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Client Contractor

Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.


DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

TABLE OF CONTENTS

I DESIGN BASIS 3

II DESIGN OF THICKENER

1 Load Calculation 9

2 Uplift Check 18

3 Design of wall 23

4 Design of wier 50

5 Design of valve chamber 57

6 Design of platform slab 67

7 Design of grade slab 69

8 Design of Base slab under RCC pier 70

9 Design of column 72

10 Design of beam 76

11 Design of staircase 78

12 Design of footing 83
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

1.0 LOAD CALCULATION FOR THICKENER

1) Dead Loads

a) Self weight = Assigned using STAAD command


Platform Slab thickness = 0.125 m
Platform Width = 1.20 m
b) Dead load due to platform slab = 3.75 kN/m (0.125x25x1.2)

c) Floor finish on platform slab = 2 kN/m2


d) Total load on platform = 5.75 kN/m2
e) Load due to bridge = 38.99 kN (3.899x10)

f) 0.71m Eccentricity Moment due to bridge = 27.68 kN (3.899x10x0.71)

g) Dead load due to staircase


Span = 4.65 m
Thickness of waist slab = 0.150 m
Tread = 250.00 mm
Rise = 175.00 mm
Inclined length = 305.16 mm (sqrt(250^2+175^2)

Load due to steps+slab = 1.69 kN/m (25x(0.022+0.046))

Transverse load = 1.38 kN/m (1.69x250/305.16)

Pressure = 4.52 kN/m2 (1.38/0.30516)

Load due to staircase on beam = 10.51 kN/m (4.52x4.65/2)

h) Dead load due to 600 deep & 150 thk wall on weir slab = 2.25 kN (0.6x0.15x25)

i) Moment due to wall on weir slab (500 wide) = 1.125 kN (0.6x0.15x25x0.5)

2) Live Loads

a) Live load on platform = 5.0 kN/m2


b) Live load due to bridge = 50.7 kN
c) 0.71m Eccentricity Moment due to bridge = 36 kNm
d) Live load due to staircase
Span = 4.65 m
Load due to staircase on wall = 11.625 kN/m (5x4.65/2)
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

3) Water & Soil Pressure

Data
Unit Weight of Soil = 17.0 kN/m3
Unit Weight of Water = 10.0 kN/m3
Unit Weight of Sewage = 10.1 kN/m3
Earth Pressure at passive condition (Kp) = 3.00 Ko=(1+sin30ᵒ)/(1-sin30ᵒ)
Angle of Repose = 30°

a) Liquid Pressure inside the Thickener

Bottom of Sewage level / Top of Raft = 476.5 EL


Top of Sewage level / Wall = 480.5 EL
Height of sewage = 4.00 m
( 480.5 - 476.5 )
i) Sewage Pressure on Thickener walls ( As Triangular Load)
a) At bottom of sewage level/ Top of raft = 40.4 kN/m2
( 4 x 10.1 )
b) At top of sewage level = 0 kN/m2
(4x0)

ii) Sewage pressure on Thickener base slab ( As UDL Load) = 40.40 kN/m2
( 4 x 10.1 )
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

4) Seismic load

Zone Factor Z = 0.1

Response Reduction Factor R = 2

Importance Factor I = 1.5

Average Response Acceleration Sa/g = 2.5


Ah = 0.09
(0.1x1.5x2.5/(2x2)

Seismic load due to bridge on RCC center pier = 5.79 kN


(0.09x(38.99+0.5x50.7)
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

5) HYDRO DYNAMIC PRESSURE FOR CIRCULAR THICKENER


DESIGN HORIZONTAL SEISMIC CO-EFFICIENT
Height of the tank hw = 4m

Inside diameter of the tank D = 24.5 m

Grade of concrete M = 30 N/mm2

Grade of steel Fe = 500 N/mm2

Maximum depth of liquid h = 4.00 m

Density of concrete = 25 kN/m3

Wall thickness t = 0.35 m

Density of liquid ρ = 10.1 kN/m3

TIME PERIOD CALCULATION


Time period for impulsive mode

Density of liquid ρ = 1029.562 kg/m3

Modulus of elasticity E = 27386127875.2580 N/m^2

h/d = 0.163

Co-efficient of time period of impulsive mode,Ci = 7.0 from fig 5 of IS1893(part 2)

Time period = 0.045 sec

Time period for convective mode

Co-efficient of time period of convective mode,C = 6.000 from fig 5 of IS1893(part 2)

= 9.480 sec

DESIGN HORIZONTAL SEISMIC CO-EFFICIENT


a.) Design horizontal seismic co-efficient for impulsive mode

Zone Factor Z = 0.1

Response Reduction Factor R = 2

Importance Factor I = 1.5

Time Period T = 0.050 sec

For impulsive mode damping 5% = 0.050 cl:4.4 IS 1893 part 2

Average Response Acceleration Sa/g = 1.75 (1.36/0.05)


Ah = 0.05
(0.1 / 2 )
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

b.) Design horizontal seismic co-efficient for Convectinve mode

Zone Factor Z = 0.1

Response Reduction Factor R = 2

Importance Factor I = 1.5

Time Period T = 9.480 sec

For convective mode damping 0.50% = 0.005 cl:4.4 IS 1893 part 2

Average Response Acceleration Sa/g = 0.25 (1.36 / Tx 1.75)


Ah = 0.009
(0.1*1.5*0.25)/(2*2)

IMPULSIVE HYDRODYNAMIC PRESSURE

1.) LATERAL PRESSURE ON THE WALL,(Piw)


Distance of a point on tank wall fro y = 0.000 m

Mass density of liquid ρ = 1029.56 kN/m3

Acceleration due to gravity g = 9.81 m/s

Circumferential angle φ = 0
Coefficient of impulsive hydrodynamic pressure on wall

Qiw = 0.87

(0.866*(1-((0/4)^2))*TANH(0.866*24.5/4)

Piw = 1.80 kN/m2


(0.87*0.05*1029.56*9.81*4*COS(PI()/180*0)/1000

2.)Impulsive hydrodynamic pressure in vertical direction on base slab

Horizontzl distance of a point on X = 12.25 m


base of tank in the direction of
seismic force,from center of tank

length of the strip in the direction of seismic force l' = 12.25 m


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Pib = 24.7 kN/m2


(0.866*0.05*1029.56*9.81*4*SINH(1.732*12.25/4))/COSH(0.866*12.25/4)/1000

CONVECTIVE HYDRODYNAMIC PRESSURE

1).Lateral convective pressure on the wall:

case I y=0

Qcw = 0.475

(0.5625*COSH(3.674*0/24.5))/COSH(3.674*4/24.5)

Pcw = 15.7 kN/m2

(0.475*0.05*1029.56*9.81*4*24.5)*(1-((1/3)*COS(PI()/180*0)*COS(PI()/180*0)))*COS(PI()/180*0)/(1000)
case ii y=h

= 0.563

(0.5625*COSH(3.674*4/24.5))/COSH(3.674*4/24.5)
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Pcw = 3.340 kN/m2

(0.563*0.009*1029.56*9.81*4*24.5)*(1-((1/3)*COS(PI()/180*0)*COS(PI()/180*0)))*COS(PI()/180*0)/1000

2).Convective pressure on base slab

= 0.32
(1.125*((12.25/24.5)-(4/3)*(12.25/24.5)^3)*sech(3.674*4/24.5)

Pcb = 0.71 kN/m2

(0.32*0.009*1029.56*9.81*24.5)

PRESSURE DUE TO WALL INERTIA

Pww = 4.29 kN/m2


(0.05*25*0.35*9.81)

Pressure due to vertical excitation

Hydrodynamic pressure on tank wall due to vertical ground acceleration

Av = 0.06
((2/3)*(0.1*1.5*2.5/(2*2)

Pv = 2.4 kN/m2
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

(0.06*(1029.56*9.81*4*(1-0/4)/1000)

MAXIMUM HYDRODYNAMIC PRESSURE

At the base of the wall P = 7.3 kN/m2

(SQRT((1.8+4.29)^2+(3.34^2)+(2.4^2))

11.CONCLUSION

Case 1 : Maximum Hydrostatic Pressure

Maximum Hydrostatic pressure = 40.4 kN/m2 (Refer to retaining wall )

Wall height = 4 m

Max Moment at the base of wall = 107.73 kN-m (40.4x4^2/6)

Load factor = 1.5

Factored Moment = 161.595 kN-m

Case 2 : Maximum Hydrostatic Pressure + Maximum Hydrodynamic Pressure

Max Hydrostatic + Hydrodynamic pr = 47.7 kN/m2 (40.4+7.3)

Wall height = 4 m

Max Moment at the base of wall = 127.2 kN-m (47.7x4^2/6)

Load factor = 1.2

Factored Moment = 152.64 kN-m

161.595 > 152.64 .Hence Case 1 governs


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Check for Soil Pressure

Maximum base pressure = 58.05 kN/m2 (Refer retaining wall)

Max. Hydrodynamic pressure = 7.3 kN/m2

Moment due to hydrodynamic pre. = 19.47 kN-m (7.3x4^2/6)

M/Z = 3.41 kN/m2 ((19.47x6)/((5.85^2x1))

Maximum base pressure = 61.46 kN/m2

For Earthquake condition, we can increase the net SBC by 1.25. Hence
Increased SBC = 117 kN/m2 (80 x 1.25) +17

Hence Safe
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

2.0 UPLIFT CHECK FOR THICKENER

FGL = 477 m

Ground Water table (i.e, at HFL) = 476.6 m

Top of base slab at toe projection = 476.5 m

Top of base slab at center pier = 474.555 m

Thickness of base slab at toe projection = 0.45 m

Thickness of base slab at center pier = 0.45 m

Bottom of base slab at toe projection = 476.05 m (476.5-0.45)

Bottom of base slab at center pier = 474.105 m (474.555-0.45)


Depth of water at toe projection = 0.55 m (476.6 - 476.05)

Depth of water at center pier = 2.50 m (476.6 - 474.105)

Average depth of water at heel & grade slab = 1.52 m (0.55+2.495)/2

Total depth of soil on toe projection = 0.5 m (477-476.5)

Unit weight of water = 10 kN/m3

Unit weight of soil = 17 kN/m3

Unit weight of concrete = 25 kN/m3

Size of Thickener

Inner Dia of wall = 24.5 m

Outer dia of wall = 25.2 m

Depth of wall = 4m (479.000-475.500)

Thickness of wall (bottom) = 0.35 m

Thickness of wall (above 2.675m) = 0.2 m

Inner dia of wall at center pier = 2.5 m

Outer dia of wall at center pier = 3.4 m

Thickness of wall at center pier = 0.45 m

Depth of wall at center pier = 0.61 m

Outer Projection of base slab = 1.5 m

Thickness of platform slab = 0.125 m

Width of platform slab = 1.2 m


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Thickness of wier wall = 0.15 m

Depth of wier wall = 0.6 m

Thickness of wier slab = 0.175 m

Width of wier slab = 0.5 m

Dia of RCC center pier = 600 mm

Length of RCC column = 6.245 m (480.80-474.555)

Calculation of base area

Inner wall to Toe projection = 88.47 m2

((pi()/4)x(26.7^2-24.5^2)

Surface area of Heel slab & Grade slab = 469.95 m2

(pi()x((24.5+2.5)/2)xsqrt((12.25-1.25)^2+1.33^2))

Area under RCC center pier = 9.08 m2

((pi()/4)x3.4^2)

Over all base area = 567.5 m2

Uplift Force

Uplift load at toe projection = 486.59 kN

(10x0.55x88.47)

Uplift load at heel & grade slab = 7143.24 kN

(10x1.52x469.95)

Uplift load at center pier = 226.55 kN

(10x2.495x9.08)

Total Uplift force in TFS = 7856.38 kN

Downward force

Weight of wall up to 2.675m = 1435.73 kN

(25x((0.2x2.675)+(0.5x0.15x2.675)xpi()x24.85)

Weight of wall above 2.675 to top of wall = 514.08 kN


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

(25x0.2x1.325xpi()x24.7)

Weight of wall at center pier = 63.6 kN

(25x0.45x0.61xpi()x2.95)

Weight of soil on outer projection = 519.72 kN

(17x0.5x(pi()/4)x(26.7^2-25.2^2)

Weight of base slab

Weight of toe projection = 995.29 kN

(25x0.45x88.47)

Weight of heel & grade slab = 5286.94 kN

(25x0.45x469.95)
Weight of slab under RCC pier = 79.45 kN

(25x0.45x9.08)

Weight of base slab = 6361.68 kN

(995.29+5286.94+79.45)

Weight of wier = 334.58 kN

(25x((0.15x0.6)+(0.175x0.5)xpi()x(24)

Weight of RCC center pier = 44.14 kN

(25x(pi()/4)x0.6^2x6.245)

Weight of platform slab = 302.77 kN

(25x0.125x1.2xpi()x25.7)

Total Downward force = 9576.3 kN

(1435.73+514.08+63.6+519.72+6361.68+334.58+44.14+302.77)

Factor of Safety

The minimum factor of safety against uplift force is 1.2.

Factor of safety against uplift force = 1.22

(9576.3 / 7856.38)

1.22 > 1.2

The Structure is stable against uplift


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

2.1 UPLIFT CHECK FOR VALVE CHAMBER

FGL = 477 m

Ground Water table (i.e, at HFL) = 476.6 m


Top of base slab = 474.255 m

Thickness of base slab = 0.2 m

Bottom of base slab = 474.055 m (474.255-0.2)

Depth of water = 2.55 m (476.6 - 474.055)

Total depth of soil = 2.75 m (477-474.255)

Unit weight of water = 10 kN/m3

Unit weight of soil = 17 kN/m3

Unit weight of concrete = 25 kN/m3

Size of Valve Chamber

Width of wall (inner) = 1.5 m

Length of wall (inner) = 1.5 m

Width of wall (outer) = 1.9 m

Width of wall (outer) = 1.9 m

Depth of wall = 3.245 m (477.5-474.255)

Thickness of wall (bottom) = 0.2 m

Outer Projection of base slab = 0.3 m

Thickness of cover slab = 0.125 m

Calculation of base area


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Base slab area = 4.84 m2

((1.9+0.3)x(1.9+0.3))

Uplift Force

Uplift load = 123.42 kN

(10x2.55x4.84)

Total Uplift force in TFS = 123.42 kN

Downward force

Weight of wall = 110.33 kN

(25x0.2x3.245x4x(1.5+0.2)

Weight of base slab = 24.2 kN

(25x0.2x4.84)

Weight of soil on projection = 57.5 kN

(17x2.75x((1.9+0.3)x(1.9+0.3)-(1.9x1.9))

Weight of platform slab = 7.03 kN

(25x0.125x1.5x1.5)

Total Downward force = 199.06 kN

(110.33+24.2+57.5+7.03)

Factor of Safety

The minimum factor of safety against uplift force is 1.2.

Factor of safety against uplift force = 1.61


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

(199.06 / 123.42)

1.61 > 1.2

The Structure is stable against uplift


CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

2.DESIGN OF WALL

Structural Properties
Unit weight of soil = 17 kN/m3
Unit weight of liquid = 10 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M30 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Angle of internal friction of soil = 30 °
(1 + sinφ/
Passive earth pressure coefficient 1 - sinφ)
= 0.33
Height of Soil above raft = 3.6 m EL 0.0 - EL -3.6
Height of water level = 3.2 m EL -0.4 - EL 3.6
Height of tank (b) = 3.9 m
Width of tank (2a) = 4m
a = 2 (4/2)
Refer figure 1 and 4 in Mody's chart a/b = 0.52 (2/3.9)

FOR SHORT WALL


Earth face surcharge pressure ρ = 3.3 kN/m2
(refer load
Submerge pressure+ Water pressure ρ = 44.32 kN/m2 calculation sheet)
Water face Water pressure ρ = 32 kN/m2
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

1) Design of short wall (water face)


Vertical Moment (My)
Moment coefficient (My) = 0.0338
Moment @ bottom of wall (My) = 11.08 kN-m Coefficients are
taken from (mody's
a=2 (0.0338*32*3.2*3.2) chart figure 4 )
b=3.9 shear coefficient = 0.405
a/b = 0.52 Shear @ bottom of wall = 41.47 kN
(0.405*32*3.2)
Load factor = 1.5
Factored Moment = 16.62 kN-m
Factored Shear = 62.208 kN
Vertical Reinforcement (Water Face):
Reinforcement
Rebar diameter = 12 mm 0
Spacing = 250 mm 200
Cover = 40.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 198 mm

Ast Required =

Ast Required for Moment = 196.22 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 452.390 mm2
(1000/250*0.7854*12*12) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok
Check for Crack width
Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Modulur Ratio, m, Es/Ec = 14.6


Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 452.390 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 250 mm
Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 11.08 kN-m

Effective depth, 'd' = 204 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 45.73 mm
Effective Cover, 'dc' = 46 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 127.20 mm
Lever arm 'Z' = 188.76 mm
(204-(45.725/3))
Steel Stress, 'fs' = 129.75 N/mm2
(((11.08*10^6)/188.76)/452.39)
Concrete stress 'fc' = 2.57 N/mm2
(2*11.08*10^6)/(1000*45.725*188.76)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00064875 mm
(129.75/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0008373 mm
(((250-45.725)/(204-45.725))*0.00064875)
Strain due to stiffening effect of concrete ε
2
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0009713 mm
Average strain at the level Considered εm = -0.0001340 mm
Crack Width

Crack width, 'w' = -0.028 mm


Hence safe against crack width

(-0.028 < 0.2)


Design of Short wall(Earth Face):
Vertical Moment (My)
= (Coeff. Taken from
Moment coefficient(Liquid Pressure) 0.0338
Mody's chart figure 1
a=2 Moment coefficient(surcharge load) = 0.085 and 4)

b=3.9 Moment @ bottom of wall (My) = 23.05 kN-m


(0.0338*44.32*3.6*3.
a/b = 0.52 Load factor = 1.5 6+.085*3.3*3.6*3.6)
Factored Moment = 34.575 kN-m
Shear coefficient (Liquid Pressure) = 0.328
Shear coefficient (surcharge load) = 0.457
(0.328*44.32*3.6+0.4
Shear @ bottom of wall = 57.76 kN 57*3.3*3.6)
Factored Shear = 86.64 kN
Vertical Reinforcement (Earth Face):
Tension Reinforcement
Rebar diameter = 12 mm 0
Spacing = 250 mm 200
Cover = 40.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 204 mm

Ast Required =

Ast Required for Moment = 402.91 mm2


CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Minimum Reinforcement = 0.3 %


Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 452.390 mm2
(1000/250*0.7854*12*12) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M30 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 452.390 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 250 mm
Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 23.05 kN-m

Effective depth, 'd' = 204 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 45.73 mm
Effective Cover, 'dc' = 46 mm
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

acr (SQRT((s/2)2+dc2)-(db/2) = 127.20 mm


Lever arm 'Z' = 188.76 mm
(204-(45.725/3))
Steel Stress, 'fs' = 269.93 N/mm2
(((23.05*10^6)/188.76)/452.39)
Concrete stress 'fc' = 5.34 N/mm2
(2*23.05*10^6)/(1000*45.725*188.76)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00134965 mm
(269.93/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0017419 mm
(((250-45.725)/(204-45.725))*0.00134965)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0009713 mm
Average strain at the level Considered εm = 0.0007706 mm
Crack Width

Crack width, 'w' = 0.159 mm


Hence safe against crack width

(0.159<0.2)
Check for shear

Unfactored Shear = 41.47 kN


Factored Shear = 62.208 kN
Nominal shear stress = 0.3 N/mm2
((62.208*10^3)/(204*1000)
Percentage of Reinforcement = 0.22 %
(100*452.3904/1000/132)
Design shear strength = 0.43 N/mm2
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Hence safe against shear


(0.43>0.3)

2)Design of Short wall ( 250 thk) (earth face):


Horizontal Moment (Mx)
= (Coeff. Taken from
Moment coefficient(surcharge load) 0.0852
Mody's chart figure 1
Moment coefficient(Liquid Pressure) = 0.031 and 4)

Moment @ bottom of 250 thk wall = 21.45 kN-m


a=2 (0.031*44.32*3.6*3.6+.0852*3.3*3.6*3.6)
b=3.9 Shear coefficient (surcharge load) = 0.55
a/b = 0.52 Shear coefficient (Liquid Pressure) = 0.3236
Shear @ bottom of 250 thk wall 58.16 kN
(0.3236*44.32*3.6+0.55*3.3*3.6)
Load factor = 1.5
Factored Moment = 32.175 kN-m
Factored Shear = 87.24 kN
Tension Reinforcement
Rebar diameter = 12 mm
Spacing = 250 mm
Cover = 40.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 204 mm
Ast Required =

Ast Required = 374.03 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 452.390 mm2
(1000/250*0.7854*12*12)
Hence Provided Ast is ok
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Check for Crack width


Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 452.390 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 250 mm
Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 21.45 kN-m

Effective depth, 'd' = 204 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 45.73 mm
Effective Cover, 'dc' = 46 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 127.20 mm
Lever arm 'Z' = 188.76 mm
(204-(45.725/3))
Steel Stress, 'fs' = 251.19 N/mm2
(((21.45*10^6)/188.76)/452.39)
Concrete stress 'fc' = 4.97 N/mm2
(2*21.45*10^6)/(1000*45.73*188.76)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00125595 mm
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

(251.19/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0016210 mm
(((250-45.725)/(204-45.725))*0.00125595)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0009713 mm
Average strain at the level Considered εm = 0.0006497 mm
Crack Width

Crack width, 'w' = 0.134 mm


Hence safe against crack width

(0.134<0.2)
Horizontal Reinforcement (water Face)(For 250 thk):
Horizontal Moment (Mx)
a=2 Moment coefficient(Liquid Pressure) = 0.0455 Coefficients are
taken from (mody's
b=3.9 Shear coefficient (Liquid Pressure) = 0.353 chart figure 4 )
a/b = 0.52 Moment @ bottom of 250 thk wall = 14.91 kN-m
(0.0455*32*3.2*3.2)
Shear @ bottom of 250 thk wall = 36.15 kN
(0.353*32*3.2)
Load factor = 1.5
Factored Moment = 22.365 kN-m
Factored Shear = 54.225 kN
Tension Reinforcement
Rebar diameter = 12 mm
Spacing = 250 mm
Cover = 40.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Effective depth = 204 mm

Ast Required =

Ast Required = 257.46 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 452.390 mm2
(1000/250*0.7854*12*12)
Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M30 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 452.390 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 250 mm
Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 14.91 kN-m
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Effective depth, 'd' = 204 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.22 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 45.73 mm
Effective Cover, 'dc' = 46 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 127.20 mm
Lever arm 'Z' = 188.76 mm
(204-(45.725/3))
Steel Stress, 'fs' = 174.61 N/mm2
(((14.91*10^6)/188.76)/452.39)
Concrete stress 'fc' = 3.45 N/mm2
(2*14.91*10^6)/(1000*45.73*188.76)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00087305 mm
(174.61/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0011268 mm
(((250-45.725)/(204-45.725))*0.00087305)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0009713 mm
Average strain at the level Considered εm = 0.0001555 mm
Crack Width

Crack width, 'w' = 0.032 mm


Hence safe against crack width

(0.032<0.2)
Check for shear
CONTACTOR:BGR ENERGY SYSTEMS,CHENNAI,INDIA DOCUMENT NO. REV

PROJECT : CHENNAI METROPOLITAN WATER SUPPLY


AND SEWERAGE BOARD XXXX-XXXXX-XXXX 0

DESIGNED CHECKED APPROVED SHEET


Title:Design Calculation for 10MLD Backwash tank at
Kolathur JMK SVK/JTP

Unfactored Shear = 58.16 kN


Factored Shear = 87.24 kN
Nominal shear stress = 0.43 N/mm2
((87.24*10^3)/(1000*204)
Percentage of Reinforcement = 0.22 %
(100*250/1000*204)
Design shear strength = 0.45 N/mm2

Hence safe against shear


(0.45>0.43)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

DESIGN OF SUMP
Design of sump wall
Structural Properties
Unit weight of soil = 18 kN/m3
Unit weight of liquid = 10.1 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M35 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Angle of internal friction of soil = 30 °
(1 + sinφ/
Passive earth pressure coefficient 1 - sinφ)
= 0.33
height of soil above raft = 1.7 m
height of water level = 2.5 m
Height of tank (b) = 2.5 m
width of tank = 1.5 m
a = 0.75
Refer figure 1 and 4 in Mody's chart a/b = 0.3

FOR SHORT WALL


Earth face surcharge pressure ρ = 3.3 kN/m2 (refer load calc.)

Submerge pressure+ Water pressure ρ = 10.09 kN/m2 (refer load calc.)


Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Water face Water pressure ρ = 25.25 kN/m2 (refer load calc.)

1) Design of Short wall (water face)


Vertical Moment (My)
a = 0.75
b = 2.5
a/b = 0.3
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution

ρ (due to water) = 25.25 kN/m2 (refer load calc.)

Moment coefficient (My) = 0.02


(The above Coefficients are taken from (mody's chart figure 4 ))
shear coefficient (Ry) = 0.2645
(The above Coefficients are taken from (mody's chart figure 4 ))
Moment @ bottom of wall = 3.16 kN-m
(0.2645x25.25x2.5x2.5)
Shear @ bottom of wall = 16.70 kN
(0.2645x25.25x2.5)
Load factor = 1.5

Factored Moment = 4.74 kN-m


Factored Shear = 25.05 kN
The above Moment & shear is used for the Design of wall

Vertical Reinforcement (Water Face):


Reinforcement
Rebar diameter = 10 mm 0
Spacing = 200 mm 200
Cover = 40.00 mm
Depth of the section = 200.00 mm
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Breadth of the section = 1000.00 mm


Effective depth = 198 mm

Ast Required =

Ast Required for Moment = 55.26 mm2


Minimum Reinforcement = 0.24 %
Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 240.000 mm2
Ast Provided = 392.700 mm2
(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok

Check for Crack width


Characteristic cube strength of concrete, fck = M35 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 200 mm
Area of tension reinforcement, 'Ast' = 392.700 mm2
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 3.16 kN-m
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Effective depth, 'd' = 155 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.25 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 35.61 mm
Effective Cover, 'dc' = 45 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 104.66 mm
Lever arm 'Z' = 143.13 mm
(155-(35.606/3))
Steel Stress, 'fs' = 56.22 N/mm2
(((3.16*10^6)/143.13)/392.7)
Concrete stress 'fc' = 1.24 N/mm2
(2*3.16*10^6)/(1000*35.606*143.13)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00028110 mm
(56.22/200000)
Strain at the level considered ε 1 = (h-x)/(d-x)*εs
Strain at the level considered ε 1 = 0.0003870 mm
(((200-35.606)/(155-35.606))*0.0002811)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0009607 mm
Average strain at the level Considered εm = -0.0005737 mm
Crack Width

Crack width, 'w' = -0.101 mm


Hence safe against crack width

(-0.101 < 0.2)

Design of Short wall(Earth Face) ):


Vertical Moment (My)
a = 0.75
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

b = 2.5
a/b = 0.3
ρ (due to soil & water) = 10.09 kN/m2
(refer load calc.)
ρ (due to surcharge) = 3.3 kN/m2
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution

Moment and Shear due to Soil & water:


Moment coefficient(Soil &water Pres = 0.02
(The above Coefficient taken from Mody's chart figure 4 )

Moment @ bottom of wall(M1) = 0.59 kN-m


(0.02x10.09x1.7x1.7)
Shear coefficient (Soil &water Press = 0.2645
(The above Coefficient taken from Mody's chart figure 4 )

Shear @ bottom of wall (R1) = 4.54 kN


(0.2645x10.09x1.7x1.7)

Moment and Shear due to Surcharge:


Moment coefficient(surcharge load) = 0.0288
(The above Coefficient taken from Mody's chart figure 1 )

Moment @ bottom of wall (M2) = 0.27 kN-m


(0.0288x3.3x1.7x1.7)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Shear coefficient (surcharge load) = 0.341


(The above Coefficient taken from Mody's chart figure 1 )

Shear @ bottom of wall (R2) = 1.92 kN


(0.341x3.3x1.7)

Net Moment:
Moment (M1+M2) = 0.86 kN-m (0.59+0.27)
Shear (R1+R2) = 6.46 kN (4.54+1.92)
Load factor = 1.5
Factored Moment = 1.29 kN-m
Factored Shear = 9.69 kN
The above Moment & shear is used for the Design of wall

Vertical Reinforcement (Earth Face):


Tension Reinforcement
Rebar diameter = 10 mm 0
Spacing = 200 mm 200
Cover = 50.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 145 mm

Ast Required =

Ast Required for Moment = 20.49 mm2


Minimum Reinforcement = 0.24 %
Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 240.000 mm2
Ast Provided = 392.700 mm2
(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok
Provide 10 mm dia @ 200 mm c/c as vertical reinforcement

Check for Crack width


Characteristic cube strength of concrete, fck = M35 N/mm2
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Yield Strength of steel, fy = 500 N/mm2


Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 200 mm
Area of tension reinforcement, 'Ast' = 393.000 mm2
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 0.86 kN-m

Effective depth, 'd' = 145 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.27 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 35.00 mm
Effective Cover, 'dc' = 55 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 109.00 mm
Lever arm 'Z' = 133.33 mm
(145-(35/3))
Steel Stress, 'fs' = 16.41 N/mm2
(((0.86*10^6)/133.33)/393)
Concrete stress 'fc' = 0.37 N/mm2
(2*0.86*10^6)/(1000*35*133.33)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00008210 mm
(16.41/200000)
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Strain at the level considered ε 1 = (h-x)/(d-x)*εs


Strain at the level considered ε 1 = 0.0001000 mm
(((200-35)/(145-35))*0.0000821)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0010496 mm
Average strain at the level Considered εm = -0.0009497 mm
Crack Width

Crack width, 'w' = -0.181 mm


Hence safe against crack width

(-0.181<0.2)
Check for shear

Unfactored Shear = 6.46 kN


Factored Shear = 9.69 kN
Nominal shear stress = 0.07 N/mm2
((9.69*10^3)/(145*1000)
Percentage of Reinforcement = 0.27 %
(100*392.7/1000/132)

Design shear strength = 0.38 N/mm2


Hence safe against shear
(0.3804>0.07)

2)Design of Short wall ( 200 thk) (earth face):


Horizontal Moment (Mx)
a = 0.75
b = 2.5
a/b = 0.3
ρ (due to soil & water) = 10.09 kN/m2 (refer load calc.)

ρ (due to surcharge) = 3.3 kN/m2 (refer load calc.)

Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Moment and Shear due to Soil & water:


Moment coefficient(Soil &water Pres = 0.0208
(The above Coefficient taken from Mody's chart figure 4 )

Moment @ bottom of wall (M1) = 0.61 kN-m


(0.0208x10.09x1.7x1.7)
Shear coefficient (Soil &water Press = 0.21
(The above Coefficient taken from Mody's chart figure 4 )

Shear@ bottom of 250 thk wall(R1) = 3.61 kN


(0.21x10.09x1.7)
Moment and Shear due to Surcharge:
Moment coefficient(surcharge load) = 0.0476
(The above Coefficient taken from Mody's chart figure 1 )

Moment @ bottom of wall (M2) = 0.46 kN-m


(0.0476x3.3x1.7x1.7)
Shear coefficient (surcharge load) = 0.389
(The above Coefficient taken from Mody's chart figure 1 )

Shear@ bottom of 250 thk wall(R2) = 2.19 kN


(0.389x3.3x1.7)

Net Moment:
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Moment (M1+M2) = 1.07 kN-m (0.61+0.46)


Shear (R1+R2) = 5.80 kN (3.61+2.19)
Load factor = 1.5
Factored Moment = 1.605 kN-m
Factored Shear = 8.7 kN
The above Moment & shear is used for the Design of wall
Tension Reinforcement
Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 50.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 145 mm

Ast Required =

Ast Required = 25.51 mm2


Minimum Reinforcement = 0.23 %
Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 230.000 mm2
Ast Provided = 392.700 mm2
(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Check for Crack width


Characteristic cube strength of concrete, fck = M35 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 200 mm
Area of tension reinforcement, 'Ast' = 393.000 mm2
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 50.00 mm
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Applied Moment at service condition, 'M' = 1.07 kN-m

Effective depth, 'd' = 145 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.27 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 34.30 mm
Effective Cover, 'dc' = 55 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 110.00 mm
Lever arm 'Z' = 133.57 mm
(145-(34.299/3))
Steel Stress, 'fs' = 20.38 N/mm2
(((1.07*10^6)/133.57)/393)
Concrete stress 'fc' = 0.47 N/mm2
(2*1.07*10^6)/(1000*34.3*133.57)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00010190 mm
(20.38/200000)
Strain at the level considered ε 1 = (h-x)/(d-x)*εs
Strain at the level considered ε 1 = 0.0001525 mm
(((200-34.299)/(145-34.299))*0.0001019)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0010519 mm
Average strain at the level Considered εm = -0.0008994 mm
Crack Width
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Crack width, 'w' = -0.172 mm


Hence safe against crack width

(-0.172<0.2)

Horizontal Reinforcement (water Face)(For 200 thk):


Horizontal Moment (Mx)
a = 0.75
b = 2.5
a/b = 0.3
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution

ρ (due to water) = 25.25 kN/m2 (refer load calc.)

Moment coefficient(water Pressure) = 0.0208


The above Coefficients are taken from (mody's chart figure 4 )
Shear coefficient(waterPressure) = 0.21

The above Coefficients are taken from (mody's chart figure 4 )


Moment @ bottom of 200 thk wall = 3.29 kN-m
(0.0208x25.25x2.5x2.5)
Shear @ bottom of 200 thk wall = 13.26 kN
(0.21x25.25x2.5)
Load factor = 1.5
Factored Moment = 4.94 kN-m
Factored Shear = 19.89 kN
Tension Reinforcement
Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 40.00 mm
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Depth of the section = 200.00 mm


Breadth of the section = 1000.00 mm
Effective depth = 155 mm

Ast Required =

Ast Required = 73.77 mm2


Minimum Reinforcement = 0.24 %
Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 240.000 mm2

Ast Provided = 392.700 mm2


(1000/200*0.7854*10*10)
Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M35 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.3989 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 200 mm
Area of tension reinforcement, 'Ast' = 392.700 mm2
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 40.00 mm
Applied Moment at service condition, 'M' = 3.29 kN-m
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

Effective depth, 'd' = 155 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.25 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 35.61 mm
Effective Cover, 'dc' = 45 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 104.66 mm
Lever arm 'Z' = 143.13 mm
(155-(35.606/3))
Steel Stress, 'fs' = 58.53 N/mm2
(((3.29*10^6)/143.13)/392.7)
Concrete stress 'fc' = 1.29 N/mm2
(2*3.29*10^6)/(1000*35.61*143.13)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00029265 mm
(58.53/200000)
Strain at the level considered ε 1 = (h-x)/(d-x)*εs
Strain at the level considered ε 1 = 0.0004030 mm
(((200-35.606)/(155-35.606))*0.00029265)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε2 = 0.0009607 mm
Average strain at the level Considered εm = -0.0005577 mm
Crack Width

Crack width, 'w' = -0.098 mm


Hence safe against crack width

(-0.098<0.2)
Check for shear
Unfactored Shear = 5.80 kN
Factored Shear = 8.7 kN
Nominal shear stress = 0.06 N/mm2
Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project: Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB-STP-120MLD- Prepared Checked Approved Rev


Document Number:
PST-I-STR-01 ABI SVK/JTP 0

Title: Structural Design Calculation of Primary sludge thickener I for 120MLD STP at kodungaiyu

((8.7*10^3)/(1000*145)
Percentage of Reinforcement = 0.27 %
(100*200/1000*145)
β = 15

Design shear strength = 1.32 N/mm2


Hence safe against shear
(1.32>0.06)
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

2.4 DESIGN OF WALL

Structural Properties

Unit weight of soil = 17 kN/m3


Unit weight of liquid = 9.8 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M30 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Angle of internal friction of soil = 30 °
(1 + sinφ/
Passive earth pressure coefficient 1 - sinφ)
= 0.33
height of soil above raft = 3.05 m EL 0.0 - EL -3.05
height of water level = 3.35 m EL -0.0 - EL 3.05
Height of tank (b) = 3.9 m
width of tank = 11 m
a = 5.5 (11/2)
Refer figure 1 and 4 in Mody's chart a/b = 1.5 (5.5/3.9)

FOR LONG WALL


Earth face surcharge pressure ρ = 3.3 kN/m2 (refer load calc.)

Submerge pressure+ Water pressure ρ = 38.46 kN/m2 (refer load calc.)


BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Water face Water pressure ρ = 32.83 kN/m2 (refer load calc.)

1) Design of Long wall (water face) (upto 1000mm):


Vertical Moment (My)
a = 5.5
b = 3.9
a/b = 1.5
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution

ρ (due to water) = 32.83 kN/m2 (refer load calc.)

Moment coefficient (My) = 0.1262


(The above Coefficients are taken from (mody's chart figure 4 ))
shear coefficient (Ry) = 0.5047
(The above Coefficients are taken from (mody's chart figure 4 ))
Moment @ bottom of wall = 46.50 kN-m
(0.1262x32.83x3.35x3.35)
Shear @ bottom of wall = 55.51 kN
(0.5047x32.83x3.35)
Load factor = 1.5

Factored Moment = 69.75 kN-m


Factored Shear = 83.27 kN
The above Moment & shear is used for the Design of wall
Vertical Reinforcement (Water Face):
Reinforcement
Rebar diameter = 12 mm 12
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 250.00 mm
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Breadth of the section = 1000.00 mm


Effective depth = 198 mm

Ast Required =

Ast Required for Moment = 874.2 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 1130.976 mm2
(1000/200*0.7854*12*12) +(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Check for Crack width


Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.13 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 1131.000 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 100 mm
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 46.50 kN-m
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Effective depth, 'd' = 199 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.57 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 66.22 mm
Effective Cover, 'dc' = 51 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 65.42 mm
Lever arm 'Z' = 176.93 mm
(199-(66.22/3))
Steel Stress, 'fs' = 232.38 N/mm2
(((46.5*10^6)/176.93)/1131)
Concrete stress 'fc' = 7.94 N/mm2
(2*46.5*10^6)/(1000*66.22*176.93)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00116190 mm
(232.38/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0016100 mm
(((250-66.22)/(199-66.22))*0.0011619)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0003748 mm
Average strain at the level Considered εm = 0.0012352 mm
Crack Width

Crack width, 'w' = 0.198 mm


Hence safe against crack width

(0.198 < 0.2)


Provide12 mm dia@100 mm c/c as vertical reinforcement upto 1000mm height

Design of Long wall (water face) (above 1000mm height)


Vertical Moment (My)
a = 5.5
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

b = 3.9
a/b = 1.5
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution

ρ (due to water) = 32.83 kN/m2 (refer load calc.)

Moment coefficient (My) = 0.0474


(The above Coefficients are taken from (mody's chart figure 4 ))
shear coefficient (Ry) = 0.2452
(The above Coefficients are taken from (mody's chart figure 4 ))
Moment @ bottom of wall = 26.19 kN-m
(0.0474x32.83x3.35x3.35)
Shear @ bottom of wall = 24.55 kN
(0.2452x32.83x3.35)
Load factor = 1.5

Factored Moment = 39.29 kN-m


Factored Shear = 36.83 kN
The above Moment & shear is used for the Design of wall
Vertical Reinforcement (Water Face):
Reinforcement
Rebar diameter = 12 mm 0
Spacing = 200 mm 200
Cover = 45.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 198 mm

Ast Required =
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Ast Required for Moment = 475.21 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 565.488 mm2
(1000/200*0.7854*12*12) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok

Check for Crack width


Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.13 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 565.500 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 26.19 kN-m

Effective depth, 'd' = 199 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.28 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 49.66 mm
Effective Cover, 'dc' = 51 mm
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

acr (SQRT((s/2)2+dc2)-(db/2) = 106.25 mm


Lever arm 'Z' = 182.45 mm
(199-(49.659/3))
Steel Stress, 'fs' = 253.84 N/mm2
(((26.19*10^6)/182.45)/565.5)
Concrete stress 'fc' = 5.78 N/mm2
(2*26.19*10^6)/(1000*49.659*182.45)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00126920 mm
(253.84/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0017000 mm
(((250-49.659)/(199-49.659))*0.0012692)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0007921 mm
Average strain at the level Considered εm = 0.0009079 mm
Crack Width

Crack width, 'w' = 0.180 mm


Hence safe against crack width

(0.18 < 0.2)


Provide 12 mm dia @ 200 mm c/c as vertical reinforcement above 1000mm height

Design of Long wall (Earth Face) (upto 1000mm height):


Vertical Moment (My)
a = 5.5
b = 3.9
a/b = 1.5
ρ (due to soil & water) = 38.46 kN/m2
(refer load calc.)
ρ (due to surcharge) = 3.3 kN/m2
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution

Moment and Shear due to Soil & water:


Moment coefficient(Soil &water Pres = 0.12
(The above Coefficient taken from Mody's chart figure 4 )

Moment @ bottom of wall(M1) = 42.94 kN-m


(0.12x38.46x3.05x3.05)
Shear coefficient (Soil &water Press = 0.505
(The above Coefficient taken from Mody's chart figure 4 )

Shear @ bottom of wall (R1) = 59.24 kN


(0.505x3.3x3.05)
Moment and Shear due to Surcharge:
Moment coefficient(surcharge load) = 0.3304
(The above Coefficient taken from Mody's chart figure 1 )

Moment @ bottom of wall (M2) = 10.14 kN-m


(0.3304x3.3x3.05x3.05)
Shear coefficient (surcharge load) = 1.012
(The above Coefficient taken from Mody's chart figure 1 )

Shear @ bottom of wall (R2) = 10.19 kN


(1.012x3.3x3.05)
Net Moment:
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Moment (M1+M2) = 53.08 kN-m (42.94+10.14)


Shear (R1+R2) = 69.43 kN (59.24+10.19)
Load factor = 1.5
Factored Moment = 79.62 kN-m
Factored Shear = 104.15 kN
The above Moment & shear is used for the Design of wall

Vertical Reinforcement (Earth Face):


Tension Reinforcement
Rebar diameter = 16 mm 12
Spacing = 200 mm 200
Cover = 50.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 192 mm

Ast Required =

Ast Required for Moment = 1048.86 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 1610.000 mm2
(1000/200*0.7854*16*16) +(1000/200*0.7854*12*12)
Hence Provided Ast is ok

Provide 16 mm dia @ 200 + 12 mm dia @ 200 mm c/c as vertical reinforcement upto 1000mm height

Check for Crack width


Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Modulur Ratio, m, Es/Ec = 14.6


Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 1610.000 mm2
Bar diameter, 'db' = 16 mm
Maximum bar spacing, 'S' = 100 mm
Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 53.08 kN-m

Effective depth, 'd' = 192 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.84 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 75.00 mm
Effective Cover, 'dc' = 58 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 68.00 mm
Lever arm 'Z' = 167.00 mm
(192-(75/3))
Steel Stress, 'fs' = 198 N/mm2
(((53.08*10^6)/167)/1610)
Concrete stress 'fc' = 9 N/mm2
(2*53.08*10^6)/(1000*75*167)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00090000 mm
(198/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013400 mm
(((250-75)/(192-75))*0.0009)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm


BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0002710 mm
Average strain at the level Considered εm = 0.0010600 mm
Crack Width

Crack width, 'w' = 0.1700 mm


Hence safe against crack width

(0.17<0.2)

Check for shear

Unfactored Shear = 69.43 kN


Factored Shear = 104.15 kN
Nominal shear stress = 0.54 N/mm2
((104.15*10^3)/(192*1000)
Percentage of Reinforcement = 0.84 %
(100*1610/1000/132)
β = 4

Design shear strength = 1.60 N/mm2


Hence safe against shear
(1.6>0.54)

Design of Long wall(Earth Face) (above 1000mm Height):


Vertical Moment (My)
a = 5.5
b = 3.9
a/b = 1.5
ρ (due to soil & water) = 38.46 kN/m2
(refer load calc.)
ρ (due to surcharge) = 3.3 kN/m2
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Moment and Shear due to Soil & water:


Moment coefficient(Soil &water Pres = 0.0474
(The above Coefficient taken from Mody's chart figure 4 )

Moment @ bottom of wall(M1) = 16.96 kN-m


(0.0474x38.46x3.05x3.05)
Shear coefficient (Soil &water Press = 0.245
(The above Coefficient taken from Mody's chart figure 4 )

Shear @ bottom of wall (R1) = 28.74 kN


(0.245x38.46x3.05)
Moment and Shear due to Surcharge:
Moment coefficient(surcharge load) = 0.1805
(The above Coefficient taken from Mody's chart figure 1 )

Moment @ bottom of wall (M2) = 5.54 kN-m


(0.1805x3.3x3.05x3.05)
Shear coefficient (surcharge load) = 0.243
(The above Coefficient taken from Mody's chart figure 1 )

Shear @ bottom of wall (R2) = 2.45 kN


(0.243x3.3x3.05)
Net Moment:
Moment (M1+M2) = 22.50 kN-m (16.96+5.54)
Shear (R1+R2) = 31.19 kN (28.74+2.45)
Load factor = 1.5
Factored Moment = 33.75 kN-m
Factored Shear = 46.79 kN
The above Moment & shear is used for the Design of wall
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Vertical Reinforcement (Earth Face):


Tension Reinforcement
Rebar diameter = 12 mm 0
Spacing = 200 mm 200
Cover = 50.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 194 mm

Ast Required =

Ast Required for Moment = 414.73 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 565.488 mm2
(1000/200*0.7854*12*12) +(1000/200*0.7854*0*0)
Hence Provided Ast is ok
Provide 12 mm dia @ 200 mm c/c as vertical reinforcement above 1000mm height

Check for Crack width


Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 566.000 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 22.50 kN-m
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Effective depth, 'd' = 194 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.29 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 49.00 mm
Effective Cover, 'dc' = 56 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 108.00 mm
Lever arm 'Z' = 177.67 mm
(194-(49/3))
Steel Stress, 'fs' = 224 N/mm2
(((22.5*10^6)/177.67)/566)
Concrete stress 'fc' = 6 N/mm2
(2*22.5*10^6)/(1000*49*177.67)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00100000 mm
(224/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013862 mm
(((250-49)/(194-49))*0.001)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0008205 mm
Average strain at the level Considered εm = 0.0005600 mm
Crack Width

Crack width, 'w' = 0.115 mm


BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Hence safe against crack width

(0.115<0.2)
Check for shear

Unfactored Shear = 31.19 kN


Factored Shear = 46.79 kN
Nominal shear stress = 0.24 N/mm2
((46.79*10^3)/(194*1000)
Percentage of Reinforcement = 0.29 %
(100*565.488/1000/132)
β = 12

Design shear strength = 1.29 N/mm2


Hence safe against shear
(1.29>0.24)

2)Design of Long wall ( 250 thk) (earth face):


Horizontal Moment (Mx)
a = 5.5
b = 3.9
a/b = 1.5
ρ (due to soil & water) = 38.46 kN/m2 (refer load calc.)

ρ (due to surcharge) = 3.3 kN/m2 (refer load calc.)

Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Moment and Shear due to Soil & water:


Moment coefficient(Soil &water Pres = 0.0857
(The above Coefficient taken from Mody's chart figure 4 )

Moment @ bottom of wall (M1) = 30.67 kN-m


(0.0857x38.46x3.05x3.05)
Shear coefficient (Soil &water Press = 0.3127
(The above Coefficient taken from Mody's chart figure 4 )

Shear@ bottom of 250 thk wall(R1) = 36.69 kN


(0.3127x38.46x3.05)
Moment and Shear due to Surcharge:
Moment coefficient(surcharge load) = 0.3304
(The above Coefficient taken from Mody's chart figure 1 )

Moment @ bottom of wall (M2) = 10.15 kN-m


(0.3304x3.3x3.05x3.05)
Shear coefficient (surcharge load) = 1.62
(The above Coefficient taken from Mody's chart figure 1 )

Shear@ bottom of 250 thk wall(R2) = 16.31 kN


(1.62x3.3x3.05)
Net Moment:
Moment (M1+M2) = 40.82 kN-m (30.67+10.15)
Shear (R1+R2) = 53.00 kN (36.69+16.31)
Load factor = 1.5
Factored Moment = 61.23 kN-m
Factored Shear = 79.5 kN
The above Moment & shear is used for the Design of wall
Tension Reinforcement
Rebar diameter = 12 mm
Spacing = 125 mm
Cover = 50.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 194 mm
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Ast Required =

Ast Required = 777.55 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
Ast Provided = 904.781 mm2
(1000/125*0.7854*12*12)
Hence Provided Ast is ok
Check for Crack width
Characteristic cube strength of concrete, fck = M30 N/mm2
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.13 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 905.000 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 125 mm
Cover to tension reinforcement = 50.00 mm
Applied Moment at service condition, 'M' = 40.82 kN-m

Effective depth, 'd' = 194 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.47 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 59.60 mm
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Effective Cover, 'dc' = 56 mm


acr (SQRT((s/2)2+dc2)-(db/2) = 78.00 mm
Lever arm 'Z' = 174.13 mm
(194-(59.597/3))
Steel Stress, 'fs' = 259.02 N/mm2
(((40.82*10^6)/174.13)/905)
Concrete stress 'fc' = 7.87 N/mm2
(2*40.82*10^6)/(1000*59.6*174.13)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00100000 mm
(259.02/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0014167 mm
(((250-59.597)/(194-59.597))*0.001)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0004968 mm
Average strain at the level Considered εm = 0.0009199 mm
Crack Width

Crack width, 'w' = 0.166 mm


Hence safe against crack width

(0.166<0.2)

Horizontal Reinforcement (water Face)(For 250 thk):


Horizontal Moment (Mx)
a = 5.5
b = 3.9
a/b = 1.5
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

ρ (due to water) = 32.83 kN/m2 (refer load calc.)

Moment coefficient(water Pressure) = 0.0857


The above Coefficients are taken from (mody's chart figure 4 )
Shear coefficient(waterPressure) = 0.3127

The above Coefficients are taken from (mody's chart figure 4 )


Moment @ bottom of 250 thk wall = 31.58 kN-m
(0.0857x32.83x3.35x3.35)
Shear @ bottom of 250 thk wall = 34.4 kN
(0.3127x32.83x3.35)
Load factor = 1.5

Factored Moment = 47.37 kN-m


Factored Shear = 51.6 kN
Tension Reinforcement
Rebar diameter = 12 mm
Spacing = 200 mm
Cover = 45.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 199 mm

Ast Required =

Ast Required = 574.94 mm2


Minimum Reinforcement = 0.3 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 375.000 mm2
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Ast Provided = 565.488 mm2


(1000/200*0.7854*12*12)
Not safe

Check for Crack width

Characteristic cube strength of concrete, fck = M30 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 250 mm
Area of tension reinforcement, 'Ast' = 565.490 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 31.58 kN-m

Effective depth, 'd' = 199 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.28 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 49.66 mm
Effective Cover, 'dc' = 51 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 106.25 mm
Lever arm 'Z' = 182.45 mm
(199-(49.659/3))
Steel Stress, 'fs' = 306.09 N/mm2
(((31.58*10^6)/182.45)/565.49)
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR

Concrete stress 'fc' = 6.97 N/mm2


(2*31.58*10^6)/(1000*49.66*182.45)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00100000 mm
(306.09/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0013415 mm
(((250-49.659)/(199-49.659))*0.001)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 250 mm


Strain due to stiffening effect of concrete ε
2 = 0.0007921 mm
Average strain at the level Considered εm = 0.0005494 mm
Crack Width

Crack width, 'w' = 0.1 mm


Hence safe against crack width

(0.109<0.2)
Check for shear
Unfactored Shear = 53.00 kN
Factored Shear = 79.5 kN
Nominal shear stress = 0.41 N/mm2
((79.5*10^3)/(1000*194)
Percentage of Reinforcement = 0.47 %
(100*250/1000*194)
β = 7

Design shear strength = 1.42 N/mm2


Hence safe against shear
(1.42>0.41)
BGR ENERGY SYSTEMS LTD.
DOCUMENT NO.
ENVIRONMENTAL ENGINEERING DIVISION.

DESIGN, BUILD AND OPERATE (DBO) OF 10 MLD WTP


GID-2647-CV-GBB-CA-30042-GR
BACKWASH COLLECTION SUMP AT KOLATHUR

DESIGN CALCULATION FOR 10 MLD WTP BACKWASH


Rev. 0
COLLECTION SUMP AT KOLATHUR
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Structural design calculation of CCS at Ujjain SVK JTP

4.0 DESIGN OF WEIR WALL

Structural Data:

Unit weight of soil = 17 kN/m3 (As per soil report)


Unit weight of liquid = 10.1 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M30 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Depth of the section = 0.15 m
Breadth of the section = 1m
Cover (Water face) = 45 mm
Cover (Soil face) = 40 mm

1) Design of Vertical wall (200 thk)(Both face):

Depth of water = 0.6 m (479.95-479.35)


Service Moment @ bottom of wall = 0.364 kN-m
Shear force @ bottom of wall = 1.818 kN
Shear stress @ bottom of wall = 0.018 N/mm2

Load factor = 1.5


Factored Moment = 0.55 kN-m
Factored Shear stress = 0.027 N/mm2

Reinforcement = Dia 1 + Dia 2


Rebar diameter = 10 mm 0
Spacing = 200 mm 175
Cover = 45.00 mm
Depth of the section = 150.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 100 mm

Ast Required =
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Structural design calculation of CCS at Ujjain SVK JTP

Ast Required for Moment = 12.67 mm2


Minimum Reinforcement = 0.35 %
Depth of surface zone = 75 mm
(IF(150>500,250,150/2))
Minimum Reinforcement = 262.500 mm2
Ast Provided = 392.700 mm2
(1000/200*0.7854*10*10) +(1000/175*0.7854*0*0)
Hence Provided Ast is ok

Check for Crack width

Characteristic cube strength of concrete, fck = M30 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 150 mm
Area of tension reinforcement, 'Ast' = 392.700 mm2
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 0.364 kN-m

Effective depth, 'd' = 100 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.39 %
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Structural design calculation of CCS at Ujjain SVK JTP

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 28.61 mm


Effective Cover, 'dc' = 50 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 106.80 mm
Lever arm 'Z' = 90.46 mm
(100-(28.611/3))
Steel Stress, 'fs' = 10.25 N/mm2
(((0.364*10^6)/90.46)/392.7)
Concrete stress 'fc' = 0.28 N/mm2
(2*0.364*10^6)/(1000*28.611*90.46)
Distance 'a' = 150 mm
Strain Es in steel for the stress of = 0.00005125 mm
(10.25/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0000871 mm
(((150-28.611)/(100-28.611))*0.00005125)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 150 mm


Strain due to stiffening effect of concrete ε
2 = 0.0008760 mm
Average strain at the level Considered εm = -0.0007889 mm
Crack Width

Crack width, 'w' = -0.125 mm


Hence safe against crack width

(-0.125 < 0.2)


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Structural design calculation of CCS at Ujjain SVK JTP

Check for shear for 200 thk wall

Unfactored Shear = 1.818 kN


Factored Shear = 2.73 kN
Nominal shear stress = 0.03 N/mm2
((2.73*10^3)/(1000*100)
Percentage of Reinforcement = 0.39 %
(100*392.7/1000/100)
Design shear strength = 0.44 N/mm2

Hence safe against shear


(0.44 > 0.03)

Horizontal reinforcement -Both faces


Dia of rebar = 8 mm
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm2 (0.35x1000x100/100)
Spacing of reinft. Reqd. = 144 mm (0.7854x8x8/350x1000)
Spacing of reinft. Provided = 125 mm
Area of steel provided = 402 mm2 Safe
(1000/125x0.7854x8x8)
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Structural design calculation of CCS at Ujjain SVK JTP
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

4.1 Design of Weir slab

Compressive Strength of concrete = 30 N/mm2


Yield strength of steel = 500 N/mm2
Cantilever slab =
Span of the slab, l . 0.5 m (Max.cantilever projection)
Thickness of the slab, D = 175 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at Midspan = 125 mm (175-45-10/2)
Wall + Screed, wd = 1.20 KN/m2
Live Load, wl (Water load) = 6.06 KN/m2
Total Load, w = 11.60 KN/m2 (175/1000*25 +1.2+6.06)
Total dead load, (wd) 5.54 KN/m 2
(11.6-6.06)
Design of Support reinforcement
Additional moment due to point load = 1.13 KN-m (25*0.15*0.6*0.5)
Maximum Bending Moment at suppor = Wd*l^2/2+Wl*l^2/2
= 2.575 KN-m (5.54*0.5^2/2+6.06*0.5^2/2)+1.125)

Mu/bd2 = 0.126
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.029 %
Ast = Pt/100*b*d

= 0.029/100*1000*175
= 50.75 mm2
Assumed diameter of the slab reinft = 10 mm
Minimum % of reinforcement = 0.35 %
Minimum area of reinforcement = 350 mm2
Spacing of 10mm dia bars = Af/Ast.*1000
= 224.40 mm
= 200 mm
Minimum area of reinforcement = 0.35 %
Rounding off to = 375
= 200 mm
Required 10mm dia @200mm c/c
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
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Title : Thickener-Structural design calculation at Ujjain SVK JTP

Check for Deflection


Ast provided = 10 @ 200 c/c
= 392.5 mm2
Ultimate Moment M = 3.86 KNm
Effective depth d = 125.0 mm
Mu/bd2 = 0.25
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
= 37.497 N/mm2
Modification factor = 3.74
Allowable Deflection = 2*7
= 14.00
Actual Deflection L/d = 4.00
< 14.00
SAFE AGAINST DEFLECTION
(4<14)

Check for Crack width


Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 200 mm
Area of steel provided on each face = 393 mm2
Service moment @ the point conside M = 2.58 kNm
Axial tension M = 0.00 kN
Breath of section b = 1000 mm
Overall depth D = 175.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 125 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0031
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

m*pt = 0.046
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.26
x = 32.56 mm
z (lever arm) = d-x/3 = 114.15 mm
Calculating average surface strain at tension face
fs= Ms/Ast*z stress due to bending moment = 57.45 N/mm2
stress due to tension force = 0.00 N/mm2
fs= Ms/Ast*z = 57.45 N/mm2
Strain es = fs /Es = 2.87E-04

Eh = (D-x)/(d-x)*es = 4.43E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -4.89E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Spacing of bar = 200 mm

am=(p^2+(x/2))^2)^0.5-y] = 106.80 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.084 mm
safe

SLAB RESULT:

SlabTks Short Direction (Both face) Long Direction (Both face)


175 T 10 @ 200 mm c/c T 8 @ 200 mm c/c
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
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2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Note : This detail adopted for all other location.


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

5.0 DESIGN OF VALVE CHAMBER

Structural Data:

Unit weight of soil = 17 kN/m3 (As per soil report)


Unit weight of liquid = 10.1 kN/m3
Unit Weight of Concrete = 25 kN/m3
Compressive Strength of concrete = M30 N/mm2
Yield strength of steel = 500 N/mm2
Modulus of elasticity of steel = 200000 N/mm2
Depth of the section = 0.2 m
Breadth of the section = 1m
Cover (Water face) = 45 mm
Cover (Soil face) = 40 mm

Length of chamber,b = 1.5 m


Width of chamber,b = 1.5 m
Depth of chamber,a = 3.245 m

As per IS 3370 part 4


b/a = 0.46 (1.5/3.245)
Mx = 0.015 (Taken from table,3)
My = 0.009
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
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Title : Thickener-Structural design calculation at Ujjain SVK JTP

1) Design of Vertical wall (200 thk)(both face):

Depth of water = 3.245 m (477.5-474.255)


(Water considered for full depth)
Service Moment @ bottom of wall = 5.18 kN-m
Shear force @ bottom of wall = 53.18 kN
Shear stress @ bottom of wall = 0.357 N/mm2

Load factor = 1.5


Factored Moment = 7.77 kN-m
Factored Shear stress = 0.5355 N/mm2

Reinforcement = Dia 1 + Dia 2


Rebar diameter = 12 mm 0
Spacing = 200 mm 175
Cover = 45.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 149 mm

Ast Required =

Ast Required for Moment = 121.54 mm2


Minimum Reinforcement = 0.35 %
Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 350.000 mm2
Ast Provided = 565.488 mm2
(1000/200*0.7854*12*12) +(1000/175*0.7854*0*0)
Hence Provided Ast is ok
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Check for Crack width

Characteristic cube strength of concrete, fck = M30 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 200 mm
Area of tension reinforcement, 'Ast' = 565.490 mm2
Bar diameter, 'db' = 12 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 5.18 kN-m

Effective depth, 'd' = 149 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.38 %
Neutral axis depth, 'X' bX /2 = mAst(d-X)
2
= 42.03 mm
Effective Cover, 'dc' = 51 mm
acr (SQRT((s/2) +d )-(db/2)
2
c
2
= 106.25 mm
Lever arm 'Z' = 134.99 mm
(149-(42.028/3))
Steel Stress, 'fs' = 67.86 N/mm2
(((5.18*10^6)/134.99)/565.49)
Concrete stress 'fc' = 1.83 N/mm2
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
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Title : Thickener-Structural design calculation at Ujjain SVK JTP

(2*5.18*10^6)/(1000*42.028*134.99)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00033930 mm
(67.86/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0005011 mm
(((200-42.028)/(149-42.028))*0.0003393)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε
2 = 0.0006876 mm
Average strain at the level Considered εm = -0.0001865 mm
Crack Width

Crack width, 'w' = -0.033 mm


Hence safe against crack width

(-0.033 < 0.2)


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
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Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

2) Design of Horizondal wall (200 thk)(both face):

Depth of water = 3.245 m 3.245


(Water considered for full depth)
Service Moment @ bottom of wall = 3.11 kN-m

Load factor = 1.5


Factored Moment = 4.67 kN-m

Reinforcement = Dia 1 + Dia 2


Rebar diameter = 10 mm 0
Spacing = 200 mm 175
Cover = 45.00 mm
Depth of the section = 200.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 150 mm

Ast Required =

Ast Required for Moment = 72.15 mm2


Minimum Reinforcement = 0.35 %
Depth of surface zone = 100 mm
(IF(200>500,250,200/2))
Minimum Reinforcement = 350.000 mm2
Ast Provided = 392.700 mm2
(1000/200*0.7854*10*10) +(1000/175*0.7854*0*0)
Hence Provided Ast is ok
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Check for Crack width

Characteristic cube strength of concrete, fck = M30 N/mm2


Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 27386.1279 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm
Depth of section, 'h' = 200 mm
Area of tension reinforcement, 'Ast' = 392.700 mm2
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 200 mm
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 3.11 kN-m

Effective depth, 'd' = 150 mm


Percentage of Reinforcement( Pt =Ast/bd) = 0.26 %
Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 36.13 mm
Effective Cover, 'dc' = 50 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 106.80 mm
Lever arm 'Z' = 137.96 mm
(150-(36.134/3))
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Steel Stress, 'fs' = 57.41 N/mm2


(((3.11*10^6)/137.96)/392.7)
Concrete stress 'fc' = 1.25 N/mm2
(2*3.11*10^6)/(1000*36.134*137.96)
Distance 'a' = 200 mm
Strain Es in steel for the stress of = 0.00028705 mm
(57.41/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0004131 mm
(((200-36.134)/(150-36.134))*0.00028705)
Strain due to stiffening effect of concrete ε
2

For a limiting design surface crack width of 0.2mm

a' distance = 200 mm


Strain due to stiffening effect of concrete ε
2 = 0.0010009 mm
Average strain at the level Considered εm = -0.0005878 mm
Crack Width

Crack width, 'w' = -0.107 mm


Hence safe against crack width

(-0.107 < 0.2)


Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

Design of base slab (200 Thk)


Dia of rebar = 10 mm
Depth of Surface Zone = 100.000 mm As per IS3370-Part 2
Min. percentage of steel for wall = 0.35 %
Area of steel reqd = 350 mm2 (0.35x1000x100/100)
Spacing of reinft. Reqd. = 224 mm (0.7854x10x10/350x1000)
Spacing of reinft. Provided = 150 mm
Area of steel provided = 524 mm2 Safe
(1000/150x0.7854x10x10)
Client Contractor
Ujjain Municipal Corporation-Ujjain. Tata Projects Ltd.,-Secunderabad.
DOCUMENT NO. REV
Project: TPL-340062-UJN-STP-CVL-THK-STR DC-
2006A
2
Ujjain Under Ground Sewerage Scheme
DESIGNED CHECKED APPROVED SHEET
Title : Thickener-Structural design calculation at Ujjain SVK JTP

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