Modular directional control valves   DNC100

DNC100 - Modular directional control valves

Before use, carefully read the GENERAL INSTRUCTIONS FOR USE OF DIRECTIONAL
CONTROL VALVES

398SDC004EN00 - 13-02-2020 1
DNC100   Technical data
120 l/min
Nominal flow 31.7 US gpm

300 bar
Nominal pressure 4350 psi
P B1 A1 B2 A2 T
50 bar
Maximum tank pressure 725 psi
Maximum tank pressure
10 bar
with electro-hydraulic 145 psi
actuators

1 0 2

1 0 2
Internal leakage
8 cm³/min
(A or B -> P and T)

1
0.49 in³/min

B
p=100 bar (1450 psi)

P
0

0
T

T
A

A
-20°C +85°C NBR seals

2
Temperature range (max peak +100°C)

102

102
-20°C + 130°C HNBR seals
from 15 mm²/s to 90
Oil viscosity mm²/s
(15 cSt to 90 cSt) T3 T2

Hydraulic fluids as
Fluid defined in ISO 6743-4 STANDARD version
standard

Section

T3 T2

2 398SDC004EN00 - 13-02-2020
Dimensions   DNC100

32 1.26 L 32 1.26 119.4 4.7

42 1.65 118 4.65

58 2.28 60 2.36
B1 B2
T3 T2 T3

57.5 2.26
15 0.59
16 0.63

M10
60 2.36
45 1.77 45 1.77
T P

268.5 10.57
60 2.36
P

M10
15 0.59

91 3.58 16 0.63

A1 A2

Dimensions per number of sections

Code N° of sections L Weight
mm in kg lb

1 1 88 3,47 9,47 20,9

2 2 130 5.12 12,94 28.5

3 3 172 6,78 16,41 36,2

4 4 214 8,43 19,88 43,8

5 5 256 10,08 23,35 51,5

6 6 298 11,74 26,82 59,1

7 7 340 13,39 30,29 66,8

8 8 382 15,04 33,76 74,4

398SDC004EN00 - 13-02-2020 3
DNC100   Characteristic curves
Pressure drops P-T
[bar]
20
TOIL = 50°C DNC100-8
18
vOIL = 21 mm2 / s
16
DNC100-7
14
DNC100-6
12 DNC100-5
10 DNC100-4
P T 8 DNC100-3
6 DNC100-2
4 DNC100-1

2
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
[l/min]

Testing parameters: Spool type 01

Pressure drops P-A

P

A

Testing parameters: Spool type 01

Pressure drops B1-T

[bar]
5
TOIL = 50°C
DNC100-8
vOIL = 21 mm2 / s
4
DNC100-7
DNC100-6
3 DNC100-5
B1 DNC100-4
DNC100-3
2 DNC100-2
T DNC100-1

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
[l/min]

Testing parameters: Spool type 01

4 398SDC004EN00 - 13-02-2020
Characteristic curves   DNC100
Metering
[l/min]
120
TOIL = 50°C

100 vOIL = 21 mm2 / s

0 bar
50 bar
80 100 bar
150 bar
60

40

20

0
0 1 2 3 4 5 6 7
[mm]

Testing parameters: Spool type 01

398SDC004EN00 - 13-02-2020 5
DNC100   General options
A Power unit

144.5 5.69 55 2.17 42 1.65 42 1.65 54 2.12

24 0.94 120.5 4.74 29.5 1.16
B1 B2

13.5 0.53
T2 T3 T2

V1 V1

151 5.94
P

Y Y

V2

A1 A2

P B1 A1 B2 A2 V1

25 bar

Y
1

10 bar

V2
2

T3 T2

6 398SDC004EN00 - 13-02-2020
Inlet type   DNC100
S Left (standard) D Right

B1 B2 B2 B1
T3 T2

T P
P

T2 T3
A1 A2 A2 A1

Port A is usually the nearest port to the actuator side.

398SDC004EN00 - 13-02-2020 7
DNC100   Thread ports
Thread port P - P1 Thread ports A - B
Torque Torque
Code Type Code Type
Nm Nm

B 1/2'' GAS ISO 1179 70 B 1/2'' GAS ISO 1179 70

F 3/4'' GAS ISO 1179 150 F 3/4'' GAS ISO 1179 150

N M22x1.5 ISO 9974 70 N M22x1.5 ISO 9974 70

J M22x1.5 ISO 6149 78 J M22x1.5 ISO 6149 78

5 M27x2 ISO 9974 160 5 M27x2 ISO 9974 160

U M27x2 ISO 6149 170 U M27x2 ISO 6149 170

R 7/8'' - 14 SAE ISO 11926 77 R 7/8'' - 14 SAE ISO 11926 77

V 1'' 1/16 - 12 SAE ISO 11926 125 V 1'' 1/16 - 12 SAE ISO 11926 125

Thread port T - T2
Torque
Code Type
Nm

B 1/2'' GAS ISO 1179 70

F 3/4'' GAS ISO 1179 150

N M22x1.5 ISO 9974 70

J M22x1.5 ISO 6149 78

5 M27x2 ISO 9974 160

U M27x2 ISO 6149 170

R 7/8'' - 14 SAE ISO 11926 77

V 1'' 1/16 - 12 SAE ISO 11926 125

8 398SDC004EN00 - 13-02-2020
Options on port P - P1   DNC100
Port P1 in inlet cover

B1 B2

T3 T2 T3

P1 P

P T P1

A1 A2

398SDC004EN00 - 13-02-2020 9
DNC100   Gauge ports
MP and MT - Pressure gauge inlets

B1 B2 T3

T3 T2

T
P

MP
P

MT

A1 A2

Thread ports MP and MT

Torque
Code Type
Nm

N None

L 1/4'' GAS ISO 1179 14

3 M14x1.5 ISO 9974 10

P 9/16'' - 18 SAE ISO 11926 21

To have the gauge port MP, port P must be in the upper part of the directional control valve.

10 398SDC004EN00 - 13-02-2020
Actuators   DNC100
L Standard kit for lever holder Z Lever holder with stroke limiter

18° 18° 18° 18°

M10x1.5 M10x1.5
M10x1.5

M10x1.5
119.4 4.7

119.4 4.7
45 1.77 69.5 2.74

A Without lever holder, standard appendix C Without lever holder, flat appendix

29 1.14

9 0.35
20 0.79

17 0.67
18 0.71
60 2.36

18 0.71

9 0.35
60 2.36
58 2.28

5.7 0.22
58 2.28

20.5 0.81
49 1.93

F Fork actuator T Cable setting

26 1.02
24.7 0.97

M16x1.5
8.6 0.34
16 0.63

8 0.31
76.5 3.01

86.6 3.41
58 2.28

16 0.63

10 0.39
72 2.83

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DNC100  Actuators
M Joystick
105 4.13 92.3 3.63 95.4 3.76

52.4 2.06 80 3.15 55.3 2.18

P T

47.8 1.88
M10
80 3.15
110.1 4.33

a b

70.2 2.76
a=Spool 1st section b=Spool 2nd section

G Joystick with spool lock Joystick functions

a A,B→T
a 3
105 4.13 BP→

P→B1
a 1
A1→T
6 0.24

P→B2 P→A2
125 4.92

A2→T b 1 2 b B2→T

P→A1
2 a
B1→T

Also available in other configurations.

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Actuators   DNC100
K Hydraulic control
Y X bar
1 0 2 20

Y X
16

12

0
0 1 2 3 4 5 6 7
mm

P Pneumatic control
X Y
bar
8
1 0 2
7
6 b
5 a
X Y
4
3
2
1
0
0 1 2 3 4 5 6 7 8
mm

a = Large chamber b = Small chamber a = Large chamber b = Small chamber

The pneumatic actuator is located on the side where the spool control is normally placed and is the main
actuator. The directional control valve will also be supplied as standard with the lever holder on the opposite
side.

398SDC004EN00 - 13-02-2020 13
DNC100   Electro-hydraulic control
H Dual effect

285.5 11.24 193 7.6

57 2.24 155 6.1 73.5 2.89 54 2.13 42 1.65 42 1.65 55 2.17

P→B P→A
V1
V1

55 2.16
P P
B A
Y

173 6.81

118 4.65
T2 T3

P B1 A1 B2 A2 V1

25 bar

Y
1

10 bar

T3 T2

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Electro-hydraulic control   DNC100
S Single effect port A X Single effect port B

285.5 11.24 285.5 11.24

58.5 2.3 153.5 6.04 73.5 2.89 58.5 2.3 153.5 6.04 73.5 2.89
P→A P→B

P P
B A B A

T3 T3

N Dual effect with emergency lever

408 16.06

57 2.24 155 6.1 196 7.72

66 2.6 130 5.12

(P→A)
P→B P→A

17
°
P
B A
17°

131.3 5.17
(P→B)

T3

For electro-hydraulic actuation, you must select a power supply in the general options.

398SDC004EN00 - 13-02-2020 15
DNC100   Electro-hydraulic control
Electro-hydraulic proportional actuator metering
[l/min]
140
TOIL = 50°C
120 vOIL = 21 mm2 / s

100

80

60

40

20

0
40 50 60 70 80 90 100
% [mA]

PWM = 100 Hz I Max=1400 mA 12V (± 100 mA) I Max=680 mA 24V (± 100 mA)

This type of coil can be used in ON-OFF and Proportional mode.

ON-OFF electrical characteristics Proportional electrical characteristics

Type of coil Type of coil
ON-OFF proportional 12V 24V
12V 24V
(± 10%)

Resistenza Resistenza 4,72 20,8 Ω (± 7%)

a 20°C 4,72 20,8 Ω (± 7%) a 20°C

Corrente Corrente 200 100 mA (± 100)

assorbita 2,54 1,15 A (± 5%) minima

Corrente 1500 750 mA (± 100)

Potenza 30 27,6 W (± 5%) massima

PWM 100 100 Hz

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Electro-hydraulic control options   DNC100
A Spool stroke limiter port A and B

307 12.09

76 2.99 155 6.1 76 2.99

P→B P→A

P
B A
115.9 4.56
173.9 6.85

58 2.28

T3

E Limiter port A side F Limiter port B side

288 11.34 304.5 11.99

58.5 2.3 153.5 6.04 76 2.99 76 2.99 155 6.1 73.5 2.89

P→B P→A P→B P→A

P P
B A B A
115.9 4.56
115.9 4.56

58 2.28
58 2.28

T3 T3

398SDC004EN00 - 13-02-2020 17
DNC100   Electro-hydraulic control options
Spool stroke limiter with emergency lever

P→B P→A

P
B A

115.9 4.56
T3

33 1.3

58 2.28
25 0.98
57 2.24 155 6.1 79.5 3.13

291.5 11.48

18 398SDC004EN00 - 13-02-2020
Spool types   DNC100
01 Spool type Positions
3 1 0 2 4
1 0 2
B A
P→B P, T ─┤ P→A
A→T A, B ─┤ B→T
P T BP ─┤ BP → BP ─┤

03 Spool type Positions

3 1 0 2 4
1 0 2
B A
P→B A, B → T P→A
A→T P ─┤ B→T
P T BP ─┤ BP → BP ─┤

70 Spool type Positions

3 1 0 2 4
1 0 2 4
B A
P→B P, T─┤ P→A A, B → T
A→T A, B ─┤ B→T P ─┤
P T
BP ─┤ BP → BP ─┤ BP →

398SDC004EN00 - 13-02-2020 19
DNC100   Spool control
0A 0H NT
1 0 2 0 2 1 0 2 4

Neutral position in 0 Detent in 2 Neutral position in 0, detent in 4

KD PT
0
0
1 2 1 2 4

For kick-off Detent in 0, 1, 2, 4 and kick-

off

20 398SDC004EN00 - 13-02-2020
Valve type port A - B   DNC100
VC Anticavitation valve

B A T P

T3

98 3.86
118 4.65
T2

VC-B1 VC-A1

VC-B1

3 0.12
9.2 0.36 130.7 5.14 9.2 0.36 20 0.79 76 2.99 42 1.65 76 2.99

149 5.87 194 7.64

This option includes special cast iron

P B1 A1 B2 A2 T

VC-B1 VC-A1
1 0 2

1 0 2
1

1
B

B
P

P
0

0
T

T
A

A
2

2
102

102

T3

398SDC004EN00 - 13-02-2020 21
DNC100   Valve type port A - B
LC Pressure limiter and anticavitation cartridge

B A T P

T3

98 3.86
118 4.65
T2

LC-B1 LC-A1

LC-B1

3 0.12
20 0.79
9.2 0.36 130.7 5.14 9.2 0.36 76 2.99 42 1.65 76 2.99

149 5.87 194 7.64

This option includes special cast iron

P B1 A1 B2 A2 T
LC-B1 LC-A1
1 0 2

1 0 2
1

1
B

B
P

P
0

0
T

T
A

A
2

2
102

102

T3 T2

22 398SDC004EN00 - 13-02-2020
Lever options   DNC100
Straight standard knob
Code Description h [mm] h [in]

Straight standard
A knob 109 4,3
Straight standard
B knob 134 5.28
Straight standard
C knob 184 7,24
Straight standard
D knob 214 8,42

h
Straight standard
E knob 254 10
Straight standard
F knob 304 11,97

Ergonomic lever
Code Description h [mm] h [in]

L Straight vertical 180 7.09

O Bent 15° vertical 180 7.09

R Bent 30° vertical 180 7.09

M Straight horizontal 180 7.09

h
Y Bent 15° horizontal 180 7.09

Q Bent 30° horizontal 180 7.09

398SDC004EN00 - 13-02-2020 23
DNC100   Lever holder position
A Straight C Rotated 180°

194 7.64 P T
76 2.99 42 1.65 76 2.99

118 4.65
121 4.76
P T
119 4.68

3 0.12
76 2.99 42 1.65 76 2.99

194 7.64

24 398SDC004EN00 - 13-02-2020
Spool control options   DNC100
C Stroke limiter M Male dual control

61 2.4 75.1 2.96

55.1 2.17 20 0.79

77.1 3.03

77.1 3.04
M8
T Cable setting

126.5 4.98
78.2 3.08
M16x1.5

25.5 1

398SDC004EN00 - 13-02-2020 25
DNC100   Spool control options
G O Spool position sensor

354.8 13.97

73.5 2.89 155 6.1 126.3 4.97

55 2.17 71.3 2.81

98.4 3.87
A B

173.9 6.85
75.5 2.97
T2

G = Proportional version O = ON-OFF version

Technical data of spool position electromagnetic sensor

PIN Connection
DT04-4P 1 +V (Voltage)
4 1 2 -V (Voltage-GND)

3 2 3 Output signal
4 No use

Technical data of electromagnetic sensor

Temperature range -40°C +100°C
Maximum operating 60 bar- 870.2 psi
pressure

VB 9 - 32 V

Output signal PNP

Maximum output 15 mA
current

26 398SDC004EN00 - 13-02-2020
Ports Y - MY   DNC100
Ports on outlet cover with power supply

V1

V1
Y MY 25 bar

MY

10 bar

V2
T2
V2

MY = Manometer intake port Y T2

Thread ports Y - MY Port Y and the possibility of selecting the manometer

Code Type
Torque intake MY will only be possible if there is a power
Nm supply on the outlet cover.
0 Not processed

L 1/4'' GAS ISO 1179 14

3 M14x1.5 ISO 9974 10

P 9/16'' - 18 SAE ISO 11926 21

398SDC004EN00 - 13-02-2020 27
DNC100   C.O. - Carry Over
Carry-over port T1

8
B1 B2
3/8" GAS
T3
T2
A C.O. B

C.O.
T2

A1 A2

All the DNC100 directional control valves are set up

for C.O. (carry-over) except for the version with a
power supply.

P B1 A1 B2 A2 C.O.
1 0 2

1 0 2
1

1
B

B
P

P
0

0
T

A
A

2
2
102

102

T3 T2

28 398SDC004EN00 - 13-02-2020
Special options   DNC100

LSC100 - Directional control valve with compensator on cover and L.S. signal.This option includes the use
of the distributor with a compensator and fixed pump (open centre) or with a blocked compensator and LS
pump (closed centre).

Port T1 on outlet cover

T2 B1 B2

T3 T2

T1

T
T1
P T

A1 A2

398SDC004EN00 - 13-02-2020 29
DNC100   Special options

P B1 A1 B2 A2 T

1 0 2
1 0 2

1
B

B
T1
P

P
0

0
T
T

A
A
2

2
102

102
T3 T2

To order and receive more information on the special options, please contact the Bondioli e Pavesi technical
department.

30 398SDC004EN00 - 13-02-2020
Special options   DNC100

398SDC004EN00 - 13-02-2020 31
DNC100   Instructions for ordering

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DNC100

1 Number of sections
1 1 Section 3 3 Sections 5 5 Sections 7 7 Sections
2 2 Sections 4 4 Sections 6 6 Sections 8 8 Sections

2 General options
N None Z Zinc plating B Black
supply
painted and power

V Black paint A Power unit E Zinc plating and power supply

3 Inlet type
S Left (standard) D Right

4 Thread port P
B 1/2'' GAS ISO 1179 J M22x1.5 ISO 6149 N M22x1.5 ISO 9974 R 7/8'' - 14 SAE ISO 11926
F 3/4'' GAS ISO 1179 U M27x2 ISO 6149 5 M27x2 ISO 9974 V 1'' 1/16 - 12 SAE ISO 11926

5 Thread port P1
B 1/2'' GAS ISO 1179 J M22x1.5 ISO 6149 5 M27x2 ISO 9974
B 1/2'' GAS ISO 1179 U M27x2 ISO 6149 R 7/8'' - 14 SAE ISO 11926
F 3/4'' GAS ISO 1179 N M22x1.5 ISO 9974 V 1'' 1/16 - 12 SAE ISO 11926

6 Options on port P - P1
A P open - P1 not processed
(standard) B P open - P1 plugged C P open - P1 open D P plugged - P1 open

7 Thread port MP
0 Not processed 3 M14x1.5 ISO 9974 P 9/16'' - 18 SAE ISO 11926
L 1/4'' GAS ISO 1179 P 9/16'' - 18 SAE ISO 11926

8 Thread port MT
0 Not processed 3 M14x1.5 ISO 9974 P 9/16'' - 18 SAE ISO 11926
L 1/4'' GAS ISO 1179 P 9/16'' - 18 SAE ISO 11926

9 Options on ports MP - MT
N None B MP open, MT plugged D MP open, MT not processed
A MP plugged, MT open C MP and MT plugged

10 11 Maximum pressure relief valve type

00 VMP replacement plug 15 150 bar 21 210 bar 27 270 bar
10 100 bar 16 160 bar 22 220 bar 28 280 bar
11 110 bar 17 170 bar 23 230 bar 29 290 bar
12 120 bar 18 180 bar 24 240 bar 30 300 bar
13 130 bar 19 190 bar 25 250 bar
14 140 bar 20 200 bar 26 260 bar

12 Sealing type maximum pressure relief valve

G Grub screw C Cap P Sealed N None

32 398SDC004EN00 - 13-02-2020
Instructions for ordering   DNC100

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

13 Thread ports A - B
B 1/2'' GAS ISO 1179 N M22x1.5 ISO 9974 5 M27x2 ISO 9974 R 7/8'' - 14 SAE ISO 11926
F 3/4'' GAS ISO 1179 J M22x1.5 ISO 6149 U M27x2 ISO 6149 V 1'' 1/16 - 12 SAE ISO 11926

14 Actuators
N None F Fork P Pneumatic control X Single effect port B
L Standard kit for lever holder T Cable setting ... N Dual effect with emergency
lever
Z Lever holder with stroke limiter M Joystick ... Electro-hydraulic controls Q Single effect port A with
emergency lever
A Without lever holder, standard
appendix G Joystick with spool lock H Dual effect R Single effect port B with
emergency lever
C Without lever holder, flat
appendix K Hydraulic control S Single effect port A

15 Electro-hydraulic control options

N None A Spool
B
stroke limiter port A and E Spool stroke limiter port A F Spool stroke limiter port B

16 17 Spool types
01 Spool type 03 Spool type 70 Spool type

18 Spool options
A Standard spool B Nickel-plated spool

19 20 Spool control
NN None 0H Detent in 2 KD For kick-off ...
0A Neutral position in 0 NT Neutral
4
position in 0, detent in PT Detent in 0, 1, 2, 4 and kick-off ... For selection, see the relevant
chapter

21 22 Valve type port A

NN None TP Processed and plugged VC Anticavitation valve LC Pressure limiter and
anticavitation cartridge

23 24 Setting LC valve on port A

00 None 15 LC 150 bar 21 LC 210 bar 27 LC 270 bar
10 LC 100 bar 16 LC 160 bar 22 LC 220 bar 28 LC 280 bar
11 LC 110 bar 17 LC 170 bar 23 LC 230 bar 29 LC 290 bar
12 LC 120 bar 18 LC 180 bar 24 LC 240 bar 30 LC 300 bar
13 LC 130 bar 19 LC 190 bar 25 LC 250 bar
14 LC 140 bar 20 LC 200 bar 26 LC 260 bar

25 26 Valve type port B

NN None TP Processed and plugged VC Anticavitation valve LC Pressure limiter and
anticavitation cartridge

27 28 Setting LC valve on port B

00 None 15 LC 150 bar 21 LC 210 bar 27 LC 270 bar
10 LC 100 bar 16 LC 160 bar 22 LC 220 bar 28 LC 280 bar
11 LC 110 bar 17 LC 170 bar 23 LC 230 bar 29 LC 290 bar
12 LC 120 bar 18 LC 180 bar 24 LC 240 bar 30 LC 300 bar
13 LC 130 bar 19 LC 190 bar 25 LC 250 bar
14 LC 140 bar 20 LC 200 bar 26 LC 260 bar

398SDC004EN00 - 13-02-2020 33
DNC100   Instructions for ordering

36 37 38 39 40

29 Lever options
N None C h 184 mm / 7.24 in L Straight vertical Y Bent 15° horizontal
S Without lever D h 214 mm / 8.42 in O Bent 15° vertical Q Bent 30° horizontal
A h 109 mm / 4.3 in E h 254 mm / 10 in R Bent 30° vertical
B h 134 mm / 5.28 in F h 304 mm / 11.97 in M Straight horizontal

30 Lever holder position

A Straight C Rotated 180° N None

31 Spool control options

N None M Male dual control G Spool position electromagnetic
sensor Proportional
C Stroke limiter T Cable setting O Spool position electromagnetic
sensor ON-OFF

32 Voltage and connector

N None G 12V DEUTSCH DT04-2P H 24V DEUTSCH DT04-2P

33 Thread port Y
N None 3 M14x1.5 ISO 9974 P 9/16'' - 18 SAE ISO 11926
L 1/4'' GAS ISO 1179 P 9/16'' - 18 SAE ISO 11926

34 Options on port Y
N None A Open B Plugged

35 Thread port MY
N None 3 M14x1.5 ISO 9974 P 9/16'' - 18 SAE ISO 11926
L 1/4'' GAS ISO 1179 P 9/16'' - 18 SAE ISO 11926

36 Options on port MY
N None A Open B Plugged

37 Thread port T
B 1/2'' GAS ISO 1179 N M22x1.5 ISO 9974 5 M27x2 ISO 9974 R 7/8'' - 14 SAE ISO 11926
F 3/4'' GAS ISO 1179 J M22x1.5 ISO 6149 U M27x2 ISO 6149 V 1'' 1/16 - 12 SAE ISO 11926

38 Thread port T2
B 1/2'' GAS ISO 1179 N M22x1.5 ISO 9974 5 M27x2 ISO 9974 R 7/8'' - 14 SAE ISO 11926
F 3/4'' GAS ISO 1179 J M22x1.5 ISO 6149 U M27x2 ISO 6149 V 1'' 1/16 - 12 SAE ISO 11926

39 Options on port T - T2
A T(standard)
open - T2 plugged B T open - T2 open C T plugged - T2 open D T(with
not processed - T2 open
power supply)

40 Discharge options
A Carry-over option (standard) B With carry-over port T C Carry Over not available
(options with power supply)

34 398SDC004EN00 - 13-02-2020