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BAB IV.

SYARAT – SYARAT TEKNIK DAN GAMBAR


BAB IV.3 : TECHNICAL SPECIFICATION

TST.10 : FOUNDATION OF TRANSMISSION LINE

1. FOUNDATION WORK

The Bidder shall be responsible for the Designs of safe foundation for each
tower.

(1) All foundations shall be designed to withstand the greatest uplift, down
thrust and horizontal load derived from loading using safety factors as
stated in 6. Design of Foundation.

(2) All foundations shall be designed based upon the soil parameters get from
the report of soil investigation and foundation design based on the
smallest allowable bearing capacity of each type of foundation.

(3) All calculation sheets and drawings shall be submitted to the Engineer for
Approval, and the type of standard foundation to be used for each tower
shall be approved and will be decided base on the most economic solution.

(4) Settlement shall be check for all foundation class based on soil
investigation data and maximum diffrensial settlement 25 mm.

(5) All foundations shall be checked before designed for each foundation
based on data geological Map from Sekretariat Badan Geologi.

2. QUALITY AND STANDARDS

Specified standards included, but are not necessarily limited to the following :

- IEC 61773 Ed.1.0b : Corrigendum 1 - Overhead lines – testing of


foundation for structure.
- IEEE Std 691-2001 : IEEE Guide for Transmission Structure
Foundation Design and Testing.
- ASTM : American Society for Testing and Material
- ACI : American Concrete Institute
- JIS : Japan Industrial Standard
- PBI 1971 : Peraturan Beton Bertulang Indonesia 1971.
- PPBGI 1987 : Pedoman Perencanaan Bangunan Tahan
Gempa Indonesia 1987.
- SK SNI T-15-1991-03 : Tatacara Perhitungan Struktur untuk Bangunan
Gedung
- SNI 03-3976-1995 : Tatacara Pengadukan dan Pengecoran Beton
- SK SNI M-62-1990–03 : Metoda Pembuatan dan Perawatan Benda Uji
Beton di Laboratorium
- SNI T-15-1990 F : Tata Cara Pembuatan Rencana Campuran
Beton Normal
- SNI 03-2847-2002 : Tata Cara Perhitungan Structure Beton untuk
Bangunan Gedung.
- SNI 03-1726-2012 : Tata Cara Perencanaan ketahanan gempa untuk
struktur bangunan Gedung & Non Gedung.

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

3. SOIL INVESTIGATION AND EARTH RESISTIVITY TESTS

a. Where soil investigation has been already carried out by the Purchases, the
Bidder have to be sure by his own justification, that the soil investigation
data is applicable to their design.

Checking of soil investigation shall be done by Bidder and the result shall
be submitted to the Engineer for his approval, if the data is not available,
the Bidder shall carry out soil investigation according to this clause of soil
investigation.

Check soil investigation shall be carried out by bore hole investigation at


each tower location in order to provide suitable correlation, between the soil
type and sub surface strata occurring along the line route.

b. Where the data of result of soil investigation by Purchaser are not available,
so the Bidder shall carry out bore hole investigation at each tension tower
and every 1 of 5 suspension tower location and the Dutch Cone
Penetrometer Test (DCPT) shall be carried out at every tower location
minimun 2 (two) point.

c. DCPT shall be applied until the value of the cones shown 200 kg/cm 2.

d. The depth of bore hole investigations for normal condition is 15 m


and 30 m for the very soft soil or soil sea shore will include the
necessary laboratory testing to permit assessment of the
geotechnical parameters required for foundation design. Bore
investigation sample drilling starting at every 3 m depth normal soil
condition and soft soil condition.

Soil investigations will be by means of an approved type of penetrometer


and borer include laboratory test in order to give information weight
volume of soil (γ), cohesive of soil (c) and shear angle of soil (Ø)
properties of the various underground strata, to provide data, which will aid
in checking the uplift design of the foundations and to provide data on the
underground water levels where they exist.

The result of all soil tests shall be submitted to the engineer in an approved
manner together with any proposals, which the Bidder may consider it
necessary to make with regard to the parameters and recommended
alternative foundations according to typical design, which is specified.

The following Codes and standards shall be applied :


DCPT - ASTM D 3441
Soil Investigation and sampling - ASTM D 1452
Laboratory test - ASTM D 854

And others code standards which related to the above mentioned test.
The earth resistivity tests will be performed by approved earth testing set

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
and method.
The costs of soil and resistivity tests will be included in the rate for Profile
Survey.

4. TYPE OF FOUNDATION

(1) The type of foundations for each tower shall be determined by the Bidder
under his full responsibility and shall be indicated in the tower schedule.

(2). Foundations to be applied for this Contract are classified as follows


(drawings are attached in Bab IV.4).

Foundation Class I, II, III, IVa, IVb, V, VI and VII shall be spread type
foundations and soil condition to be applied for there are as follows :

(a) Foundation class I


Foundation class I, shall be concrete pad and chimney, suitable for
very good soil, no ground water, with allowable bearing capacity more
than 2.51 kg/cm² up to 5.00 kg/cm², frustum angle 200, weight of soil
about 1600 kg/m3.

(b) Foundation class II


Foundation class II, shall be concrete pad and chimney, suitable for
good soil condition, no ground water, with allowable bearing capacity
more than 1.21 kg/cm² up to 2.50 kg/cm², frustum angle 15 0, weight
of soil 1600 kg/m3.

(c) Foundation class III


Foundation class III, shall be concrete pad and chimney, suitable for
normal soil condition no ground water, with allowable bearing
capacity more than 0.71 kg/cm² up to 1.20 kg/cm², frustum angle
10°, weight of soil 1600 kg/m3.

(d) Foundation class IVa


Foundation class IVa shall be concrete pad and chimney, suitable for
soft rock condition (non homogeneous rock), with allowable bearing
capacity more than 5,01 kg/cm² up to 8 kg/cm², frustum angle 0°,
weight of soil 2000 kg/m 3.

(e) Foundation class IVb


Foundation class IVb shall be block and anchor foundation, suitable
for hard rock condition (homogeneous rock), with allowable bearing
capacity more than 8,01 kg/cm², frustum angle 30°, weight of soil
2500 kg/m3.
(f) Foundation class V
Foundation class V, shall be raft foundation or enlarge pad and
chimney, shall be applied to locations where water covers the ground
surface in rainy season (High water level), or foundation body is
submerged, with allowable bearing capacity more than 0.51 kg/cm²
up to 0.70 kg/cm2, frustum angle 0°, weight of soil 1950 kg/m3 (wet)
for pressure and 950 kg/m3 for up lift.

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
(g) Foundation class VI
Foundation class VI, shall be pile foundations applied to locations
where allowable bearing capacity less than or equal 0.50 kg/cm² ,
frustum angle 0°, weight of soil 1950 kg/m 3 (wet) for pressure and
950 kg/m3 for up lift.

The pile foundations may be concrete pile or other type of pile


approved by the Engineer.
Concrete pile shall be used in shallow ground water level so that
foundation body is in submerged Condition.

Two kinds of pile foundation to be applied ie ;


- Foundation class VI a. mean the individual foundation of which
footings are not connected each other.
- Foundation class VI b. mean the foundation of which footings are
connected by beam together in mass slab.

(h) Foundation class VII


Foundation class VII, shall be concrete pad and chimney, suitable for
normal soil condition with ground water, with allowable bearing
capacity more than 0.70 kg/cm² up to 5.00 kg/cm2 , frustum angle
0°, weight of soil 1950 kg/m3 (wet) for pressure and 950 kg/m3 for up
lift.

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

FOUNDATION CLASS 1 2 3 4a 4b 5 6 7

Concrete Pad & Concrete Pad & Concrete Pad & Concrete Pad & Block and Anchor Raft Enlarge Pad & Concrete Pad &
Foundation Types Pile Foundation
Chimney Chimney Chimney Chimney Foundation Chimney Chimney

Normal soil Soft rock condition


Hard rock condition Bad soil condition Very bad soil Normal soil condition
Approximate soil/rock description Very Good Soil Good Soil condition no ground (non homogeneous
(homogeneous rock)) no ground water condition with ground water
water rock)

Allowable bearing capacity (kg/cm²) 5,00 > σ ≥ 2.51 1.21 < σ < 2.5 0.71 ≤ σ ≤ 1.2 5,01 < σ < 8,00 σ ≥ 8,01 0.51 < σ < 0.70 σ ≤ 0.5 0.70 ≤ σ ≤ 5,00

Design Uplift frustrum angle 20º 15º 10º 0º 30º 0º 0º 0º

Subject to detailed Subject to detailed Subject to detailed Subject to detailed Subject to detailed Subject to detailed Subject to detailed Subject to detailed
Soil parameters
soil investigation soil investigation soil investigation soil investigation soil investigation soil investigation soil investigation soil investigation

Soil/rock unit weight kg/m³ 1600 1600 1600 2000 **) 2500 **) 1950 / 950 *) 1950 / 950 *) 950 *)

Below foundation Below foundation Below foundation Below foundation Below foundation Above foundation
Water table Variable Variable
level level level level level level

Concrete unit weight kg/m³ 2400 2400 2400 2400 2400 2400 / 1400 *) 2400 / 1400 *) 1400 *)

Note :1. *) Used when calculation counter weight against uplift force.
2. **) Foundation Rock (block and anchor) shall be used against uplift force.
3. Applicable of soil investigation data obtained from Dutch Cone Penetrometer Test,
Shall be deducted using a reduction factor of 20 (assumption), subject to Engineers approval.

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

5. OTHER PARTICULARS

(1) The Bidder shall have to select the most economical solution as to concrete
volume, depth, dimensions and reinforcements if necessary, according to
the applied loadings; the result of the soil survey and the safety factors that
are the same as before.

(2) All foundation shall make adequate provision for horizontal shear forces in
the region of ground line.

(3) Foundation designs shall be modified where necessary when erected in


ground not conforming to the assumed conditions set out in Schedule.

(4) Adhesion between the galvanized stubs and concrete foundations shall not
be entirely relied upon for transmitting load to the foundations, and stubs
shall be provided with bolted-on cleats which shall comply with the
requirements
.
(5) As far as practicable, for any one standard tower type, the foundation stubs
and foundation design themselves shall be identical for standard towers
and extended towers and leg extensions.

(6) Setting templates, leveling instruments and theodolits shall be used by the
Bidder during alignment and installation of the tower stubs and the towers.
The Bidder is responsible for the correct coordination of the construction of
the tower foundations and installation of tower stubs and the lower section
of the towers.

Leveling instruments and theodolits for setting the tower stubs or lower
tower section shall be made available by Bidder. Structural steel parts to be
covered with concrete have to be free of paint. The tower stubs shall stand
on concrete cube/plates which have to be provided and placed by the
Bidder.

(7) All steelwork below ground except concrete reinforcement rods, whether
part of the tower or part of the foundation, shall be galvanized and
completely covered with encasing concrete not less than 75 mm thick from
a point 150 mm above ground down to the main foundation block or, for
rock foundations, down to the rock. Where necessary, the encasing
concrete shall be keyed to the steelwork or to the main foundation in an
approved manner; care shall be taken to ensure that no crack and develop
between the encasing and the main concrete

(8) Unless otherwise approved, concrete for concrete foundations shall consist
of the one part of cement, two parts of the sand and four part of gravel or
broken stone. The proportions for encasing concrete shall be one parts of
cement, two parts of sand three parts of broken stone.

(9) The upper surface of the concrete for all types of foundations shall be
sloped in an approved manner to prevent accumulation of water and the
whole exposed surface shall be rendered with concrete composed of one
parts of cement to two parts of sand.

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
(10) Joints in the concrete foundations are to be avoided as mush as possible.
Where the construction of the foundation is such that joints are unavoidable
adequate bond between the old and new concrete shall be ensured by
chipping the old concrete to a rough, clean surface free from loose
particles. Immediately before casting the new concrete, this cleaned
surface shall be primed with a layer approximately 15 mm thick of a wet mix
of cement and fine sand in equal proportions.

(11) All cement used shall be of Portland or the approved composition obtained
from an approved maker. Portland cement shall conform in all respects to
NATIONAL STANDARD (SNI) or other equivalent National Standard.
Where Portland cement concrete may be liable to chemical attack
sulphate/salt may be used where approved. Cement shall be stored in an
approved temporary storage.

(12) All aggregated shall be obtained from sources approved by the engineer
and shall be clean and free of clay, earth, organic matter, salt or other
impurities.

a. Coarse aggregate shall be gravel or broken stone of angular or


rounded shape, of approved grading and shall pass a mesh not more
than 40 mm square for foundation concrete or 20 mm square for
encasing concrete.
b. Fine aggregated shall, unless otherwise approved by the Engineer,
be sand, well graded from 4 mm gauge downwards. No seashore
sand shall be used.
c. Water shall be obtained only from sources approved by the Engineer.
It shall be clean, free from deleterious materials and chemically
neutral.

(13) All steel rod reinforcement shall be clean and free from loose mile scale,
loose rust, oil and grease or other harmful matter and except at bends shall
be truly straight before being surrounded with concrete. Evidence of steel
quality shall be provided. The quantities, lengths, diameters, form and
positions of all reinforcing bars shall be in accordance with approved
Drawings.

(14) The steel reinforcement shall be so connected as to form a rigid cage or


mat. To prevent displacement before or during concreting, the bars shall be
secured one to the other with 18 gauge soft iron wire. Sufficient recast
concrete rings or distance blocks shall be used between the reinforcement
and the bottom and sides of the excavations to ensure the correct cover of
concrete of not less strength than that of the concrete in which they occur.

(15) Steel rod reinforcement shall be bent cold in a manner which will not injure
the material. Bending hot at a cherry red head (ie not exceeding 840 0C)
may be allowed except for bars which depend for their strength on cold
working. Bars bent shall not be cooled by quenching
.
(16) After 28 days since the foundation curing finished, foundation should be
backfill with the selected soil material, layer by layer of 30 cm thick, and
compacted with tamper

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

6. DESIGN OF FOUNDATION

In the verification of the stability of foundations, it is stated that, against uplifting


forces, it will be taken into account :

- For shallow foundations : the weight of the backfill inside the cone shaped
volume which top angle is equal to the angle of friction of the soil and which
height is equal to the depth of the foundation.

The minimum safety factors for :

• Over turning stability : 2.00


• Sliding stability : 1.50
• Up lift stability minimum : 1.50
• Bearing capacity for deep foundation:
- Friction of pile : 5.00
- Bearing capacity of pile : 3.00

- For special (piles) foundations : the friction force all along the depth of the
pile which value is equal to the outer surface of the pile multiplied by the
unit bond factor which depends on the soil and the type of pile.

- When the foundation of the tower has been installed, back filling to be
replaced for better soil and compacted every layer of maximum 20 cm.

(1) Standard Calculation

- IEC 61773 Ed.1.0b. : Overhead lines testing of foundation for


structure
- IEEE Std 691-2001 : IEEE Guide for Transmission Structure
Foundation Design and Testing.
- SK SNI T-15-1991-03 : Tatacara Penghitungan Struktur Beton Untuk
Bangunan Gedung

(2) Loading Condition

The loading condition of foundation for selected conductor’s size should be


designed by the Bidder (see Book C : BOQ).

(3) Detail Calculation Requirement

All types of foundation shall be designed to withstand uplift, settlement,


over-turning and sliding when subjected to the specified condition of tower
loading. Allowance shall be made in foundation design for hydrostatic
pressure where this may occur and the effects of seasonal rains, drying out
cyclic loading and wind induced vibration of tower members.

All foundations shall make adequate provisions to resist horizontal shear


forces in the region of the ground line, making due allowance for the effects
of hillside leg extensions.

All standard foundations shall be designed to accommodate a range of

BUKU B TST.10-9
BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
chimney extensions adequately to cater for the reduction in overburden,
and hence uplift capacity, for situations where hillside leg extensions are
employed in sloping terrain.

The cost of these chimney extensions are deemed to be included in the


cost of the standard foundation.

For the standard towers ,the design of the footings for the compression legs
may differ in approved manner from those for the tension legs.

As far as practicable, for any one standard tower type, the foundation stub
joint and also the dimensions of each standard foundation shall be identical
for standard towers for extended towers and for leg extensions and shall
comply with the requirements of the specification on construction.

All steelwork below ground except reinforcement bars, whether part of the
tower or part of foundation shall be galvanized and completely covered with
encasing concrete not less than 75 mm thick from a point 150 mm above
ground down to the main foundation block or, for rock foundations, down to
the rock.

Where necessary, the encasing concrete shall be keyed to the steelwork or


to the main foundation in an approved manner. Care shall be taken to
ensure that no crack can be developed between encasing concrete and the
main foundation concrete. The chimney surrounding the stub shall be of
reinforced concrete. Cover over all reinforcement bars shall not be less
than 50 mm.

As an addition to the main quotation which shall be completed in full and


shall be based on the foundation types specified, alternative types of
foundation differing from those specified may be considered subject to the
approval by the Engineer of design principles, parameters, and all relevant
factors affecting the performance of the proposed foundations over the
service life of the transmission line.

7. TECHNICAL REQUIREMENT OF FOUNDATION

Suspension and tension towers

a. Rock foundation
b. Concrete pad and chimney foundation
c. Raft foundation
d. Special foundation

Single footing of each standard class of tower foundation designed in accordance


with the particulars given in Book C and any special foundations when instructed
by the Engineer shall tested in accordance with the Technical Specification.

Concrete where necessary shall be reinforced and shall be designed, detailed


and constructed, using design mixes to SNI T-15-1990-F (Tatacara Pembuatan
Rencana Campuran Beton Normal )

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BAB IV.3 : TECHNICAL SPECIFICATION
The type of foundation to be used at each tower position shall be to approval and
shall normally be decided on the most economic solution.

Foundations shall conform to the following general requirements:

a. Rock foundation.

The holes for stubs shall be made in such a manner as to eliminate the
possibility of serious cracking of the surrounding rock. The dimensions of
the hole shall be approved and shall ensure the stubs are firmly keyed and
grouted and in no case shall the stub be embedded less than 1 meter into
the rock. The stubs shall be galvanized, except that it shall be permissible
to cut on site, lengths at the bottom ends of the stubs when the upper
surface of the rock is at or near ground level. The stubs shall be encased
as for other types of foundation with the expectation that the encasing
concrete shall extend down to the upper surface of the rock. Where the use
of embedded stubs is not economical, other types of rock foundation
consisting of grouted anchors may be used. The construction methods and
design detail for grouted anchors shall be proposed by the Bidder and
approved by the engineer. Before Constructing, the test of the rock anchor
friction force / Up lift force must be done minimum 1 (one) hole for each
tower

b. Concrete pad and chimney foundation.

The concrete shall be reinforced. All steelwork below ground level (except
concrete reinforcement) shall be completely galvanized and firmly keyed
and grouted and designed to withstand the load due to the specified
conditions in accordance with the particulars gives in Book C. The stubs
shall be directly buried in concrete and loads in the stubs shall be
transferred to the main concrete block by means of bolted-on cleats, which
shall comply with the requirements of Book C.

In no case shall be allowable bearing capacity of the ground be exceeded


and any eccentricities created by biaxial loading shall fall within the middle
third of the base on both axes. In no case shall the area of the base in uplift
due to the effect of the eccentricities be greater than 25 % of the total area
of the base.

Subject to the approval of the Engineer, concrete pad and chimney


foundations may be employed with undercut excavations. At tower sites
where there is suitable fractured rock or where the soils are stiff or dense
and free from standing water and will permit a satisfactory undercut without
risk of collapse, the base of the excavation walls shall be so undercut. The
undercut shall extend to a maximum of 300 mm outside the walls of the
excavation, which shall be vertical. The outer edge of the undercut shall
also be vertical for a maximum of 100 mm and the upper surface sloped to
an angle of 50° from the horizontal. All such under-cutting of excavations
for foundations shall be carried out by hand tools and use of excavators will
not be permitted.

Care shall be taken to ensure inclusions of foreign matter for not occur
during concreting and the sides of the 'undercut' shall be lined with

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BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
waterproof paper or similar material to prevent migration of fine aggregate
and cement.

In order to distinguish the standard concrete pad and chimney foundation


combined with an undercut excavation the word 'undercut' shall be
appended to the foundation description.

c. Special foundation.

In addition to the standard foundations, where the investigation of sub-soils


according to the Specification have indicated ground of very low bearing
capacity and/or high water table in granular soils or other special
circumstances, special foundations are to be provided (Raft Foundation or
Pile Foundation). A special Foundation will be one that has been
specifically designed for a site and shall be tailored to fit the geotechnical
conditions for the site.

These foundations shall be designed in accordance with established


principles of soil mechanics and shall be of one of the following types :
either concrete pad and chimney with enlarged pad, concrete raft or deep
reinforced concrete piles (bored or driven) with reinforced concrete cap. All
steel and wooden piles are excluded from this Specification.

To enable the type and size of a special foundation to be determined the


Engineer may require a specialist soil investigation to be undertaken and a
report and recommendation submitted. The report shall include soil
cohesion and/or friction values obtained by means of triaxial test to SNI M-
05-1990 and compression tests to SNI M-14-1989 from undisturbed
borehole samples together with other complementary laboratory test
results.

Subject to the approval of the Engineer, where other towers adjacent to the
bore hole are deemed to require special foundations additional in site tests
shall be undertaken to correlate the soils test data. These tests shall
include, but not necessarily be confined to, use of the standard
penetrometer, the shear vane, the penevane or the Dutch Cone (static
penetration test) and bearing test plates.

Pile foundations shall comprise reinforced concrete piles bored or driven to


a depth determined by the Site soil investigation. Driven reinforced
concrete piles will normally be preferred if access costs are not prohibited.
Unless otherwise agreed with the Engineer, when bored piles are
employed, a minimum of two piles shall be constructed for each tower leg
footing. The length to diameter ratio of any bored pile shall not exceed 50:1.
Where the subsoil conditions dictate, steel casings may be left in the bore
as a precaution against the formation of voids. Wherever possible, bores
terminating in stiff clay or other suitable strata are to be provided with a
bulb end or undercut. Piles may be raked or vertical.

To resist horizontal shear forces piles any be connected by tie beams


extending between the tower legs at the surface of the ground. The tower
stub or anchor plate shall be grouted into a concrete block extending over
the pile group and the whole shall be properly reinforced to ensure no

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BAB IV.3 : TECHNICAL SPECIFICATION
rupture of the concrete when subjected to simultaneous ultimate applied
loadings.

Bearing for pile foundations shall be composed of pile end bearing or shear
resistance of the soils developed over the effective surface area of the piles
depending on whether the pile is end-bearing or designed in friction. The
under-surface of the pile cap shall be considered as not contributing to the
bearing surface of the foundation.

The pile foundation resistance to uplift shall be the sum of the shear
resistance of the soils developed over the effective surface area of the piles
and the weight of the concrete piles including the pile cap. The minimum
weight of any pile cap shall not be less than the uplift developed under the
conditions of "everyday" temperature and reduced wind; reduced wind for
tension towers at 40 % of the specified wind pressure and for suspension
towers at 20 % of the specified wind pressure. Due allowance shall be
made in all calculations for hydrostatic pressure where the water table
occurs above the base of the piles. The loading capacity of a pile group
shall be reduced by a factor appropriate to the configuration of the group.
The soil sub-grade reaction to horizontal forces shall also be evaluated and
the pile and/or collar beams reinforced as found necessary.

To allow for shrinkage due to seasonal changes in soil water content it shall
be assumed that a minimum of the top 1.5 meters of each pile has no
contact with surrounding soils. The effective surface area of the pile shall
be calculated accordingly.

Subject to the approval of the Engineer, additional piles may be installed at


a tower site for the purpose of tests to confirm the uplift and/or bearing
capacity of the installed piles.

Where possible such tests shall be carried out before concreting of the pile
caps for the tower foundations thus allowing for additional piles to be
installed if necessary. Piles shall be excavated to a minimum of 1.5 meters
or suitably sleeved during construction to ensure no soil adhesion during
testing.
All special foundations shall be designed in accordance with the
requirements of Book C.

8. TECHNICAL REQUIREMENT OF CONCRETE

(1) General

(a) Except for those which are specified in the Specifications and the
Drawings, execution shall be in accordance with the "Standard
Specifications for Concrete" by PBI “71(Peraturan Beton Bertulang
Indonesia 1971), SKSNI ‘91, ACI Code..

(b) Under the responsible supervision of the Bidder, standard test


cylinders Ǿ 15 cm, 30 cm height, shall be poured at the beginning of,
and from time to time during foundation work according to the
indications of the engineer or the Owner's supervision.

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BAB IV.3 : TECHNICAL SPECIFICATION

(c) For clear identification the following data shall be attached to the
standard cylinder boxes.
- Line section and tower number
- Name of local civil Bidder (CC)
- Name of CC's supervisors and his signature
- Composition of mixture

(d) The standard cylinders will be tested in a laboratory at the cost of the
Bidder. The concrete test shall be required for six test pieces for
every 3m³ concreting. Three pieces for 7 or 14 days strength and the
other three pieces for 28 days strength. And the slump test of
concrete shall be executed once for every concreting.

(2) Mix Proportion of Concrete

(a) The Bidder shall study the specified mix and submit the table of
design mix proportion.

(b) The Bidder shall determine the job mix based on the condition of
materials and method of bathing in accordance with the specified mix,
and it shall be submitted to the Engineer.

(3) Mixing of Concrete

(a) The mixing of concrete and mortar shall be performed by a mixer.


Any all manual mixing, if performed, shall be subject to approval by
the Engineer.

(b) The design strength of the concrete shall be :


B 100, f΄28 = 10.0 MPa for lean concrete foundation
K 500, f΄28 = 50.0 MPa for prestressed pile
K 225, f΄28 = 22.5 MPa for concrete of pad and chimney foundation,
raft foundation pile cap and connecting balk and anchor pile cap
and other concrete structure.

(4) Placing and Curing of Concrete

(a) Where concrete is to be placed, the area shall be cleaned out of any
foreign materials prior to placement of the concrete.
(b) Concrete shall be placed soon after mixing. If it is not possible to
place concrete soon, the allowable time between mixing and the end
of placement shall be limited to one hour under warm and dry
condition, and it shall not exceed two hours even under cold and
moist condition.
(c) Concrete in a unit working lot shall be placed continuously until the
completion of placement.
(d) Exposed surface of concrete shall be so consolidated as provide
flawless surface of mortar without any honeycomb or projection. The
compacting of concrete shall be done by vibrator.
(e) Mortar Finish.

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Mortar finish of the concrete surface shall be applied as soon the
concrete is placed. When it is inevitable to apply mortar finish on the
hardened surface, the surface shall be roughened, wetted, and
covered with a thin layer of cement paste, followed by mortar finish
and appropriate curing.
(f) Placed concrete shall be cured in such a way as to be protected
against harmful effect of low temperature, drying, sudden change in
temperature, impact, etc.
The period of curing shall be subject to approval by the Engineer.

(5) Reinforcement

(a) Reinforcing bars shall be worked at ordinary temperature.

(b) Reinforcing bars shall be cleaned prior to fabrication and shall be free
from any loose rust oil or other matter which may have a harmful
effect on the bond with concrete.

(c) When joints of tension bars other than those shown in the Drawings
are needed, they shall be so arranged as not to be located in one
section.

(d) Design tensile strength of reinforced steel bar shall be followed the
Indonesia standard code fc=240 MPa for diameter less than 13 mm
and fc=400 MPa for diameter same or more than 13 mm.

(e) Reinforcing bars shall be rigidly fabricated so that they will not be
dislocated at the time of concrete placement.
Fabrication shall be subject to inspection by the Engineer.

(f) The Bidder should prepare of working Drawing for fabrication of the
reinforcing bars with his responsibility, and submit the quantity,
calculation sheet of reinforcing bar to the Engineer for approval. After
the completion of the works the Bidder should submit the originals of
these shop Drawings to the Owner.

(6) Formworks

(a) Design drawings of forms and timbering of specified structures shall


be submitted to the Engineer and shall be approved by the Engineer.
(b) Joints of sheathing boards or panels shall be either perpendicular to
or parallel with the exist of the member of the structure, and shall
have the structure to prevent leak of mortar. Sheathing boards or
panels facing concrete, which will be latter exposed, shall be made
smooth on the surface.
(c) Forms and timbering shall be subject to inspection by the Engineer
prior to the placement of concrete.

(7) Quality Control

Bidder shall execute the quality control program in accordance with the

BUKU B TST.10-15
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clauses of "Quality Control" specified in Peraturan Beton Bertulang
Indonesia 1971 and its record shall be submitted if so directed by the
Engineer.

(8) Tests

The Concrete test shall be required for 6 test pieces for every 3m³
concreting; 3 pieces shall be tested for 7 or 14 days strength, the other 3
pieces shall be tested for 28 days strength.

The slump test of concrete shall be executed once for every concreting.
The expense for the above tests shall be included in the unit prices.

(9) Method of Construction

The Bidder should prepare methods of construction with his responsibility


and submit the equipments materials man power and working time for each
type of foundation to the Engineer for approval.

(10) As built Drawings

The Bidder shall prepare and submit As Built Drawings to the Engineer for
approval of the detailed of all permanent works.

These As Built Drawings shall be of form, quality and to scales approved by


the Engineer. All as built drawings shall be completed and approved by the
Engineer not later than 6 months before the expiry of the Defect Liability
period.

The Bidder shall provide and submit one original on soft copy and 5
reproducible copy with the same scale and 10 reduces copy into A3 size.

9. TECHNICAL REQUIREMENT OF PILING

(1) Scope

This section of the specification consists of the requirement for


manufacturing, supplying and driving of piles and bore pile mobilization of
equipment, erection, and according to the construction drawings.

(2) General

The foundation shall be constructed on load bearing of bored piles/driven


piles. Setting out of the bore/driven piles position shall be carried out by the
Bidder in the presence of the supervisor. A proper record must be taken
and the Bidder is solely responsible for their correct positions. Boring works
shall be carried out mechanically and by a specialist enterprise, to whom
prior approval must be obtained from the Owner.

The length of each bored/driven piles will be in accordance with


geotechnical survey. However, the actual length of each pile must conform
to the depth of the bearing stratum and be determined on site by the

BUKU B TST.10-16
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supervisor, where the bored hole need to be prevented from soft earth or
influx of water by using casings.

Bidder shall furnish all labor, material and equipment, necessary design, to
fabricate, deliver, install and test all piles, complete as specified herein
and shown on the approved drawings.

(3) Codes and Standards

The following codes and standards are specifically applicable to the design,
manufacture and testing of the work included in the specification
ASTM - American Society for Testing and Maintenance
ACI - American Concrete Institute
JIS - Japan Industrial Standard

(4) Pile Type

Proposal

A proposal shall be submitted for the driven piles or bore piles. The Bidder
shall submit with the Bid proposal details of the proposed pile, including the
outside diameter, and length of piles including the design calculation.
Bidder shall be fully responsible for furnishing the dimension required for
driving piles or bored piles. Concrete strength shall also be sufficient to
withstand ground pressure from driving adjacent piles.

(4). A. DRIVEN PILES

(4). A.1. Design Criteria

a. The Driven Piles shall indicate in the Bidder’s detail drawing,


that have been designed for safety factors at clause 6 Design of
Foundation.
b. If pre-stressed is used concrete compressive strength up to
minimum design 50 MPa and for the conventional pile concrete
compressive strength minimum 22.5 MPa
c. If pre-stressed is used pre-stressing reinforcement shall be
steel stand conforming to JIS A 5335 and the pre-stress steel
breaking’s strength is 16 MPa
d. All other non pre-stressing reinforcing shall be deformed steel
bars according to JIS.G.3112 grade 40.

(4) A.2. Materials

a. The driven pile or bored pile shall be conform to requirements


of ACI.313 - 1983 and ACI.543 - 1974 or JIS.A - 5335 - 1987
and JIS.B - 3536 - 1983. All piles shall be new and shall be
made locally.
b. Piles shall be supplied free from harm-full defects and of good
commercial finish with regard to smoothness and free from
loose scale and rust.

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c. The certificate of tests performed on material to be used for
piles shall be submitted to the owner prior to piles acceptance
and manufacture.

d. When requested by the owner, the Bidder shall accompany the


owner to the place of manufacturer to witness test and
inspection carried out on the piles.

e. For each consignment of piles delivered to the site, the Bidder


shall submit to the owner, copies of the manufactures
certificate.

(4).A.3. Submittal

a. Before commencing the work, the Bidder shall be prepared and


submitted to the owner for approval the following :

- Construction and shop drawings


- Quality assurance procedure

b. No more than three (3) weeks after completing the works, the
bidder shall submit a quality control (QC) report in accordance
with this specification of concrete work.

(4).A.4 Jointing

Splicing of piles performed by “Piles Manufacture Procedure” or


approved by the Engineer.

(4).A.5 Soil Data

Soil investigations to obtain the necessary soil data will be performed


by the Bidder as required.

(4).A.6 Concrete Pile Manufacturing and Transport

a) Length of concrete piles shall be determined as to allow proper


handling of concrete piles, transport and driving and subject of
Owner’s approval.
b) Transport of completed piles shall be such away not causing
damage to the piles.

(4).A.7 Lines and Grade

a) The Bidder shall lay out lines and grades and be fully
responsible for correctness of such lines and grades and for
proper execution of the work to such lines and grades.
b) All surveying shall be in accordance with the specification.

(4).A.8 Piling Equipments, Installation

a) Driving equipment

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The Bidder shall submit with the Bid proposal full details of the
proposed pile driving equipment and the method of carrying out
the work. Such information shall include : a full description of
frame, hammer and packing, the method of handling and
pitching piles and supporting them during driving and proposed
driving procedure to obtain the penetration and accuracy
required. The pilling equipment shall be capable of driving the
piles to the ultimate resistance of 2 times nominal compression
capacity / design load capacity.

b) Length of piles

The length of piles shall be as necessary to develop the


required pile capacity. The Bidder shall determine length of
piles based on geotechnical data and shall be proven by pile
load test.

c) Setting out

The main setting out for the piles is to be completed prior to


commencement of pilling. Secondary or individual pile setting
out is to be completed and agreed upon not less than 8 hours
prior to commencing work on the piles concerned. All main
setting out points, lines stations and the like are to be
maintained safe and undisturbed.

d) Driving on piles

i. All piles shall satisfy the tolerance for position and


inclination as stated herein. The deviation in position of
the as driven centerline of a pile or the projection of its
centerline from the pile center point as shown on the
setting out drawings shall not exceed 75 mm when
measured in a horizontal direction at the defined level.
Deviation from vertical piles and batter piles shall not
deviate by more than 2 in 100 from the specified batter.
ii If piles are installed out of plan position or line beyond
allowable tolerance, the piles shall be extracted or
additional piles shall be driven, as requested by the
Owner, to properly provide for load conditions and to
avoid overstressing of piles. Manipulation of piles to force
them into proper position or line will not be permitted. The
Bidder shall be responsible to extract and / or drive
additional piles as noted above at no cost to the Owner.
iii Any damaged pile shall be abandoned, replaced or
repaired as approved by the Owner at Bidder expense.
Abandoned piles shall be driven as requested, to provide
for load conditions and to avoid overstressing of piles.
The Bidder shall be responsible to drive additional at no
cost to the Owner.
iv Piles shall be driven until the required final set is
achieved. If piles do not achieve the required final set at

BUKU B TST.10-19
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the specified depth pile shall be driven deeper until
specification in met and upper portion shall be extended
by welding.
v Driving of production piles shall not begin until the
evaluation of preliminary pile load tests for tension load,
lateral load and compression load to failure has been
completed.

vi The Bidder shall consider the possibility of vibration and


lateral soil displacement during pile driving to ensure that
the function of adjacent foundation are not affected to
avoid such problem, pre-augering before pile driving
maybe proposed.

e) Pile cut-off

On completion of the driving of the piles to the levels approved


by the Owner, the heads of all piles shall be cut off the level
indicated of the drawing. Cut-off piles at elevations indicate
shall be down by the Bidder only after there is no danger from
upheaval. All cut-offs shall be come property of the Bidder and
shall be remove by him from the Project site at no cost to the
owner..

f) Extraction of piles

When extraction of piles is required, it shall be carried out using


efficient extraction equipment or adequate capacity. The
extraction equipment shall be correctly positioned over the pile
to minimize damage to the pile head and to prevent any major
disturbance of the supporting ground. Pile head damage during
extraction and pile toes found to have been damaged during
initial driving are to be trimmed with a clean cut perpendicular to
the pile axis prior to re-driving. Extension pieces shall be added
as necessary to restore the pile to its original length.

(4), A.9 The Piles Connection with Pile Caps

Adequate structural connection between the piles and the pile caps
shall be provided to suit design talking into account the seismic
requirements.

(4).A.10 Records of Pile Construction

During the course of the work, the Bidder shall maintain a complete
record of pile construction and the Bidder shall submit to the Owner,
in approved format, a record of each pile. Each pile record shall be
submitted immediately after completion of each pile, and shall include
the followings:
- Type pile
- Pile number and all principal characteristics of the pile including
dimensions
- The depth and rate of penetration, in relation to site datum, for the
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length of the pile
- Details of driving and installation sequence progress, including
dates, times, equipment used and personnel (operator, engineer,
etc).
- The equipment hammer model number, weight and rated energy
- Number of hammer blows for each 300 mm of driving / penetration
- Actual location of piles as driven, with variations from plan
locations indicated
- Variations in plumb-ness or batter
- Set on completion of the initial drive and final set on completion of
the final re-drive
- Any unusual phenomena encountered in driving piles
- Depth and type of soil strata
- Observation of ground water level and ground water inflow
- Name of Inspector for each pile
- Cushion material identification when changed, when material
added
- Tip elevation when driving if completed
- Cut-Off elevation
- Depth and size of auger (if required)

(4).A.11 Pile Load Testing

(1) Scope of work

a) Work specified under this section includes furnishing all


labor, materials and equipment for compression, tension
and lateral load testing of the piles.
b) Drive test pile to indicate depth and / or indicate
resistance.
c) Keep a penetration record of test piles and anchor piles in
accordance with requirements set forth in clause (4) A. 10
above.
d) The pile load testing shall be carried out to the satisfaction
of the Owner.
e) Upon completion of the preliminary pile load testing, the
Bidder shall cut-off the preliminary test piles, as directed
by the Owner and dispose of the out-off position.

(2) Method of test

a) General test provisions

1) Perform tests to the test load indicated on the approved


drawings or as specified herein. Test equipment for the
compressive load test shall be capable of applying the
required test load. Test equipment for the lateral and
tensile load test shall be capable of applying a test load
equal to 300 % of the test design load shown on the
approved drawings.
2) Care shall be taken to ensure that the load applied by

BUKU B TST.10-21
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the hydraulic jack is coaxial with the pile.
3) Maintain test continuously during test period. If a test is
stopped before completion, and the load is wholly or
partially removed from the test pile due to improper or
insufficient loading, yield of supports or connections,
malfunctioning of measuring and testing equipment or
after mechanical reasons or for reasons which the test
abandoned and replaced bay a new test on another pile
at and adjacent location at on additional cost.
4) Prior to driving each preliminary test pile, the Bidder
shall drill a bore hole located between 1 and 2 meters
from each test pile. The boring shall consist of
continuous sampling with Standard Penetration Test
(SPT) being preformed at 2.0 m intervals in the soil
continuous sampling. A Dutch cone penetration test
shall also be performed at each boring location.
5) Before commencing any test, the Bidder shall submit for
approval full detail of his proposals including the datum
beam arrangement and location of supports. Working
piles shall not be used as tension reaction piles.
6) Sufficient number of anchor piles shall be driven to
prevent excessive movement of anchor piles. All devices
for measuring the settlement of piles shall be sheltered
and rigidly attached to firm and independent support
driven not less than 2.5 m from the nearest point of the
test pile or anchor piles.
7) The calibrated load cell shall be used for the load
measurements.

b) Uplift and / or Compressive load test

1) Perform uplift and compressive load test on individual


piles type test and foundation type test in accordance
with applicable requirements of ASTM D 3689 and
ASTM D 1143.
2) Hydraulic jack and anchored reaction member method
shall be used to apply the test load. Jacking against
productions piles acting in tension shall not be
permitted.
3) Prior to the start of production pile driving, compressive
test to failure shall be perform on individual test piles
driven for testing purpose. The location of the test piles
shall be as indicated on the approved drawings.
4) Uplift and compressive test shall be perform on
individual production piles selected by the Owner. The
approximate location and number of tests shall be as
indicated on the approved drawings.
5) Test load for piles test to failure shall be applied in
accordance with the procedure for loading in excess of

BUKU B TST.10-22
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standard load test, as specified in ASTM.
Test loads on production piles shall be applied in
accordance with the standard loading procedure, as
specified in ASTM. The primary load tests to failure shall
include the cyclical load test of ASTM. Production pile
load tests shall include the cyclical load tests only when
indicated on the approved drawings.
6) For the preliminary uplift and compression tests, loading
shall be increased as specified in ASTM until failure or
when 200 % of the test design load is reached. Loading
for the production piling-test, shall be increased as
specified in ASTM.
7) Monitor pile head deflection using a minimum of 3 dial
gauges, mounted to an independent frame and located
radially about the pile.

c) Lateral Load Tests (Not Aplicable)

1) Perform lateral load tests on single piles in accordance


with the applicable requirements of ASTM D3966. Tests
shall be performed for fixed head and free head
condition.
2) Test load shall be applied in accordance with the
procedure for loading in excess of standard load test,
with cyclic loading, as specified in ASTM D3966.
3) Loading shall be increased until failure occurs.
4) Lateral load tests shall be performed on separate piles
driven for testing purposes. The location of the test piles
shall be as indicated on the design approved drawing.
5) Monitor pile built movement and rotation of the head of
the test piles.
6) Failure shall be defined as the load at which horizontal
deflection continue to increase without any further
increase in load.

d) Test equipment and materials

1) Provide all equipment and materials required for the


tests and remove all such equipment and materials at
conclusion of tests.
2) Submit drawing of the test arrangement, including full
data, for equipment and materials, for review and
Owner’s approval.
3) Test Results: Submit test results complete with
tabulation of all test data to the Owner immediately after
conclusion of test. Data shall include, as minimum,
calibration results of all test loading equipment, all dial
gauge readings at each increment and decrement of

BUKU B TST.10-23
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load, time duration of test with time started and time
completed and any unusual occurrences during testing.

e) Number Of Tests

1) Before piling works commences, preliminary pile tests


shall be carried out.
2) PLN will select the working piles to be tested. At least
one working pile for each major grouping of piles or at
least on working pile for each one hundred piles will be
tested or ordered directed by engineer.
3) The preliminary load tests shall be carried out on 1 pile,
The location of the piles will be designated by engineer.

(4).B BORED PILES

(4).B.1 Design Criteria

a) The bored Piles shall indicate in the Bidder’s detail drawing,


that have been designed for safety factors at clause 6 Design of
Foundation.
b) All detail with respect to the pile dimensions, length,
reinforcement, cover plates etc. shall be shown on the Bidder’s
shop drawings and subject to approval by the Owner.
c) Concrete compressive strength up to a design minimum 22.5
MPa
d) All reinforcing shall be deformed steel bars confirming to Grade
400 after ASTM A 615M.

(4).B.2 Piling Equipment, Installation and Workmanship

(4).B.2.1 Boring Equipment

a) The Bidder shall submit with the Bid Proposal full details of the
proposed pile boring equipment and the method of carrying out
the work, such information shall include a full description of the
frames, lifting devices and other equipment needed for the
installation.
b) The equipment shall be capable of boring through bearing
strata, boulders, shales, staff clays, gravels, sand and
limestone, and shall be capable of boring holes in diameters
within the range of 400 mm to 600 mm and down to depths of
40 meters.
c) The diameters of both augers and clearing bucket shall be least
equal to the diameters of pile to be installed. Where inclined
rock surfaces are encountered, a coring bucket shall be used to
level the rock surface before commencing with coring. The
Bidder shall allow in the unit rate of the pile costs for

BUKU B TST.10-24
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consequent enlargement of the pile arising from over boring,
including additional concrete resulting from such enlargement.

(4).B.2.2. Length of Piles

The length of the piles shall be as necessary to develop the required


pile capacity. The Bidder shall determine length of piles based on
geotechnical data and shall be proven by pile load tests.

(4).B.2.3. Setting Out

The Bidder shall provide all pegs, rods, survey instrument, concrete
pasts etc, needed for setting out the works. The Bidder is to ensure
that boundary marks defining the limits of Owners property are in their
correct positions. The Bidder shall be responsible for setting out the
piles from the approved drawings and boundary marks, and for date
guarding the position and level of all reference pegs, boundary and
bench marks used for setting out the piles.

(4).B.2.4. Boring on Piles

a) All piles shall satisfy the tolerances for position and inclinations
as stated herein. The deviation in position of center of pile or
the projection of its center line from the pile center point as
shown on the setting out drawing shall not exceed 75 mm in
any direction from the true position of the same pile, provide
also that the true centre of pile shall not deviate laterally from
the true centre of the same pile by more than 40 mm.
b) If any pile has been installed out of plan or line beyond
allowable tolerance the Bidder shall be responsible to remedy
as noted above as no cost to the Owner.
c) Piles shall not be bored so close to adjacent piles, which have
been recently cast and containing workable, unset or fresh
concrete such that a flow of concrete may be induced from or
otherwise causing damage to those adjacent piles.
d) No pile shall be bored or pile casing be driven nearer that five
times its diameter (measured center to center) from an unfilled
pile borehole or from uncased concrete pile where the concrete
had been placed less than 24 hours previously.
e) On completion of boring and immediately prior to casting, all
loose, disturbed for remolded soil or rock shall be removed from
the base of the pile. Unless otherwise agreed, cleaning of the
pile base shall be carried out by means of a flat bottom cleaning
bucket.
n case of deep piles with lengths in excess of 50 meters or
where debris at the bottom of the bore cannot be broken down
sufficiently to facilitate extraction by cleaning bucket method,
the air lift (grab bucket) method may be employed in
combination with the flat bottom cleaning bucket to clean the
base of pile. In such cases, a final round of cleaning by the flat

BUKU B TST.10-25
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bottom bucket should always be carried out before casting can
proceed.
f) In the event of rapid loss of drilling fluid from the pile
excavation, the excavation shall be backfilled without delay with
available material up to a level where no further loss of drilling
fluid is observed. The Bidder shall investigate and determine
the cause of fluid loss while the pile excavation is left to
stabilize under the action of the drilling fluid. Based on the
outcome of his investigation, the Bidder shall submit for
agreement his proposed method of construction before
resuming pile construction.
g) All reasonable steps shall be taken to prevent the spillage of
drilling fluid on the site in areas outside the immediate vicinity of
the bore. In particular, discarded bentonite shall be removed
from the site without delay. Any disposal of bentonite shall
comply with the regulations of the local controlling authority.
h) Any damage pile shall be abandoned, replaced or repaired as
approved of the Owner at the Bidder’s expanse. Abandoned
piles shall be filled with soil and no cost to the Owner.
Additional piles shall be installed as requested, to provides for
load conditions and to avoid overstressing of piles. The bidder
shall be responsible to install additional piles as no cost to the
Owner.

(4).B.2.5. Concreting

a) The requirements of the Concrete Specification shall apply to


the construction of bored piles.
b) The concrete for each pile shall be from the same source. The
Bidder is to ensure that the supply from what ever source
(whether site-mixed or ready mixed) is of sufficient quantity so
that concrete for each pile shall be placed without such
interruption as would allow the workability of the previously
placed batch to have deteriorated significantly.
c) All holes bored shall be concreted within the same day. In the
event of rain, the Bidder is to provide adequate shelter to keep
the hole dry and to concrete under cover.
d) The method of placing and the workability of concrete shall be
such that a continuous monolithic concrete shaft of the full
cross-section is formed. The method of placing shall be
approved by the Owner. The Bidder shall take all precautions in
the design of the mix and the placement of concrete to avoid
arching of the concrete in the pile shaft. No spoil, liquid or other
deterious matter shall be allowed to contaminate the concrete.

(4).B.2.6. Pile Cut - Off

Concrete shall be finished not less than 500 mm above the cut-off level
(overcast) to ensure that all concrete at and below cut-off level is
homogeneous and free of laitance and deterious matter. A thicker

BUKU B TST.10-26
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BAB IV.3 : TECHNICAL SPECIFICATION
overcast may be required by the Owner depending on site conditions,
and this shall be carried out without extra cost. The overcast shall be
chipped off level later by the Bidder.

(4).B.2.7. Connection Between Piles and Pile Caps

Adequate structural connection between the piles and the caps shall
be provided to suit design taking into account the seismic
requirements.

(4).B.2.8. Records of Pile Construction

During the course of the work, the Bidder shall maintain a complete
record of pile construction and the Bidder shall submit to PT. PLN, in
an approved format, a record to reach pile. Each pile record shall be
submitted immediately after completion of each pile and shall include:
a) Type, location and site of pile.
b) Pile number and all principle characteristics of pile including
dimensions.
c) Details of boring and concreting sequence progress, including
dates, times, equipment used and personnel (operator, Owner,
etc).
d) Actual location of piles, with variation from plan location and
inclination as indicated.
e) Date and time of Boring.
f) Weather Condition.
g) Ground level before commencement of pile installations.
h) Pile cut-off level.
i) Length Temporary casting.
j) Any unusual phenomena encountered
k) Depth and type of soil strata.
l) Observation of ground water level and ground water in flow.
m) Name of inspector for each pile.

(4).B.3. Pile Load Testing

(4).B.3.1 Scope of Work

a). Work specified under this section includes furnishing all labor,
materials and equipment for compression, tension and lateral
load testing of the piles and the preparation in submission of the
pile test reports.
b). The test piles shall be conducted to the depth approved by the
Owner.
c). Keep a record of the test piles in accordance with requirements
set forth in Clause (4) A.10.
d). The pile load testing shall be carried out to the satisfaction or
the Owner.
e). Upon completion of the preliminary pile load testing, Bidder
shall cut-off the preliminary test piles, as directed by the Owner
and dispose of the cut off position.

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(4).B.3.2 Uplift and / or Compressive Load Tests

The uplift and/or compressive load test is the same as the uplift
and/or compressive load-test for driven piles as mentioned before.

(4).B.3.3 Method of Tests

The method of test is the same as the method test for driven piles as
mention before.

(4).B.3.4 Lateral Load Tests (Not Aplicable)

The lateral load tests is the same as in the driven pile as mentioned
before.

(4).B.3.5 Test Equipment and Materials

The test equipment and materials is the same as in the driven pile as
mentioned before.

(4).B.3.6 Number of Tests

The number of test is the same as in the driven pile as mentioned


before.

(4).B.3.7 Pile Quality Assurance / Quality Control (QA/QC)

QA/QC shall conform to the requirements of section “Quality


Assurance & Quality Control”.
The QA/QC procedures shall include the requirements defined in this
specification, in particular in subsection 5.6, and aspect such as:
- Definition of design requirements
- Compliance with the requirements
- Material testing
- Shop tests and inspection procedures
- Transportation
- Tests prior to start of works
- Tests during execution of works
- Control procedure for materials fabricated at site
- Construction control procedures
- Tolerances
- Inspection of Erection and Installation
- Erection tests (e.q. load tests)
- Commissioning and testing

BUKU B TST.10-28
BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

TABLE OF CONTENTS

Page

TST.11 : EARTHWORK ..........................................................................................................................2

1. EARTHWORK OF SHALLOW FOUNDATION ..........................................................................2

2. BACK - FILLING ..................................................................................................................... 3

3. SPOIL DISPOSAL. .................................................................................................................. 4

4. SLOPE PROTECTION (STONE MASONRY) .............................................................................4

BUKU 2 TST.11-1
BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

TST.11 : EARTHWORK

1. EARTHWORK OF SHALLOW FOUNDATION

(1) Excavation

(a) Quantity of excavation shall be calculated based on the volume of


excavation measured as, vertically with the foundation structure, i.e.
pay line.
(b) Excavation shall be carried out by adopting an excavation method
suitable for the ground so as not to loosen the ground outside the
excavation. If necessary, sheathing shall be constructed.
(c) During excavation, work shall be performed carefully so as not to
cause any damage to adjacent structures and buried structures.
(d) Excavation of road, if any, shall be done in such a manner as not to
hamper vehicular traffic. If excavation is to be performed in the vicinity
of residences, appropriate care shall be taken so as not to hinder the
passage of residents. Spoils, materials and equipment shall be
carefully handled.
(e) If the excavated material is to be temporarily stockpiled, designated
spaces shall be kept from the shoulder of the road considering the
earth pressure at the excavated surface and the working space.
Temporary shoring or other such structures, if necessary, shall be
constructed so that the stockpile can be protected from damage or
being washed away.
(f) Excavation shall be inspected by the engineer upon its partial and/or
total completion.

(2) Shoring

(a) Shoring shall be of the type which is suitable to the condition of


foundation and ground water, and shall have a safe structure.

(3) Banking

(a) Foundation of banking shall be treated as follows:

- Any material having a harmful effect on banking shall be removed.


- Where inflow of ground water is expected, it shall be treated so as
not to cause inundation.
- In case of sloped ground with unfavorable conditions, such as
unsuitable soil, poor drainage, etc., a method, such as excavating
the ground into steps in advance in order to increase its stability,
shall be planned and reported to the Engineer.

(b) Unless otherwise specified, settlement allowance shall be 3 per cent of


the height of the banking and the surface shall be graded evenly within
+ 5 cm.
BUKU 2 TST.11-2
BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION

(c) Quantity of banking shall be calculated based on the dimensions


shown in the Drawings, and the quantity of additional banking for
reinforcement shall be included in this item.
(d) Location of borrow and method of obtaining materials for banking shall
be reported to the engineer in advance.
(e) Materials for banking shall not include any harmful materials, such as
fertile soil or pieces of wood.
(f) Materials for banking shall not be of an extremely swelling nature.
(g) Impermeable clay soil shall not be used for back-filling of a structure
which is susceptible to earth pressure.
(h) Banking shall be formed by spreading soil of less than 20 cm thickness
and by sufficiently compacting each layer.
(i) The type of compactor shall be one that is suitable for banking
materials.
(j) Materials for banking shall be so treated as to have optimum water
content in percent of dry weight.
(k) Rocks shall be spread out evenly so as not to form any void space.
(l) Temporary facilities shall not be buried in banking. If it becomes
inevitable to do so, it shall be reported to the Engineer and shall be
approved by the Bidder, upon which appropriate measures shall be
taken to prevent any unfavorable effect on the banking.

2. BACK - FILLING

(a) No work shall be covered up or put out of view without the approval of the
engineer or the Engineer's Representative and the Bidder shall afford full
opportunity for the Engineers or the Engineer's Representative to examine
and measure any work which is about to be covered up or put before
permanent work is placed thereon. The Bidder shall give due notice to the
Engineer's Representative whenever any such work or foundations is or are
ready or about to be ready for examination and the Engineers
Representative shall without unreasonable delay unless he considers it
unnecessary and advices the Bidder accordingly attend for the purpose of
examining and measuring such work or of examining such foundations.
(b) Back filling shall be executed as construction proceeds along with the
removal of shoring and other materials at the back filling site. When shoring
is to be left and buried in order to prevent failure or due to some other
reason, it shall be done so according to the direction of the Engineer.
(c) Except those which are specified in the Specifications or the Drawings, all
the materials for back fillings shall be in accordance with the clauses of 1.1,
(3) "Banking" of these Specifications.
(d) If the inflow of water exists at the site of back filling, it shall be appropriately
treated.
(e) In back filling, the layer of spreading shall be around 20 cm or less per lift,
and it shall be graded as horizontally as possible, and shall be sufficiently

BUKU 2 TST.11-3
BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
compacted by hydraulic filling or by use of an appropriate compactor, such
as a rammer.
(f) Extent of consolidation shall be such that it will prevent future settlement
and such that the designated bearing capacity can be obtained. If
necessary, the extent of consolidation shall be measured by a cone
penetrometer, etc., and the record shall be submitted to the Engineer.
(g) If there is any surface or buried structure owned by the public or the third
party at the site of back-filling, care shall be taken so as to cause no
harmful effect to them, and the execution of the work shall be carried out
following direction by the Engineer and the presence of relevant
administrators.

3. SPOIL DISPOSAL.

(a) Spoils produced by excavation shall be piled, graded, sloped or disposed of


at the locations specified by the Bidder, and it shall be subject to inspection
by the Engineer.
Spoil, whose disposal areas are not specified by the Bidder, shall be
disposed of by the Bidder at his responsibility.

(b) In transporting the spoils, care shall be taken so as to neither hamper traffic
non cause trouble to the third party by scattering the spoil over the road.

4. SLOPE PROTECTION (STONE MASONRY)

(1) MATERIALS

1.1 Mortar

1.1.1 Mortar shall be type M conforming to ASTM C270 or type PM


Conforming to ASTM C476, made with Portland cement and
masonry cement (no lime or lime putty).
1.1.2 Sand shall be clean, fine, sharp, granular, free from foreign material
(mud, excess fines) or deleterious matter.
1.1.3 Water shall be clean and free from acid, alkalis, oil or organic
matter.
1.1.4 Portland cement shall conform to ASTM C150 type I or II, low alkali
cement.

1.2 Stone and Sand

1.2.1 The stone and sand for rubble masonry shall be of natural or
crushed.
1.2.2 The stoned and sand to be used shall be clean and shall be washed
if necessary in the opinion of the Bidder

1.2.3 Unless otherwise shown on the drawing, stones shall have minimum
size not less than 20 cm and max. 40 cm.
BUKU 2 TST.11-4
BAB IV. SYARAT – SYARAT TEKNIK DAN GAMBAR
BAB IV.3 : TECHNICAL SPECIFICATION
1.2.4 For face work the stones shall show a face of not less than 0.003
square meters and not more than 0.10 square meters in area and
none shall be less than 125 mm in depth, the shall be laid to give a
uniformly random appearance and shall be selected in laying so as
to present uneven distribution of large and small stones on the face.
1.2.5 For the common rubble masonry, the rubble stone shall be placed
with mortar consist of 1 part of cement : 3 part of sand, after having
joints toughly moistened the spaces between the stone and the
surface joint shall be filled with 1 cement : 3 sand

(2) MATERIALS

1.1 The stone shall be hand placed with uncoursed close joints to the line
and grades as shown on the approved drawing or as directed by the
Bidder. The rubles stone shall be placed after the mortar had been
laid down.
1.2 Where the rubble masonry is to be placed on a prepared foundation
bed, the bed shall be firm and normal to or in steps normal to the face
of the wall, and shall have been approved by the Bidder’s before any
stone is placed,
1.3 All stone shall be cleaned thoroughly and wetted immediately before
being set, and the bed which is to receive them shall be cleaned and
moistened before the mortar is spread. They shall be laid with their
longest faces horizontal in full beds of mortar, and the joints shall be
flushed with mortar.
1.4 The exposed faces of individual stones shall be parallel to the faces
of the walls in which the stones are set.
1.5 If a stone is loosened after the mortar has taken initial set, it shall be
removed, the mortar cleaned up, and the stone re-laid with fresh
mortar.
1.6 Care shall be taken to prevent the bunging of small stones or stones
of the same size.

BUKU 2 TST.11-5

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