Breaker
Unit
Net Instructions-
New Part No. Otv Price Key Word Old Part No. Di sposi ton
SR09280014-5 1 $ 34.70 Namestrip 7953823-607 7/

S4916953-19 1 387.00 Bus Assy S491653-20 1/
S4916953-3 1 137.00 Bus Assy S491653-2 11
TD-1989-2202 1 Relay 12/
5D0001-1 1 Circuit BS51338K2215 7/
Breaker
5/ Parts furnished in SB09280053-11 fastener kit.
NOTE: At operator's option, fastener

kit may be purchased from
Douglas Aircraft Company or
procured from operator's stock
or source indicated.
Instructions-
Part No. Otv Disposition
HLT436-6-11 Pin 24/

HLT436-6-4 Pin 24/
HLT436-6-6 Pin 24/
HLT436-8-9 Pin 24/
HLT436-8-10 Pin 24/
MS20470AD4-4 Rivet
MS20470AD5-5Rivet
MS20470AD5-7Rivet
MS20470AD5-8Rivet
MS21042L3 Nut
MS21042L4 Nut
NAS1096-3-12 Screw
NAS1096-3-9 Screw
NAS1252-10L Washer
NAS1252-1016L Washer
NAS1252-416L Washer
NAS1252-816L Washer

Instructions-
Part No. Qtv Disposition
NAS1303-2 Bolt 8
NAS1304-8 Bolt 16
NAS1473C4 Plate Nut 16
S2931983-30A06 Washer 111 /
S2931983-40A06 Washer 6 7/
3D0010-6-4 Pin 79 7/
3D0039-20 Cllpnut 8 7/
6/ SB09280053-13 wire package consists of the following wires:
NOTE: The wire package contains all wires

required by service rework drawing
SR09280010. Wires identified with
an asterisk (*) may not be required
by all of the above groups.
Disposition of excess wires is at
operator's option.
Length Instructions-
Wire No. (Inches) Disposition
Q252D24 145 7/ 19/

Q252E24 50 7/ 19/
Q252G24 260 7/ 19/
Q253A24 345 7/ 12/
Q254A24 345 7/ 19/
Q253F22 500 7/ 18/
Q254F22 500 7/ 18/
*Q253E24 600 7/ 19/
*Q254E24 600 7/ 19/
Q253G24 600 7/ 19/
Q254G24 600 7/ 19/
Q255A22N 60 7/ 18/
Q256A22N 60 2/ 18/
Q261A22N 200 7/ 18/
0262A22N 200 7/ 18/
*Q257A24 325 7/ 19/
Q257B24 70 7/ 19/
Q257C24 325 7/ 19/
*Q257D24 325 7/ 19/
*Q257E24 325 7/ 19/
Q258A24 30 7/ 12/
Q258B24 200 7/ 19/
*Q260A24 200 7/ 19/
*Q260B24 200 7/ 19/
*Q260C24 200 7/ 12/
*Q260D24 200 7/ 19/
*Q260E24 200 7/ 19/

7/ May be purchased from the Douglas Aircraft Company as an end item spare.
f/ May be procured from operator's stock.
9/ May be purchased from: Burndy Corporation CAGE

266 Brookside Road 09922
Waterbury, Connecticut 06708
10/ May be purchased from: Holllngsead International, 30528

Incorporated
13701 Excelsior Drive
Santa Fe Springs, California 90670
11 / May be purchased from: ITT Corporation 71468

666 East Dyer Road
Santa Ana, California 97202
12/ May be purchased from: Leach Corporation 35344

Relay Division
5915 Avalon Boulevard
Los Angeles, California
90003-1309
13/ May be purchased from: TA Manufacturing, Incorporated 84971

Subsidiary of Criton Technologies
375 West Arden Avenue
Glendale, California 91209-2500
14/ May be purchased from: Custom Control Sensors, 09049

Incorporated
21111 Plummer Street
Chatsworth, California 91311-4905
15/ May be purchased from: Alpha Seal OG1W3

1166 Knollwood Circle
Anaheim, California 92801
16/ May be purchased from: Teledyne Controls 98571

Teledyne Industries, Incorporated
12333 West Olympic Boulevard
West Los Angeles, California
90064-1021
17/ May be purchased from: Allan Aircraft Supply Company 19280

11643 Vanowen
North Hollywood, California
91609

18/ Wire Specification: 22-gage unshielded single conductor tinned copper
wire per Douglas Specification BXS7008 (MIL-W-22759/34), or equivalent.
or
Wire Specification: 22-gage unshielded single conductor nickel plated

copper alloy wire per Douglas Specification BXS7007 (MIL-W-81381/12),
or equivalent.
19/ Wire Specification: 24-gage unshielded single conductor nickel

plated high-strength copper alloy wire per Douglas Specification
BXS7008 (MIL-W-22759/42), or equivalent.
or
Wire Specification: 24-gage unshielded single conductor nickel

plated high-strength copper wire per Douglas Specification BXS7007
(MIL-W-81381/14), or equivalent.
(2) Part to be purchased as an end item spare. Part not included

in service kit.
Unit
Net Instructions-
Part No. Oty Price Key Word Disoosltlon
7961078-549 1 $54.00 Bracket 7/
(3) Part to be procured from operator's stock or sources indicated.
Instructions-
Part No. Otv Key Word Disposition
R1133-175-02190 1 Legend Plate 16/

(4) Parts to be procured from source indicated.
Instructions-
New Part No. Otv Key Word Old Part No. Disposition
9934503-578 Lightplate 9934503-2 2z/

or or
9934503-579 Lightplate 9934503-502 20/ 21/
or or
9934503-580 Lightplate 9934503-524
or or
9934503-581 Lightplate 9934503-539
or or
9934503-618 Lightplate 9934503-549 2/ 21/
NOTE: Required lightplate is to be

determined by the operator.

20/ Part not required if either Service Bulletin 28-54 or 30-64
has been accomplished.
Bell Industries, Incorporated CAGE

21/ May be purchased from:
18225 Northeast 76th Street 05617
Redmond, Washington
90851-5021
(5) Part to be modified and reidentified by the operator or noted

supplier for aircraft with Smith solid state annunciator panel.
Instructions-
102ADP*_* 1 Annunciator 102ADP*_* z21

Panel
22/ To be modified and reidentified by the operator per Smith

Industries Service Bulletin 102ADP-31-220 as applicable.
or
Address and return part for rework and reidentification to:
Smith Industries Aerospace

and Defense Systems, Incorporated 35012
14180 Roosevelt Boulevard
Clearwater, Florida 34622
(6) Part to be modified and reidentified by the operator or noted

supplier.
Instructions-
7914390-505 1 Master Warning 7914390-501
and Caution
23/ To be modified and reidentified by the operator per Teledyne

Industries Service Bulletin SBR6357.501A-13-01 as applicable.
or
Address and return part for modification and reidentification

to:
98571

CAGE
24/ May be purchased from: Hi-Shear Corporation
2600 Skypark Drive 73197
Torrance, California 90509
(7) Materials to be procured from operator's stock or sources indicated.

Instructions-
Part No. Key Word Disposition
PR-1422 B-2, 8 Oz Sealant 2z/

Sealant
(DMS 2082)
or
Equivalent
?5/ May be purchased from: Products Research and

Chemical Corporation 83574
83574
5430 San Fernando Road
Glendale, California 91209
B. The basis for the following material data is per spares.
None.
Any inquiries regarding accuracy, timeliness, completeness, and

legibility of this Service Bulletin should be directed to the
local DAC Field Representative, or:
RZV
LL
April 8/91
Bulletin 28-53

April 8/91: All Groups

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REFERENCE:

SUBJECT: FUEL - Indicating - Install COMPLIANCE: Douglas Aircraft Company

ANALYSIS: One operator reported one MANPOWER: All Groups

DESCRIPTION: All Groups - Accomplishes

EFFECTIVITY: DC-9-81, -82, -83, and

April 8/91 Reference Bulletin 28-53

Revision 1 April 16/92 Page 1 of I

NOTE: This revision constitutes a complete reissue and reflects

Reason for Revision: 1. To identify additional access requirements for

2. To clarify Accomplishment Instructions which are

No additional work is required by this revision for

Page 1: Changed page number to 1 of 29, was 1 of 31.

Page 10: Revised paragraph under Manpower.

Page 12: Added the following to References:

Data Identification Change Type of Data

SM09570003 G and H Advance E.O.

Changed the following in References:

SR09280010 D C Service Rework Drawing

Changed service rework drawing number under paragraph 1.J.(5)

April 8/91 Bulletin 28-53

Revision 1 April 16/92 Page 1 of 3

Pages 16 Added new paragraph 2.B.(8).

Added paragraph 2.C.(1) and 2.C.(6).

Changed the following part numbers:

Page 20: Added new paragraph 2.U. Reidentified subsequent paragraphs

Pages 22 Revised paragraph 3.A.(1).

Added SB09280053-7 and -9 service kits to Groups 9 and 10.

Changed unit net prices to reflect current pricing policy.

Changed the following part numbers:

Revised part number quantities in SB09280053-11 fastener kit under

Added part number HLT436-8-10 pin to SB09280053-11 fastener kit

Bulletin 28-53 April 8/91

Page 2 Revision 1 April 16/92

Added legend plate to paragraph 3.A.(3). (Incorporation

Revised paragraph 3.A.(4).

Pages 28 Revised paragraphs 3.A.(5), 3.A.(6), and 3.A.(7).

NOTE: Service Bulletin 28-53 Summary is attached.

April 8/91 Bulletin 28-53

Revision 1 April 16/92 Page 3

This Service Bulletin is issued as a record-type

(1) Aircraft Affected:

(a) Operator and Aircraft Number:

Operator Factory Serial No. Ooerator Factory Serial No. Group

April 8/91 Bulletin 28-53

Bulletin 28-53 April 8/91

Page 2 Revision 1 April 16/92

48029 thru 48033 5 49603 and 49604

April 8/91 Bulletin 28-53

Revision 1 April 16/92 Page 3

SR 48002 thru 48014 5 XRI 49708

49670 and 49671 4 ZD9 49935 thru 49937

49402 5 ZJ7 49574

Bulletin 28-53 April 8/91

49366 thru 49369 5 Z7G 49780 2

49938 3 Z9U 49399 5

Factory Serial No. Group

48000 and 48001 5

NOTE: Aircraft listed under Other Aircraft are

FUS (FSN) FUS (FSN) FUS (FSN) FU (FSN) FUS (FSN

Bulletin 28-53 Apr11 8/91

Page 6 Revision 1 April 16/92

April 8/91 Bulletin 28-53