773D Off-Highway Truck 7CS00001-UP (MACHINE) POWERED BY 3412E Engin...

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Product: TRUCK
Model: 773D TRUCK 7CS
Configuration: 773D Off-Highway Truck 7CS00001-UP (MACHINE)
POWERED BY 3412E Engine

Testing and Adjusting

773D Off-Highway Truck and 775D Quarry Truck Power Train
Media Number -SENR1573-00 Publication Date -01/11/1998 Date Updated -09/10/2001

i02696061

Specifications (Power Train)

SMCS - 3000; 3100

S/N - 7CS1-UP

Table 1

Shift Points At Nominal Engine Speed

Upshift Engine Speed Transmission Output Speed
1C to 1L 1540 ± 40 323
1L to 2 2170 ± 30 455
2 to 3 2150 ± 30 630
3 to 4 2150 ± 30 853
4 to 5 2150 ± 30 1145
5 to 6 2150 ± 30 1549
6 to 7 2150 ± 30 2089
Downshift Engine Speed Transmission Output Speed
7 to 6 1500 ± 30 1972
6 to 5 1500 ± 30 1458
5 to 4 1500 ± 30 1081
4 to 3 1500 ± 30 799
3 to 2 1500 ± 30 595
2 to 1L 1415 ± 30 415
1L to 1C 1400 ± 30 293

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Table 2

Maximum Travel Speeds At 2150 RPM

(24.00-R35 Tires)
Gear Speed
R 11.7 km/h (7.3 mph)
1
10.1 km/h (6.3 mph)
2
14.2 km/h (8.8 mph)
3
19.2 km/h (11.9 mph)
4
25.7 km/h (16.0 mph)
5
34.9 km/h (21.7 mph)
6
47.0 km/h (29.2 mph)
7
63.6 km/h (39.5 mph)

Specifications for the Torque Converter

Outlet Relief Valve

Pressure setting for the outlet relief valve ... 414 ± 34 kPa (60 ± 5 psi)

Torque converter outlet pressure at stall speed ... 414 ± 34 kPa (60 ± 5 psi)

Torque converter stall speed at operating temperature ... 1832 rpm

Table 3

Spacer Chart For The Outlet Relief Valve

Pt. No. for the Thickness of the Change in Pressure as a Result of One
Spacers Spacers Spacer
5M-9624 Spacer
0.25 mm (0.01 inch) 5 kPa (0.73 psi)
5M-9623 Spacer
0.90 mm (0.035 inch) 18 kPa (2.61 psi)
5M-9622 Spacer

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1.60 mm (0.063 inch) 31 kPa (4.50 psi)

Power Train Oil Filter

Pressure setting for the bypass valve ... 276 ± 28 kPa (40.0 ± 4.0 psi)

Lockup Clutch and Solenoid Valve

Pressure Reduction Valve

Pilot pressure at low idle ... 1725 ± 70 kPa (250 ± 10 psi)

Table 4

Chart Of Shims For The Pressure Reduction Valve

Pt. No. for the Thickness of the Change in Primary Pressure as a Result of
Shims Shims One Shim
5J-2721 Shim
0.13 mm (0.005 inch) 10 kPa (1.5 psi)

6J-3993 Shim
0.25 mm (0.01 inch) 19 kPa (2.8 psi)
5J-1036 Shim
0.80 mm (0.031 inch) 60 kPa (8.7 psi)

Modulation Reduction Valve

Pressure at low idle ... 1720 ± 70 kPa (249 ± 10 psi)

Lockup clutch primary pressure at low idle ... 960 ± 35 kPa (139 ± 5 psi)

Table 5

Chart Of Shims For The Modulation Reduction Valve (1)

Pt. No. for the Thickness of the Change in Primary Pressure as a Result of
Shims Shims One Shim
8J-4452 Shim
0.12 mm (0.005 inch) 10 kPa (1.4 psi)

2S-0675 Spacer
0.40 mm (0.016 inch) 32 kPa (4.6 psi)

9J-1330 Shim
0.79 mm (0.031 inch) 62 kPa (9.0 psi)

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(1) Before an adjustment is performed, be certain that the valve springs are not weak or broken.

Table 6

Speed Engaged Clutches Torque Converter Direct Drive (Engaged Lockup

Drive Clutch)
Neutral 4 X -
Reverse 1 and 7 X -
First Gear 1 and 6 X X
Second Gear 3 and 6 - X

Third Gear 2 and 6 - X

Fourth Gear 3 and 5 - X

Fifth Gear 2 and 5 - X

Sixth Gear 3 and 4 - X
Seventh Gear 2 and 4 - X

Transmission
Pressure Control Valve

Table 7

Station (1) A B C E F G H
Engaged
2 1 7 5 4 6 3
Clutch
Type of Test
Pressure

Clutch 2265 ± 2940 ± 2940 ± 2250 ± 2240 ± 2940 ± 2480 ±

Pressure At 115 kPa 165 kPa 165 kPa 125 kPa 125 kPa 165 kPa 140 kPa
High Idle (329 ± 17 (426 ± 24 (426 ± 24 (326 ± 18 (325 ± 18 (426 ± 24 (360 ± 20
psi) psi) psi) psi) psi) psi) psi)
Primary
Clutch 440 ± 20 315 ± 20 315 ± 20 310 ± 20 300 ± 20 315 ± 20 330 ± 20
Pressure At kPa (64 ± kPa (46 ± kPa (46 ± kPa (45 ± kPa (44 ± kPa (46 ± kPa (48 ±
Low Idle 3 psi) 3 psi) 3 psi) 3 psi) 3 psi) 3 psi) 3 psi)

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(1) Station "D" is not used.

Table 8

Shims For The Pressure Control Valve

Pressure Change Per Shim
Station (1)
A B C E F G H

Engaged
2 1 7 5 4 6 3
Clutch
Pressure Pressure Pressure Pressure Pressure Pressure Pressure
Thickness
Change Change Change Change Change Change Change
of Shim

5J-2721 Shim

0.13 mm 14 kPa 20 kPa 20 kPa 15 kPa 15 kPa 20 kPa 17 kPa

(0.005 (2.0 psi) (2.9 psi) (2.9 psi) (2.2 psi) (2.2 psi) (2.9 psi) (2.5 psi)
inch)
6J-3993 Shim

0.25 mm 28 kPa 41 kPa 41 kPa 30 kPa 30 kPa 41 kPa 33 kPa

(0.010 (4.1 psi) (5.9 psi) (5.9 psi) (4.4 psi) (4.4 psi) (5.9 psi) (4.8 psi)
inch)
4M-1751 Spacer

0.41 mm 45 kPa 65 kPa 65 kPa 48 kPa 48 kPa 65 kPa 53 kPa

(0.016 (6.5 psi) (9.4 psi) (9.4 psi) (7.0 psi) (7.0 psi) (9.4 psi) (7.7 psi)
inch)
5J-1036 Shim

0.80 mm 87 kPa 125 kPa 125 kPa 92 kPa 92 kPa 125 kPa 103 kPa
(0.031 (12.6 psi) (18.2 psi) (18.2 psi) (13.3 psi) (13.3 psi) (18.2 psi) (14.9 psi)
inch)
(1) Station "D" is not used.

Table 9

Specifications And Identification Of The Components Of The Pressure Control Valve

Location of the
Load Piston A B C E F G H
Body (1)

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Thickness of 4.58 mm 4.58 mm 6.60 mm 2.54 mm 4.58 inch 6.60 mm 4.58 mm

the Load Piston (0.180 (0.180 (0.260 (0.100 (0.180 (0.260 (0.180
Orifice inch) inch) inch) inch) inch) inch) inch)
Color of the
Light Light Light Light Light Light
Outer Spring of Yellow
blue green green blue blue green
the Load Piston color
color color color color color color

Color of the
Light Light Light Light Light Light Light
Inner Spring of
green blue blue color blue blue blue blue color
the Load Piston
color color color color color

Size of the
1.57 mm 1.57 mm 1.40 mm 1.57 mm 1.57 mm 1.57 mm 1.57 mm
Decay Orifice
(0.062 (0.062 (0.055 (0.062 (0.062 (0.062 (0.062
inch) inch) inch) inch) inch) inch) inch)
Color of the
Green Green Yellow Green Green Green Green
Decay Orifice
color color color color color color color

(1) The location of the load piston body is identical to the location of the station for the valve. Station "D" is not used.

Selector and Pressure Control Valve

Relief Valve

Relief valve setting ... 2790 ± 35 kPa (405 ± 5 psi)

Maximum pressure at high idle ... 3220 ± 110 kPa (467 ± 16 psi)

Table 10

Chart Of Spacers For The Relief Valve

Pt. No. for the Thickness of the Change in Pressure as a Result of One
Spacers Spacers Spacer
145-0105 Spacer
0.25 mm (0.010 inch) 41 kPa (6.0 psi)
145-0106 Spacer
0.90 mm (0.035 inch) 145 kPa (21.0 psi)
145-0107 Spacer
1.60 mm (0.063 inch) 261 kPa (37.9 psi)

Priority Reduction Valve

Setting of the pilot pressure for the priority reduction valve ... 1755 ± 35 kPa (255 ± 5 psi)

Table 11

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Chart Of Spacers For The Priority Reduction Valve

Pt. No. for the Thickness of the Change in Pressure as a Result of the
Spacers Spacers Spacers
5M-3492 Spacer
0.25 mm (0.010 inch) 17 kPa (2.5 psi)
7M-1397 Spacer
0.91 mm (0.036 inch) 60 kPa (8.7 psi)

Torque Converter Inlet Relief Valve

Relief valve setting ... 955 ± 95 kPa (139 ± 14 psi)

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