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TABLE OF CONTENTS
I DESIGN BASIS 3
II DESIGN OF THICKENER
1 Load Calculation 9
2 Uplift Check 18
3 Design of wall 23
4 Design of wier 50
9 Design of column 72
10 Design of beam 76
11 Design of staircase 78
12 Design of footing 83
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
1) Dead Loads
h) Dead load due to 600 deep & 150 thk wall on weir slab = 2.25 kN (0.6x0.15x25)
2) Live Loads
Data
Unit Weight of Soil = 17.0 kN/m3
Unit Weight of Water = 10.0 kN/m3
Unit Weight of Sewage = 10.1 kN/m3
Earth Pressure at passive condition (Kp) = 3.00 Ko=(1+sin30ᵒ)/(1-sin30ᵒ)
Angle of Repose = 30°
ii) Sewage pressure on Thickener base slab ( As UDL Load) = 40.40 kN/m2
( 4 x 10.1 )
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
4) Seismic load
h/d = 0.163
= 9.480 sec
Circumferential angle φ = 0
Coefficient of impulsive hydrodynamic pressure on wall
Qiw = 0.87
(0.866*(1-((0/4)^2))*TANH(0.866*24.5/4)
case I y=0
Qcw = 0.475
(0.5625*COSH(3.674*0/24.5))/COSH(3.674*4/24.5)
(0.475*0.05*1029.56*9.81*4*24.5)*(1-((1/3)*COS(PI()/180*0)*COS(PI()/180*0)))*COS(PI()/180*0)/(1000)
case ii y=h
= 0.563
(0.5625*COSH(3.674*4/24.5))/COSH(3.674*4/24.5)
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
(0.563*0.009*1029.56*9.81*4*24.5)*(1-((1/3)*COS(PI()/180*0)*COS(PI()/180*0)))*COS(PI()/180*0)/1000
= 0.32
(1.125*((12.25/24.5)-(4/3)*(12.25/24.5)^3)*sech(3.674*4/24.5)
(0.32*0.009*1029.56*9.81*24.5)
Av = 0.06
((2/3)*(0.1*1.5*2.5/(2*2)
Pv = 2.4 kN/m2
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
(0.06*(1029.56*9.81*4*(1-0/4)/1000)
(SQRT((1.8+4.29)^2+(3.34^2)+(2.4^2))
11.CONCLUSION
Wall height = 4 m
Wall height = 4 m
For Earthquake condition, we can increase the net SBC by 1.25. Hence
Increased SBC = 117 kN/m2 (80 x 1.25) +17
Hence Safe
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
FGL = 477 m
Size of Thickener
((pi()/4)x(26.7^2-24.5^2)
(pi()x((24.5+2.5)/2)xsqrt((12.25-1.25)^2+1.33^2))
((pi()/4)x3.4^2)
Uplift Force
(10x0.55x88.47)
(10x1.52x469.95)
(10x2.495x9.08)
Downward force
(25x((0.2x2.675)+(0.5x0.15x2.675)xpi()x24.85)
(25x0.2x1.325xpi()x24.7)
(25x0.45x0.61xpi()x2.95)
(17x0.5x(pi()/4)x(26.7^2-25.2^2)
(25x0.45x88.47)
(25x0.45x469.95)
Weight of slab under RCC pier = 79.45 kN
(25x0.45x9.08)
(995.29+5286.94+79.45)
(25x((0.15x0.6)+(0.175x0.5)xpi()x(24)
(25x(pi()/4)x0.6^2x6.245)
(25x0.125x1.2xpi()x25.7)
(1435.73+514.08+63.6+519.72+6361.68+334.58+44.14+302.77)
Factor of Safety
(9576.3 / 7856.38)
FGL = 477 m
((1.9+0.3)x(1.9+0.3))
Uplift Force
(10x2.55x4.84)
Downward force
(25x0.2x3.245x4x(1.5+0.2)
(25x0.2x4.84)
(17x2.75x((1.9+0.3)x(1.9+0.3)-(1.9x1.9))
(25x0.125x1.5x1.5)
(110.33+24.2+57.5+7.03)
Factor of Safety
(199.06 / 123.42)
2.DESIGN OF WALL
Structural Properties
Unit weight of soil = 17 kN/m3
Unit weight of liquid = 10 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M30 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Angle of internal friction of soil = 30 °
(1 + sinφ/
Passive earth pressure coefficient 1 - sinφ)
= 0.33
Height of Soil above raft = 3.6 m EL 0.0 - EL -3.6
Height of water level = 3.2 m EL -0.4 - EL 3.6
Height of tank (b) = 3.9 m
Width of tank (2a) = 4m
a = 2 (4/2)
Refer figure 1 and 4 in Mody's chart a/b = 0.52 (2/3.9)
Ast Required =
Ast Required =
(0.159<0.2)
Check for shear
(251.19/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0016210 mm
(((250-45.725)/(204-45.725))*0.00125595)
Strain due to stiffening effect of concrete ε
2
(0.134<0.2)
Horizontal Reinforcement (water Face)(For 250 thk):
Horizontal Moment (Mx)
a=2 Moment coefficient(Liquid Pressure) = 0.0455 Coefficients are
taken from (mody's
b=3.9 Shear coefficient (Liquid Pressure) = 0.353 chart figure 4 )
a/b = 0.52 Moment @ bottom of 250 thk wall = 14.91 kN-m
(0.0455*32*3.2*3.2)
Shear @ bottom of 250 thk wall = 36.15 kN
(0.353*32*3.2)
Load factor = 1.5
Factored Moment = 22.365 kN-m
Factored Shear = 54.225 kN
Tension Reinforcement
Rebar diameter = 12 mm
Spacing = 250 mm
Cover = 40.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV
Ast Required =
(0.032<0.2)
Check for shear
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
DESIGN OF SUMP
Design of sump wall
Structural Properties
Unit weight of soil = 18 kN/m3
Unit weight of liquid = 10.1 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M35 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Angle of internal friction of soil = 30 °
(1 + sinφ/
Passive earth pressure coefficient 1 - sinφ)
= 0.33
height of soil above raft = 1.7 m
height of water level = 2.5 m
Height of tank (b) = 2.5 m
width of tank = 1.5 m
a = 0.75
Refer figure 1 and 4 in Mody's chart a/b = 0.3
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Ast Required =
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
b = 2.5
a/b = 0.3
ρ (due to soil & water) = 10.09 kN/m2
(refer load calc.)
ρ (due to surcharge) = 3.3 kN/m2
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Net Moment:
Moment (M1+M2) = 0.86 kN-m (0.59+0.27)
Shear (R1+R2) = 6.46 kN (4.54+1.92)
Load factor = 1.5
Factored Moment = 1.29 kN-m
Factored Shear = 9.69 kN
The above Moment & shear is used for the Design of wall
Ast Required =
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
(-0.181<0.2)
Check for shear
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Net Moment:
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Ast Required =
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
(-0.172<0.2)
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
Ast Required =
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
(-0.098<0.2)
Check for shear
Unfactored Shear = 5.80 kN
Factored Shear = 8.7 kN
Nominal shear stress = 0.06 N/mm2
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.
Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu
((8.7*10^3)/(1000*145)
Percentage of Reinforcement = 0.27 %
(100*200/1000*145)
β = 15
Structural Properties
Ast Required =
b = 3.9
a/b = 1.5
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
Ast Required =
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
Ast Required =
Provide 16 mm dia @ 200 + 12 mm dia @ 200 mm c/c as vertical reinforcement upto 1000mm height
(0.17<0.2)
Ast Required =
(0.115<0.2)
Check for shear
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.
Ast Required =
(0.166<0.2)
Ast Required =
(0.109<0.2)
Check for shear
Unfactored Shear = 53.00 kN
Factored Shear = 79.5 kN
Nominal shear stress = 0.41 N/mm2
((79.5*10^3)/(1000*194)
Percentage of Reinforcement = 0.47 %
(100*250/1000*194)
β = 7
Structural Data:
Ast Required =
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Structural design calculation of CCS at Ujjain SVK JTP
Mu/bd2 = 0.126
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.029 %
Ast = Pt/100*b*d
= 0.029/100*1000*175
= 50.75 mm2
Assumed diameter of the slab reinft = 10 mm
Minimum % of reinforcement = 0.35 %
Minimum area of reinforcement = 350 mm2
Spacing of 10mm dia bars = Af/Ast.*1000
= 224.40 mm
= 200 mm
Minimum area of reinforcement = 0.35 %
Rounding off to = 375
= 200 mm
Required 10mm dia @200mm c/c
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
m*pt = 0.046
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.26
x = 32.56 mm
z (lever arm) = d-x/3 = 114.15 mm
Calculating average surface strain at tension face
fs= Ms/Ast*z stress due to bending moment = 57.45 N/mm2
stress due to tension force = 0.00 N/mm2
fs= Ms/Ast*z = 57.45 N/mm2
Strain es = fs /Es = 2.87E-04
Eh = (D-x)/(d-x)*es = 4.43E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -4.89E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Spacing of bar = 200 mm
am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.084 mm
safe
SLAB RESULT:
Structural Data:
Ast Required =
(2*5.18*10^6)/(1000*42.028*134.99)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00033930 mm
(67.86/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0005011 mm
(((200-42.028)/(149-42.028))*0.0003393)
Strain due to stiffening effect of concrete ε
2
Ast Required =