777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine(SEBP3016 -...

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Product: TRUCK
Model: 777D TRUCK AGC
Configuration: 777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine

Testing and Adjusting

776D, 777D and 777D HAA Off-Highway Truck Power Train
Media Number -RENR3320-07 Publication Date -01/08/2007 Date Updated -09/08/2007

i01908019

Specifications (Power Train)

SMCS - 3000; 3100

Table 1

Shift Points At Nominal Engine Speed

Upshift Engine Speed Transmission Output Speed

1 to 2 1840 ± 30 401

2 to 3 1840 ± 30 545

3 to 4 1840 ± 30 739

4 to 5 1840 ± 30 996

5 to 6 1840 ± 30 1352

6 to 7 1840 ± 30 1815

Downshift Engine Speed Transmission Output Speed

7 to 6 1285 ± 20 1723

6 to 5 1285 ± 20 1272

5 to 4 1285 ± 20 945

4 to 3 1285 ± 20 698

3 to 2 1285 ± 20 516

2 to 1 1285 ± 20 379

Table 2

Maximum Travel Speeds at 1900 rpm

(37.00-R57 tires)

Gear Speed

R 11.7 km/h (7.3 mph)

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1
10.3 km/h (6.4 mph)

2
14.1 km/h (8.8 mph)

3
19.1 km/h (11.9 mph)

4
25.8 km/h (16.0 mph)

5
35.0 km/h (21.7 mph)

6
46.9 km/h (29.1 mph)

7
63.7 km/h (39.6 mph)

Specifications for the Torque Converter

Outlet Relief Valve

Pressure setting for the outlet relief valve ... 552 ± 34 kPa (80 ± 5 psi)

Torque converter outlet pressure at stall speed ... 550 ± 35 kPa (80 ± 5 psi)

Torque converter stall speed at operating temperature ... 1715 ± 65 rpm

Table 3

Spacer Chart for the Outlet Relief Valve

Pt. No. for the Spacers Thickness of the Spacers Pressure Change from one Spacer

5M-9624 Spacer
0.25 mm (0.010 inch) 5 kPa (0.7 psi)

5M-9623 Spacer
0.90 mm (0.035 inch) 18 kPa (2.6 psi)

Inlet Relief Valve

Pressure setting for the inlet relief valve ... 930 ± 35 kPa (135 ± 5 psi)

Table 4

Spacer Chart for the Inlet Relief Valve

Pt. No. for the Spacers Thickness of the Spacers Pressure Change from one Spacer

5M-9624 Spacer
0.25 mm (0.010 inch) 14 kPa (2.0 psi)

5M-9623 Spacer
0.90 mm (0.035 inch) 49 kPa (7.1 psi)

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Torque Converter Oil Filter

Pressure setting for the bypass valve ... 140 kPa (20 psi)

Lockup Clutch and Solenoid Valve

Pressure Reducing Valve

Pilot pressure at low idle ... 1725 ± 70 kPa (250 ± 10 psi)

Table 5

Chart of Shims for the Pressure Reduction Valve

Pt. No. for the Shims Thickness of the Shims Change in Primary Pressure from one Shim

5J-2721 Shim
0.13 mm (0.005 inch) 10 kPa (1.5 psi)

6J-3993 Shim
0.25 mm (0.010 inch) 19 kPa (2.8 psi)

5J-1036 Shim
0.80 mm (0.031 inch) 60 kPa (8.7 psi)

Modulation Reducing Valve

Pressure at low idle ... 2135 ± 70 kPa (310 ± 10 psi)

Minimum pressure at 1300 rpm ... 2135 kPa (310 psi)

Lockup clutch primary pressure at low idle ... 1030 ± 35 kPa (150 ± 5 psi)

Table 6

Chart of Shims for the Modulation Reduction Valve (1)

Pt. No. for the Shims Thickness of the Shims Change in Primary Pressure from one Shim

8J-4452 Shim
0.12 mm (0.005 inch) 12 kPa (1.8 psi)

2S-0675 Spacer
0.40 mm (0.016 inch) 39 kPa (5.7 psi)

9J-1330 Shim
0.79 mm (0.031 inch) 76 kPa (11.0 psi)
(1) Before an adjustment is performed, be certain that the valve springs are not weak or broken.

Table 7

Speed Engaged Clutches Torque Converter Drive Direct Drive

NEUTRAL-1 1 X -

NEUTRAL-2 1 X -

REVERSE 1 and 7 X -

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FIRST Speed 2 and 6 X X

SECOND Speed 1 and 6 - X

THIRD Speed 6 and 3 - X

FOURTH Speed 1 and 5 - X

FIFTH Speed 5 and 3 - X

SIXTH Speed 4 and 1 - X

SEVENTH Speed 4 and 3 - X

Transmission

Pressure Control Valve

Table 8

Station (1) A B C E F G H

Engaged Clutch 4 2 1 5 6 7 3

Type of Test Pressure

Clutch Pressure At High

3000 ± 225
Idle In Torque Converter - 2365 kPa - 2585 kPa 2790 kPa -
kPa (435 ± 33
Drive (345 psi) (2) (375 psi) (2) (405 psi) (2)
psi)

Clutch Pressure At Low

2930 ± 225
Idle In Torque Converter - 2365 kPa - 2585 kPa 2760 kPa -
kPa (425 ± 33
Drive (345 psi) (2) (375 psi) (2) (400 psi) (2)
psi)

Primary Clutch Pressure At 3000 ± 225

1410 kPa 2365 kPa 2480 kPa 2585 kPa 2790 kPa 1860 kPa
High Idle in Direct Drive kPa (435 ± 33
(205 psi) (2) (345 psi) (2) (360 psi) (2) (375 psi) (2) (405 psi) (2) (270 psi) (2)
psi)

Primary Clutch Pressure At

515 ± 40 kPa 275 ± 40 kPa 345 ± 40 kPa 345 ± 40 kPa 415 ± 40 kPa 415 ± 40 kPa 550 ± 40 kPa
Low Idle
(75 ± 6 psi) (40 ± 6 psi) (50 ± 6 psi) (50 ± 6 psi) (60 ± 6 psi) (60 ± 6 psi) (80 ± 6 psi)
(1) Station "D" is not used.
(2) Tolerance is + 240 kPa (35 psi) or - 105 kPa (15 psi).

Table 9

(7) Shims for the Pressure Control Valve

Valve Location (1) A B C E F G H

Clutch that is 4 2 1 5 6 7 3
engaged

The thickness of the Pressure Pressure Pressure Pressure Pressure Pressure Pressure
shim Change Change Change Change Change Change Change

5J-2721 Shim

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0.13 mm (0.005 13 kPa (1.9 16 kPa (2.4 20 kPa (2.9 17 kPa (2.4 17 kPa (2.4 18 kPa (2.7 18 kPa (2.6
inch) psi) psi) psi) psi) psi) psi) psi)

6J-3993 Shim

0.25 mm (0.010 26 kPa (3.8 33 kPa (4.8 41 kPa (5.9 33 kPa (4.8 33 kPa (4.8 37 kPa (5.4 35 kPa (5.1
inch) psi) psi) psi) psi) psi) psi) psi)

4M-1751 Spacer

0.40 mm (0.016 42 kPa (6.1 53 kPa (7.7 65 kPa (9.4 53 kPa (7.7 53 kPa (7.7 59 kPa (8.6 56 kPa (8.2
inch) psi) psi) psi) psi) psi) psi) psi)

5J-1036 Shim

0.80 mm (0.032 84 kPa (12.2 103 kPa (15.0 126 kPa (18.2 103 kPa (15.0 103 kPa (15.0 114 kPa (16.6 109 kPa (15.8
inch) psi) psi) psi) psi) psi) psi) psi)
(1) Valve location (D) is not used.

Table 10

Specifications and Identification of the Components of the Pressure Control Valve

Location of the Load

A B C E F G H
Piston Body (1)

Thickness of the Load 2.54 mm

2.54 mm 2.54 mm 4.58 mm 4.58 mm 4.58 mm 4.58 mm
Piston Orifice (0.100 inch)
(0.100 inch) (0.100 inch) (0.180 inch) (0.180 inch) (0.180 inch) (0.180 inch)

Color of the Outer Spring Light Green

Light Blue Yellow Yellow Yellow Light Green Light Green
of the Load Piston

Color of the Inner Spring

Yellow Light Blue Light Blue Light Blue Light Blue Yellow Orange
of the Load Piston

Size of the Decay Orifice

1.57 mm 1.19 mm - 1.57 mm 1.57 mm - 1.40 mm
(0.062 inch) (0.047 inch) (0.062 inch) (0.062 inch) (0.055 inch)

Color of the Decay

Green Blue - Green Green - Yellow
Orifice

Overall Length of the

58.5 mm (2.30 51.5 mm (2.03 51.5 mm 51.5 mm (2.03 51.5 mm (2.03 51.5 mm (2.03 58.5 mm (2.30
Load Piston
inch) inch) (2.03 inch) inch) inch) inch) inch)
(1) The location of the load piston body is identical to the location of the station for the valve. Station "D" is not used.

Selector and Pressure Control Valve

Relief Valve For The Pump

Maximum pressure at 1300 rpm in torque converter drive ... 3250 kPa (471 psi)

Minimum pressure at low idle in torque converter drive ... 2690 kPa (390 psi)

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Table 11

Chart of Spacers for the Relief Valve

Pt. No. for the Spacers Thickness of the Spacers Pressure Change from one Spacer

145-0105 Spacer
0.25 mm (0.010 inch) 31 kPa (4.5 psi)

145-0106 Spacer
0.90 mm (0.035 inch) 114 kPa (16.5 psi)

145-0107 Spacer
1.60 mm (0.063 inch) 195 kPa (28.3 psi)

Priority Reducing Valve

Setting of the pilot pressure for the priority reduction valve ... 1755 ± 35 kPa (255 ± 5 psi)

Table 12

Chart of Spacers for the Priority Reduction Valve

Pt. No. for the Spacers Thickness of the Spacers Pressure Change from one Spacer

5M-3492 Spacer
0.25 mm (0.010 inch) 17 kPa (2.5 psi)

7M-1397 Spacer
0.91 mm (0.036 inch) 60 kPa (8.7 psi)

Transmission Oil Pressure

Charging section at high idle ... 3100 kPa (450 psi)

Scavenge section at high idle ... 70 kPa (10 psi)

Transmission Oil Filter

Pressure setting for the bypass valve ... 262 ± 21 kPa (38.0 ± 3.0 psi)

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